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ESAD December 30th 12 04:46 PM

Generator
 
On 12/30/12 11:36 AM, Eisboch wrote:


"ESAD" wrote in message
...



My dad had a Willys FC-150 for a while at the boat store. He was a big
fan of Willys and Jeep vehicles, and bought and restored at least a
dozen of them in the 1950s and 1960s. The FC-150, which sort of
resembled the Ford "forward cab" panel trucks, was absolutely an awful
vehicle, and it didn't tow boats very well, either, even the much
smaller outboard rig boats of that era. A year after he got it, he
replaced it with a Ford "stake" truck, which had a stump puller first
gear and seemingly could tow anything. Pretty fast truck, too, if you
started in 2nd gear.



Looked something like this:

http://tinyurl.com/b98rltq

--------------------------

That's pretty cool. I don't think I've ever seen one before.



My guess is that it wasn't a big seller. :)

He bought it from the Jeep dealership that at the time, if my memory
isn't playing tricks on me, was located on Whalley Avenue near Cooley
Chevrolet.

http://tinyurl.com/asnbd95



ESAD December 30th 12 04:47 PM

Generator
 
On 12/30/12 11:42 AM, Eisboch wrote:


"Wayne.B" wrote in message
...

On Sun, 30 Dec 2012 10:44:22 -0500, "Eisboch" wrote:

True, but the material the heli-coil is installed in isn't any
stronger. A heli-coil is great for replacing stripped out threads
that need to be drilled out but it doesn't make anything any stronger.


===

I'm assuming you must have to pull the head to avoid getting drilling
chips inside the cylinder?

-------------------

I don't know. Never had a V-10 and never had to do it. I've know at
least two people that had a spark plug fly out of the engine though.
One happened on the road beside my driveway. Guy was towing a 26' boat
to the launch ramp in Plymouth. I stopped to see if he needed some help
and at first he didn't know what the problem was. Said he heard a big
"bang" and then the truck started running rough. The hood was open and
all seemed fine until we saw a spark plug sitting on one of the frame
members.



That'll shape up your day.

iBoaterer[_2_] December 30th 12 04:56 PM

Generator
 
In article ,
says...

On Sun, 30 Dec 2012 10:44:22 -0500, "Eisboch" wrote:

True, but the material the heli-coil is installed in isn't any
stronger. A heli-coil is great for replacing stripped out threads
that need to be drilled out but it doesn't make anything any stronger.


===

I'm assuming you must have to pull the head to avoid getting drilling
chips inside the cylinder?


There are ways, not ideal but there are ways to keep debris in the
cylinder to minimum, first is liberal use of grease on the tap.

Eisboch[_8_] December 30th 12 05:19 PM

Generator
 


"iBoaterer" wrote in message
...


There are ways, not ideal but there are ways to keep debris in the
cylinder to minimum, first is liberal use of grease on the tap.

-------------------------------------------------

I accidently dropped a small stainless steel lock washer into the
carburetor of a Fiat 850 Coupe we had years ago. It was supposed to go
under the wingnut that held the air filter cover on. It was dark,
and when I went to put the cover on, I heard a little "tink", tink,
tink". I didn't even think that it may have gone in the carb.
Fired the engine up and within just a few seconds of running it caused
enough damage to require the head to be removed and machined.



iBoaterer[_2_] December 30th 12 05:58 PM

Generator
 
In article ,
says...

"iBoaterer" wrote in message
...


There are ways, not ideal but there are ways to keep debris in the
cylinder to minimum, first is liberal use of grease on the tap.

-------------------------------------------------

I accidently dropped a small stainless steel lock washer into the
carburetor of a Fiat 850 Coupe we had years ago. It was supposed to go
under the wingnut that held the air filter cover on. It was dark,
and when I went to put the cover on, I heard a little "tink", tink,
tink". I didn't even think that it may have gone in the carb.
Fired the engine up and within just a few seconds of running it caused
enough damage to require the head to be removed and machined.


Valve keeper on a 289 Ford came off, valve dropped down while driving
down the highway, pulled over and figured what to hell, I need to get
home from the middle of nowhere, it started up, went home on 7
cylinders. Next day went to pull it in the shop, and that's when the
cylinder hit the valve in such a way that it broke it off of the stem,
punched a hole in the piston, scraped up the cylinder wall.....

JustWait[_2_] December 30th 12 06:15 PM

Generator
 
On 12/30/2012 11:32 AM, BAR wrote:
In article ,
says...

On Sun, 30 Dec 2012 10:44:22 -0500, "Eisboch" wrote:

True, but the material the heli-coil is installed in isn't any
stronger. A heli-coil is great for replacing stripped out threads
that need to be drilled out but it doesn't make anything any stronger.


===

I'm assuming you must have to pull the head to avoid getting drilling
chips inside the cylinder?


I would imagine if you are doing the head.. Sorry, I misread. The fix I
am talking about is the oil drain plug down in the aluminum case.

Oops!




thumper December 30th 12 07:21 PM

Generator
 
On 12/30/2012 8:11 AM, Wayne.B wrote:
On Sun, 30 Dec 2012 10:44:22 -0500, "Eisboch" wrote:

True, but the material the heli-coil is installed in isn't any
stronger. A heli-coil is great for replacing stripped out threads
that need to be drilled out but it doesn't make anything any stronger.


===

I'm assuming you must have to pull the head to avoid getting drilling
chips inside the cylinder?


I read a customer's account of a Ford dealer that did it in place, just
blowing the cylinder out after and hoping for the best.


Califbill December 30th 12 07:23 PM

Generator
 
wrote:
On Fri, 28 Dec 2012 14:24:40 -0500, GuzzisRule
wrote:

On Thu, 27 Dec 2012 23:11:12 -0500, wrote:

On Thu, 27 Dec 2012 16:28:34 -0500, GuzzisRule
wrote:

On Thu, 27 Dec 2012 14:20:09 -0500,
wrote:

On Thu, 27 Dec 2012 12:42:52 -0500, GuzzisRule
wrote:

True, but once you get up to those $300-$500 a night rooms, RV's
start looking pretty good!

Not unless you spend more than 3 weeks on the road a year.
Just the amortization of the cost of the RV was more than we spent on
rooms, rentacars and air fare when we ran the numbers with my RV owner
neighbor (based on losing 50% of the purchase price in 5 years).

That was a conservative guess

Well, a big part of that depends on the purchase price of the RV. Ours
wasn't near six figures -
unless you include the truck, which I don't 'cause I needed it anyway.

Unless you really need a big truck for something else, you have to
include the truck. Those guys with 5th wheelers look pretty funny at
home depot with a dually.


Those guys with a dually have a *big* dick, or so I've heard. The extra
capacity afforded by the
dually is about 1100lbs for the Silverado 2500 diesel. There are a bunch of cons.

I needed that truck to haul stuff with. Actually, the one I had prior to
this one hauled stuff, but
I gave it to a nephew.


If I am not picking up something like sheets of plywood I just take my
Prelude. I can get a dozen 2x4 8s or 15 bags of concrete in there.

These are cypress saw mill slats I got from a local mill for trim on
my new book case
http://gfretwell.com/ftp/Packing%20honda.jpg


I have had a pickup for years. Even when it was a 3 rd vehicle. Always
handy. But I pull a #4400 boat trailer combo and do have a slide in
camper. But just use.a lumber rack when taking the kayak for the day.
Wife also has a Venza so the smaller car need is filled also. When towing
a large trailer boat, I want both the power and safety of a larger pickup.
Mine is a 2004 and gets 19 mpg on the highway not towing and about 14
towing to the Sierras.

iBoaterer[_2_] December 30th 12 08:19 PM

Generator
 
In article ,
says...

On Sun, 30 Dec 2012 10:21:34 -0500, iBoaterer wrote:

In article ,
says...


Helicoil in anything adds substantial surface area to the mechanical
surface of the threads, it's just math.


It's still not any stronger than the base metal, period.


It is threaded into a bigger hole tho and that means more base metal
is in play.
The plug itself is steel to steel too, so it will come out a lot
easier while the Helicoil is bound to the aluminum.

I had to helicoil a plug on my Benelli 250. The factory installed plug
came out with the threads still attached to the aluminum.


Yes, there is more contact area in play, BUT, the threads of the
helicoil aren't as deep as a standard ASME course thread.

iBoaterer[_2_] December 30th 12 08:21 PM

Generator
 
In article ,
says...

On Sun, 30 Dec 2012 11:33:37 -0500, JustWait
wrote:

Anything structural, we would not use a helicoil at all.


I used a Helicoil for a crank cap on a Vega motor (in my Monza). I put
50,000 miles on it after that, no problems.


Absolutely. If a helicoil can stand up to 10:1 compression ratios or
greater, it can stand up to about anything "structural". I'll bet the
coil insert is about as good capacity wise as the tensile strength of
the bolt it's holding.

JustWait[_2_] December 31st 12 01:43 AM

Generator
 
On 12/30/2012 2:41 PM, wrote:
On Sun, 30 Dec 2012 11:33:37 -0500, JustWait
wrote:

Anything structural, we would not use a helicoil at all.


I used a Helicoil for a crank cap on a Vega motor (in my Monza). I put
50,000 miles on it after that, no problems.


As would I... I have used it for sparkplugs etc too. What I meant was
for instance once we stripped a 160 dollar steering part, wouldn't think
of putting a helicoil in there. When I was typing I was thinking of
suspension parts, steering, etc..

JustWait[_2_] December 31st 12 01:44 AM

Generator
 
On 12/30/2012 2:41 PM, wrote:
On Sun, 30 Dec 2012 11:33:37 -0500, JustWait
wrote:

Anything structural, we would not use a helicoil at all.


I used a Helicoil for a crank cap on a Vega motor (in my Monza). I put
50,000 miles on it after that, no problems.


I know I just answered but I should note.. I wouldn't use it on a spark
plug on a race bike...

Califbill December 31st 12 01:54 AM

Generator
 
thumper wrote:
On 12/30/2012 8:11 AM, Wayne.B wrote:
On Sun, 30 Dec 2012 10:44:22 -0500, "Eisboch" wrote:

True, but the material the heli-coil is installed in isn't any
stronger. A heli-coil is great for replacing stripped out threads
that need to be drilled out but it doesn't make anything any stronger.


===

I'm assuming you must have to pull the head to avoid getting drilling
chips inside the cylinder?


I read a customer's account of a Ford dealer that did it in place, just
blowing the cylinder out after and hoping for the best.


Very thin aluminum probably very little danger of any damage.

Califbill December 31st 12 01:54 AM

Generator
 
iBoaterer wrote:
In article ,
says...

"iBoaterer" wrote in message
...


There are ways, not ideal but there are ways to keep debris in the
cylinder to minimum, first is liberal use of grease on the tap.

-------------------------------------------------

I accidently dropped a small stainless steel lock washer into the
carburetor of a Fiat 850 Coupe we had years ago. It was supposed to go
under the wingnut that held the air filter cover on. It was dark,
and when I went to put the cover on, I heard a little "tink", tink,
tink". I didn't even think that it may have gone in the carb.
Fired the engine up and within just a few seconds of running it caused
enough damage to require the head to be removed and machined.


Valve keeper on a 289 Ford came off, valve dropped down while driving
down the highway, pulled over and figured what to hell, I need to get
home from the middle of nowhere, it started up, went home on 7
cylinders. Next day went to pull it in the shop, and that's when the
cylinder hit the valve in such a way that it broke it off of the stem,
punched a hole in the piston, scraped up the cylinder wall.....


My first car, 56 ford convertible. Tapping from the engine and then a Big
Bang. Valve head broke off, split the piston and broke the rod. Rod came
up and broke two lobes out of the cam. Totaled engine in about 2 seconds.

Califbill December 31st 12 01:54 AM

Generator
 
"Eisboch" wrote:
"iBoaterer" wrote in message ...


There are ways, not ideal but there are ways to keep debris in the
cylinder to minimum, first is liberal use of grease on the tap.

-------------------------------------------------

I accidently dropped a small stainless steel lock washer into the
carburetor of a Fiat 850 Coupe we had years ago. It was supposed to go
under the wingnut that held the air filter cover on. It was dark, and
when I went to put the cover on, I heard a little "tink", tink, tink".
I didn't even think that it may have gone in the carb. Fired the engine
up and within just a few seconds of running it caused enough damage to
require the head to be removed and machined.


---------

I'll one up you. I raced a 64 Vette fuel injection B production in SCCA.
Somehow a spare spark plug bell in the injector manifold, probably when
setting upside down near the work bench. During practice that plug went
down one of the tubes. I guess the valves bounced it back up and by the
time I pulled off because the engine was running really rough, it had bent
7 of the intake valves.

JustWait[_2_] December 31st 12 02:16 AM

Generator
 
On 12/30/2012 2:21 PM, thumper wrote:
On 12/30/2012 8:11 AM, Wayne.B wrote:
On Sun, 30 Dec 2012 10:44:22 -0500, "Eisboch" wrote:

True, but the material the heli-coil is installed in isn't any
stronger. A heli-coil is great for replacing stripped out threads
that need to be drilled out but it doesn't make anything any stronger.


===

I'm assuming you must have to pull the head to avoid getting drilling
chips inside the cylinder?


I read a customer's account of a Ford dealer that did it in place, just
blowing the cylinder out after and hoping for the best.


Well that's crazy. Maybe, maybe if I used the grease method.

Califbill December 31st 12 02:17 AM

Generator
 
JustWait wrote:
On 12/30/2012 2:41 PM, wrote:
On Sun, 30 Dec 2012 11:33:37 -0500, JustWait
wrote:

Anything structural, we would not use a helicoil at all.


I used a Helicoil for a crank cap on a Vega motor (in my Monza). I put
50,000 miles on it after that, no problems.


I know I just answered but I should note.. I wouldn't use it on a spark
plug on a race bike...


Probably better to use the helicoil than not have one.

JustWait[_2_] December 31st 12 02:42 AM

Generator
 
On 12/30/2012 2:44 PM, wrote:
On Sun, 30 Dec 2012 12:19:41 -0500, "Eisboch" wrote:



"iBoaterer" wrote in message
...


There are ways, not ideal but there are ways to keep debris in the
cylinder to minimum, first is liberal use of grease on the tap.

-------------------------------------------------

I accidently dropped a small stainless steel lock washer into the
carburetor of a Fiat 850 Coupe we had years ago. It was supposed to go
under the wingnut that held the air filter cover on. It was dark,
and when I went to put the cover on, I heard a little "tink", tink,
tink". I didn't even think that it may have gone in the carb.
Fired the engine up and within just a few seconds of running it caused
enough damage to require the head to be removed and machined.


When I first started working on the wreckers we had one that dropped the
carb post wing nut off, then the post went down in and blew the motor to
****... Didn't work on motors back then so I can't say exactly what
happened but someone got in trouble...

Same here on my 54 Mercury 312.
It ate a valve seat. The thing was never right after that.



JustWait[_2_] December 31st 12 02:44 AM

Generator
 
On 12/30/2012 8:54 PM, Califbill wrote:
"Eisboch" wrote:
"iBoaterer" wrote in message ...


There are ways, not ideal but there are ways to keep debris in the
cylinder to minimum, first is liberal use of grease on the tap.

-------------------------------------------------

I accidently dropped a small stainless steel lock washer into the
carburetor of a Fiat 850 Coupe we had years ago. It was supposed to go
under the wingnut that held the air filter cover on. It was dark, and
when I went to put the cover on, I heard a little "tink", tink, tink".
I didn't even think that it may have gone in the carb. Fired the engine
up and within just a few seconds of running it caused enough damage to
require the head to be removed and machined.


---------

I'll one up you. I raced a 64 Vette fuel injection B production in SCCA.
Somehow a spare spark plug bell in the injector manifold, probably when
setting upside down near the work bench. During practice that plug went
down one of the tubes. I guess the valves bounced it back up and by the
time I pulled off because the engine was running really rough, it had bent
7 of the intake valves.


I was putting an engine together last year to sell a KX125, I dropped a
screw in it and didn't notice. Had to call the guy back and tell him he
couldn't buy the bike. Sold it in a basket for 700 a few weeks later.

JustWait[_2_] December 31st 12 02:47 AM

Generator
 
On 12/30/2012 2:34 PM, wrote:
On Sun, 30 Dec 2012 10:21:34 -0500, iBoaterer wrote:

In article ,
says...


Helicoil in anything adds substantial surface area to the mechanical
surface of the threads, it's just math.


It's still not any stronger than the base metal, period.


There is more surface as the hole is bigger, period. The type of metal
or the thickness is irrelevant, more is more... period. I knew the
engineer wouldn't know ****, take the question to a technician tomorrow
at work and have him explain it to you, LOL!

It is threaded into a bigger hole tho and that means more base metal
is in play.
The plug itself is steel to steel too, so it will come out a lot
easier while the Helicoil is bound to the aluminum.

I had to helicoil a plug on my Benelli 250. The factory installed plug
came out with the threads still attached to the aluminum.



JustWait[_2_] December 31st 12 02:53 AM

Generator
 
On 12/30/2012 9:17 PM, Califbill wrote:
JustWait wrote:
On 12/30/2012 2:41 PM, wrote:
On Sun, 30 Dec 2012 11:33:37 -0500, JustWait
wrote:

Anything structural, we would not use a helicoil at all.

I used a Helicoil for a crank cap on a Vega motor (in my Monza). I put
50,000 miles on it after that, no problems.


I know I just answered but I should note.. I wouldn't use it on a spark
plug on a race bike...


Probably better to use the helicoil than not have one.


I would really have to do the points math... 600 dollars and a few days
for a stock head... 4000 and weeks for parts if we grenade it.

Eisboch[_8_] December 31st 12 03:31 AM

Generator
 


"JustWait" wrote in message ...

On 12/30/2012 2:34 PM, wrote:
On Sun, 30 Dec 2012 10:21:34 -0500, iBoaterer wrote:


It's still not any stronger than the base metal, period.


There is more surface as the hole is bigger, period. The type of metal
or the thickness is irrelevant, more is more... period. I knew the
engineer wouldn't know ****, take the question to a technician
tomorrow
at work and have him explain it to you, LOL!

----------------------------------------------------

Both statements are correct however to what degree is the issue. In
the case of the Ford V-10, some of the "repaired" heads using
heli-coils spit the spark plug out again after time with the failure
being the heli-coil to head interface. The benefit of being able to
remove the spark plug with less risk of taking part of the head with
it is valid, but as someone pointed out, these engines do not required
routine spark plug changes. This is what got Ford in some hot water,
meaning trying to place the blame on spark plug replacements. The
primary reason was the type of aluminum alloy used that weakened over
time due to heat cycles.

Aluminum is a unique material in the respect that it comes in many
different alloys and hardening techniques, depending on application.
The last I knew there were about 10-12 different alloys typically used
in industry and several different heat treating and aging techniques.
I became somewhat interested in this when I considered building a
large, aluminum vacuum chamber that would be routinely subjected to
very high side wall loads of about 29,000 lbs. Talking to
metallurgists and mechanical stress engineers convinced me that it
wasn't a good idea because the typical "61T6" alloy would weaken over
time. I am not a mechanical engineer nor a metallurgist, but
considering the liability risk, I decided to stick with stainless
steel.







Califbill December 31st 12 03:45 AM

Generator
 
JustWait wrote:
On 12/30/2012 9:17 PM, Califbill wrote:
JustWait wrote:
On 12/30/2012 2:41 PM, wrote:
On Sun, 30 Dec 2012 11:33:37 -0500, JustWait
wrote:

Anything structural, we would not use a helicoil at all.

I used a Helicoil for a crank cap on a Vega motor (in my Monza). I put
50,000 miles on it after that, no problems.


I know I just answered but I should note.. I wouldn't use it on a spark
plug on a race bike...


Probably better to use the helicoil than not have one.


I would really have to do the points math... 600 dollars and a few days
for a stock head... 4000 and weeks for parts if we grenade it.


A stripped out helicoil will not grenade the motor. And with a helicoil,
you probably have a stronger plug hole. Had to helicoil my Evenrude
snowmobile wankle engine plug and lasted the rest of the life of the sled.

ESAD December 31st 12 03:57 AM

Generator
 
On 12/30/12 9:44 PM, JustWait wrote:
On 12/30/2012 8:54 PM, Califbill wrote:
"Eisboch" wrote:
"iBoaterer" wrote in message
...


There are ways, not ideal but there are ways to keep debris in the
cylinder to minimum, first is liberal use of grease on the tap.

-------------------------------------------------

I accidently dropped a small stainless steel lock washer into the
carburetor of a Fiat 850 Coupe we had years ago. It was supposed to go
under the wingnut that held the air filter cover on. It was dark, and
when I went to put the cover on, I heard a little "tink", tink, tink".
I didn't even think that it may have gone in the carb. Fired the engine
up and within just a few seconds of running it caused enough damage to
require the head to be removed and machined.


---------

I'll one up you. I raced a 64 Vette fuel injection B production in SCCA.
Somehow a spare spark plug bell in the injector manifold, probably when
setting upside down near the work bench. During practice that plug went
down one of the tubes. I guess the valves bounced it back up and by the
time I pulled off because the engine was running really rough, it had
bent
7 of the intake valves.


I was putting an engine together last year to sell a KX125, I dropped a
screw in it and didn't notice. Had to call the guy back and tell him he
couldn't buy the bike. Sold it in a basket for 700 a few weeks later.



For a guy who often claims here he was a master wrencher, you sure seem
to have been clumsy and sloppy. I'm not much of a mechanic, but I have
taken a few yard equipment engines apart in recent years, and I managed
to keep track of all the pieces and parts. I use muffin tins for the
smallest parts like screws, pins, keys, bearings, et cetera. Son of a
gun, when I put them back together, there were no parts left over and
none missing.

JustWait[_2_] December 31st 12 09:08 AM

Generator
 
On 12/30/2012 10:45 PM, Califbill wrote:
JustWait wrote:
On 12/30/2012 9:17 PM, Califbill wrote:
JustWait wrote:
On 12/30/2012 2:41 PM, wrote:
On Sun, 30 Dec 2012 11:33:37 -0500, JustWait
wrote:

Anything structural, we would not use a helicoil at all.

I used a Helicoil for a crank cap on a Vega motor (in my Monza). I put
50,000 miles on it after that, no problems.


I know I just answered but I should note.. I wouldn't use it on a spark
plug on a race bike...

Probably better to use the helicoil than not have one.


I would really have to do the points math... 600 dollars and a few days
for a stock head... 4000 and weeks for parts if we grenade it.


A stripped out helicoil will not grenade the motor. And with a helicoil,
you probably have a stronger plug hole. Had to helicoil my Evenrude
snowmobile wankle engine plug and lasted the rest of the life of the sled.


Great, you put your kid on the bike at 60 mph with it.. I wouldn't use
one on the top part of the motor spacing is just too critical up there.

[email protected] December 31st 12 12:53 PM

Generator
 
On Sunday, December 30, 2012 11:57:46 PM UTC-4, ESAD wrote:
On 12/30/12 9:44 PM, JustWait wrote:

On 12/30/2012 8:54 PM, Califbill wrote:


"Eisboch" wrote:


"iBoaterer" wrote in message


...






There are ways, not ideal but there are ways to keep debris in the


cylinder to minimum, first is liberal use of grease on the tap.


.


-------------------------------------------------


Yeah but...if you were jostling with the wife for space on the kitchen table at meal time...that can get distracting.



I accidently dropped a small stainless steel lock washer into the


carburetor of a Fiat 850 Coupe we had years ago. It was supposed to go


under the wingnut that held the air filter cover on. It was dark, and


when I went to put the cover on, I heard a little "tink", tink, tink".


I didn't even think that it may have gone in the carb. Fired the engine


up and within just a few seconds of running it caused enough damage to


require the head to be removed and machined.




---------




I'll one up you. I raced a 64 Vette fuel injection B production in SCCA.


Somehow a spare spark plug bell in the injector manifold, probably when


setting upside down near the work bench. During practice that plug went


down one of the tubes. I guess the valves bounced it back up and by the


time I pulled off because the engine was running really rough, it had


bent


7 of the intake valves.






I was putting an engine together last year to sell a KX125, I dropped a


screw in it and didn't notice. Had to call the guy back and tell him he


couldn't buy the bike. Sold it in a basket for 700 a few weeks later.






For a guy who often claims here he was a master wrencher, you sure seem

to have been clumsy and sloppy. I'm not much of a mechanic, but I have

taken a few yard equipment engines apart in recent years, and I managed

to keep track of all the pieces and parts. I use muffin tins for the

smallest parts like screws, pins, keys, bearings, et cetera. Son of a

gun, when I put them back together, there were no parts left over and

none missing.



Meyer[_2_] December 31st 12 01:04 PM

Generator
 

For a guy who often claims here he was a master wrencher, you sure seem
to have been clumsy and sloppy. I'm not much of a mechanic, but I have
taken a few yard equipment engines apart in recent years, and I managed
to keep track of all the pieces and parts. I use muffin tins for the
smallest parts like screws, pins, keys, bearings, et cetera. Son of a
gun, when I put them back together, there were no parts left over and
none missing.

But; were you able to fix any of them?

iBoaterer[_2_] December 31st 12 01:14 PM

Generator
 
In article , says...

On 12/30/2012 9:17 PM, Califbill wrote:
JustWait wrote:
On 12/30/2012 2:41 PM,
wrote:
On Sun, 30 Dec 2012 11:33:37 -0500, JustWait
wrote:

Anything structural, we would not use a helicoil at all.

I used a Helicoil for a crank cap on a Vega motor (in my Monza). I put
50,000 miles on it after that, no problems.


I know I just answered but I should note.. I wouldn't use it on a spark
plug on a race bike...


Probably better to use the helicoil than not have one.


I would really have to do the points math... 600 dollars and a few days
for a stock head... 4000 and weeks for parts if we grenade it.


/Why would you "grenade" it if you used a Helicoil??? If it failed, it
would simply blow the sparkplug out like it did before. You do realize
don't you, that structurally, a lot of "fixes" such as the helicoil can
be stronger than the original don't you?

iBoaterer[_2_] December 31st 12 01:15 PM

Generator
 
In article , says...

On 12/30/2012 10:45 PM, Califbill wrote:
JustWait wrote:
On 12/30/2012 9:17 PM, Califbill wrote:
JustWait wrote:
On 12/30/2012 2:41 PM,
wrote:
On Sun, 30 Dec 2012 11:33:37 -0500, JustWait
wrote:

Anything structural, we would not use a helicoil at all.

I used a Helicoil for a crank cap on a Vega motor (in my Monza). I put
50,000 miles on it after that, no problems.


I know I just answered but I should note.. I wouldn't use it on a spark
plug on a race bike...

Probably better to use the helicoil than not have one.


I would really have to do the points math... 600 dollars and a few days
for a stock head... 4000 and weeks for parts if we grenade it.


A stripped out helicoil will not grenade the motor. And with a helicoil,
you probably have a stronger plug hole. Had to helicoil my Evenrude
snowmobile wankle engine plug and lasted the rest of the life of the sled.


Great, you put your kid on the bike at 60 mph with it.. I wouldn't use
one on the top part of the motor spacing is just too critical up there.


Okay, tell us, how will a failed Helicoil spark plug fix "grenade" the
engine???

iBoaterer[_2_] December 31st 12 01:21 PM

Generator
 
In article , says...

On 12/30/2012 2:34 PM,
wrote:
On Sun, 30 Dec 2012 10:21:34 -0500, iBoaterer wrote:

In article ,
says...


Helicoil in anything adds substantial surface area to the mechanical
surface of the threads, it's just math.

It's still not any stronger than the base metal, period.


There is more surface as the hole is bigger, period. The type of metal
or the thickness is irrelevant, more is more... period. I knew the
engineer wouldn't know ****, take the question to a technician tomorrow
at work and have him explain it to you, LOL!

I don't give a **** if the hole is bigger or not, dumb ass. Are you
REALLY saying that the "type of metal or the thickness is
irrelevant"????? If so you are a complete fool and shouldn't ever be
allowed near anything mechanical. The base metal properties have ALL to
do with the strength that any set of threads can hold. The fix is NOT
any stronger than the base metal. How could it possibly be? The base
metal is doing the holding...... Would you care for me to prove it to
you mathematically? I'll bet you'll pull a Harry and start the name
calling now.

iBoaterer[_2_] December 31st 12 01:24 PM

Generator
 
In article ,
says...

"JustWait" wrote in message ...

On 12/30/2012 2:34 PM,
wrote:
On Sun, 30 Dec 2012 10:21:34 -0500, iBoaterer wrote:


It's still not any stronger than the base metal, period.


There is more surface as the hole is bigger, period. The type of metal
or the thickness is irrelevant, more is more... period. I knew the
engineer wouldn't know ****, take the question to a technician
tomorrow
at work and have him explain it to you, LOL!

----------------------------------------------------

Both statements are correct however to what degree is the issue. In
the case of the Ford V-10, some of the "repaired" heads using
heli-coils spit the spark plug out again after time with the failure
being the heli-coil to head interface. The benefit of being able to
remove the spark plug with less risk of taking part of the head with
it is valid, but as someone pointed out, these engines do not required
routine spark plug changes. This is what got Ford in some hot water,
meaning trying to place the blame on spark plug replacements. The
primary reason was the type of aluminum alloy used that weakened over
time due to heat cycles.

Aluminum is a unique material in the respect that it comes in many
different alloys and hardening techniques, depending on application.
The last I knew there were about 10-12 different alloys typically used
in industry and several different heat treating and aging techniques.
I became somewhat interested in this when I considered building a
large, aluminum vacuum chamber that would be routinely subjected to
very high side wall loads of about 29,000 lbs. Talking to
metallurgists and mechanical stress engineers convinced me that it
wasn't a good idea because the typical "61T6" alloy would weaken over
time. I am not a mechanical engineer nor a metallurgist, but
considering the liability risk, I decided to stick with stainless
steel.


Scotty doesn't get that the base metal is the part doing the holding.
While there is some more thread surface with the fix, it's not very
much. BUT, the fact remains, that the fix is no stronger than the base
metal, it is impossible for it to be. Same with welds. Most times, a
weld is far stronger than the base metals. Same rule applies. If the
weld is good for 50 ksi in tension and the steel that it is welded TO is
good for only 25 ksi, guess what the failure tension is? Correct, 25
ksi, why? because the connection is only as strong as the weakest
component.

GuzzisRule December 31st 12 07:21 PM

Generator
 
On Sun, 30 Dec 2012 22:57:46 -0500, ESAD wrote:

On 12/30/12 9:44 PM, JustWait wrote:
On 12/30/2012 8:54 PM, Califbill wrote:
"Eisboch" wrote:
"iBoaterer" wrote in message
...


There are ways, not ideal but there are ways to keep debris in the
cylinder to minimum, first is liberal use of grease on the tap.

-------------------------------------------------

I accidently dropped a small stainless steel lock washer into the
carburetor of a Fiat 850 Coupe we had years ago. It was supposed to go
under the wingnut that held the air filter cover on. It was dark, and
when I went to put the cover on, I heard a little "tink", tink, tink".
I didn't even think that it may have gone in the carb. Fired the engine
up and within just a few seconds of running it caused enough damage to
require the head to be removed and machined.

---------

I'll one up you. I raced a 64 Vette fuel injection B production in SCCA.
Somehow a spare spark plug bell in the injector manifold, probably when
setting upside down near the work bench. During practice that plug went
down one of the tubes. I guess the valves bounced it back up and by the
time I pulled off because the engine was running really rough, it had
bent
7 of the intake valves.


I was putting an engine together last year to sell a KX125, I dropped a
screw in it and didn't notice. Had to call the guy back and tell him he
couldn't buy the bike. Sold it in a basket for 700 a few weeks later.



For a guy who often claims here he was a master wrencher, you sure seem
to have been clumsy and sloppy. I'm not much of a mechanic, but I have
taken a few yard equipment engines apart in recent years, and I managed
to keep track of all the pieces and parts. I use muffin tins for the
smallest parts like screws, pins, keys, bearings, et cetera. Son of a
gun, when I put them back together, there were no parts left over and
none missing.


ESAD, you are absolutely the greatest at everything!

Hope you had a great Christmas Season and that your New Year is spectacular!

JustWait[_2_] December 31st 12 07:27 PM

Generator
 
On 12/31/2012 2:21 PM, GuzzisRule wrote:
On Sun, 30 Dec 2012 22:57:46 -0500, ESAD wrote:

On 12/30/12 9:44 PM, JustWait wrote:
On 12/30/2012 8:54 PM, Califbill wrote:
"Eisboch" wrote:
"iBoaterer" wrote in message
...


There are ways, not ideal but there are ways to keep debris in the
cylinder to minimum, first is liberal use of grease on the tap.

-------------------------------------------------

I accidently dropped a small stainless steel lock washer into the
carburetor of a Fiat 850 Coupe we had years ago. It was supposed to go
under the wingnut that held the air filter cover on. It was dark, and
when I went to put the cover on, I heard a little "tink", tink, tink".
I didn't even think that it may have gone in the carb. Fired the engine
up and within just a few seconds of running it caused enough damage to
require the head to be removed and machined.

---------

I'll one up you. I raced a 64 Vette fuel injection B production in SCCA.
Somehow a spare spark plug bell in the injector manifold, probably when
setting upside down near the work bench. During practice that plug went
down one of the tubes. I guess the valves bounced it back up and by the
time I pulled off because the engine was running really rough, it had
bent
7 of the intake valves.


I was putting an engine together last year to sell a KX125, I dropped a
screw in it and didn't notice. Had to call the guy back and tell him he
couldn't buy the bike. Sold it in a basket for 700 a few weeks later.



For a guy who often claims here he was a master wrencher, you sure seem
to have been clumsy and sloppy. I'm not much of a mechanic, but I have
taken a few yard equipment engines apart in recent years, and I managed
to keep track of all the pieces and parts. I use muffin tins for the
smallest parts like screws, pins, keys, bearings, et cetera. Son of a
gun, when I put them back together, there were no parts left over and
none missing.


That's cause you don't do enough of them (if any lol), and certainly
don't do them under anywhere near the conditions we work under. And if
you don't have any parts left over you must suck. When you truly aspire
to master mechanic you are blessed with a little phenomenon called
"immaculate reproduction"... usually in the form of little baby metal
thingies...

ESAD, you are absolutely the greatest at everything!


He's just jealous cause my kids built their own boats and rebuilt their
own race machines before the age of 14.. and of course they being girls,
harry is even more offended...

Hope you had a great Christmas Season and that your New Year is spectacular!



Califbill December 31st 12 08:22 PM

Generator
 
iBoaterer wrote:
In article , says...

On 12/30/2012 2:34 PM,
wrote:
On Sun, 30 Dec 2012 10:21:34 -0500, iBoaterer wrote:

In article ,
says...


Helicoil in anything adds substantial surface area to the mechanical
surface of the threads, it's just math.

It's still not any stronger than the base metal, period.


There is more surface as the hole is bigger, period. The type of metal
or the thickness is irrelevant, more is more... period. I knew the
engineer wouldn't know ****, take the question to a technician tomorrow
at work and have him explain it to you, LOL!

I don't give a **** if the hole is bigger or not, dumb ass. Are you
REALLY saying that the "type of metal or the thickness is
irrelevant"????? If so you are a complete fool and shouldn't ever be
allowed near anything mechanical. The base metal properties have ALL to
do with the strength that any set of threads can hold. The fix is NOT
any stronger than the base metal. How could it possibly be? The base
metal is doing the holding...... Would you care for me to prove it to
you mathematically? I'll bet you'll pull a Harry and start the name
calling now.


The fix should be stronger than the original hole and threads. Base metal
strength has not changed, but the Helicoil will spread the force over a
larger area.

ESAD December 31st 12 08:42 PM

Generator
 
On 12/31/12 2:27 PM, JustWait wrote:
On 12/31/2012 2:21 PM, GuzzisRule wrote:
On Sun, 30 Dec 2012 22:57:46 -0500, ESAD wrote:

On 12/30/12 9:44 PM, JustWait wrote:
On 12/30/2012 8:54 PM, Califbill wrote:
"Eisboch" wrote:
"iBoaterer" wrote in message
...


There are ways, not ideal but there are ways to keep debris in the
cylinder to minimum, first is liberal use of grease on the tap.

-------------------------------------------------

I accidently dropped a small stainless steel lock washer into the
carburetor of a Fiat 850 Coupe we had years ago. It was supposed
to go
under the wingnut that held the air filter cover on. It was
dark, and
when I went to put the cover on, I heard a little "tink", tink,
tink".
I didn't even think that it may have gone in the carb. Fired the
engine
up and within just a few seconds of running it caused enough
damage to
require the head to be removed and machined.

---------

I'll one up you. I raced a 64 Vette fuel injection B production in
SCCA.
Somehow a spare spark plug bell in the injector manifold, probably
when
setting upside down near the work bench. During practice that plug
went
down one of the tubes. I guess the valves bounced it back up and
by the
time I pulled off because the engine was running really rough, it had
bent
7 of the intake valves.


I was putting an engine together last year to sell a KX125, I dropped a
screw in it and didn't notice. Had to call the guy back and tell him he
couldn't buy the bike. Sold it in a basket for 700 a few weeks later.


For a guy who often claims here he was a master wrencher, you sure seem
to have been clumsy and sloppy. I'm not much of a mechanic, but I have
taken a few yard equipment engines apart in recent years, and I managed
to keep track of all the pieces and parts. I use muffin tins for the
smallest parts like screws, pins, keys, bearings, et cetera. Son of a
gun, when I put them back together, there were no parts left over and
none missing.


That's cause you don't do enough of them (if any lol), and certainly
don't do them under anywhere near the conditions we work under. And if
you don't have any parts left over you must suck. When you truly aspire
to master mechanic you are blessed with a little phenomenon called
"immaculate reproduction"... usually in the form of little baby metal
thingies...

ESAD, you are absolutely the greatest at everything!


He's just jealous cause my kids built their own boats and rebuilt their
own race machines before the age of 14.. and of course they being girls,
harry is even more offended...

Hope you had a great Christmas Season and that your New Year is
spectacular!



As I said, I am not much of a mechanic, but when I do take a yard
equipment engine apart, I do keep track of the parts. The only parts
left over are the parts I've replaced.

Oh, there's *nothing* about your progeny that makes me jealous. I'm
perfectly happy with the intellectual, academic and career success of my
family members. Why you would think I would be "jealous" of a girl
motorbike racer is beyond me. What, exactly, is there to be jealous
of...that she's not going to college?

iBoaterer[_2_] December 31st 12 08:56 PM

Generator
 
In article 1507068199378670736.858223bmckeenospam-
, says...

iBoaterer wrote:
In article ,
says...

On 12/30/2012 2:34 PM,
wrote:
On Sun, 30 Dec 2012 10:21:34 -0500, iBoaterer wrote:

In article ,
says...


Helicoil in anything adds substantial surface area to the mechanical
surface of the threads, it's just math.

It's still not any stronger than the base metal, period.

There is more surface as the hole is bigger, period. The type of metal
or the thickness is irrelevant, more is more... period. I knew the
engineer wouldn't know ****, take the question to a technician tomorrow
at work and have him explain it to you, LOL!

I don't give a **** if the hole is bigger or not, dumb ass. Are you
REALLY saying that the "type of metal or the thickness is
irrelevant"????? If so you are a complete fool and shouldn't ever be
allowed near anything mechanical. The base metal properties have ALL to
do with the strength that any set of threads can hold. The fix is NOT
any stronger than the base metal. How could it possibly be? The base
metal is doing the holding...... Would you care for me to prove it to
you mathematically? I'll bet you'll pull a Harry and start the name
calling now.


The fix should be stronger than the original hole and threads. Base metal
strength has not changed, but the Helicoil will spread the force over a
larger area.


Nope, what I said is that the fix is NO STRONGER THAN THE BASE METAL.
It's called yield strength, go study and get back to me.

iBoaterer[_2_] December 31st 12 09:16 PM

Generator
 
In article ,
says...

On 12/31/12 2:27 PM, JustWait wrote:
On 12/31/2012 2:21 PM, GuzzisRule wrote:
On Sun, 30 Dec 2012 22:57:46 -0500, ESAD wrote:

On 12/30/12 9:44 PM, JustWait wrote:
On 12/30/2012 8:54 PM, Califbill wrote:
"Eisboch" wrote:
"iBoaterer" wrote in message
...


There are ways, not ideal but there are ways to keep debris in the
cylinder to minimum, first is liberal use of grease on the tap.

-------------------------------------------------

I accidently dropped a small stainless steel lock washer into the
carburetor of a Fiat 850 Coupe we had years ago. It was supposed
to go
under the wingnut that held the air filter cover on. It was
dark, and
when I went to put the cover on, I heard a little "tink", tink,
tink".
I didn't even think that it may have gone in the carb. Fired the
engine
up and within just a few seconds of running it caused enough
damage to
require the head to be removed and machined.

---------

I'll one up you. I raced a 64 Vette fuel injection B production in
SCCA.
Somehow a spare spark plug bell in the injector manifold, probably
when
setting upside down near the work bench. During practice that plug
went
down one of the tubes. I guess the valves bounced it back up and
by the
time I pulled off because the engine was running really rough, it had
bent
7 of the intake valves.


I was putting an engine together last year to sell a KX125, I dropped a
screw in it and didn't notice. Had to call the guy back and tell him he
couldn't buy the bike. Sold it in a basket for 700 a few weeks later.


For a guy who often claims here he was a master wrencher, you sure seem
to have been clumsy and sloppy. I'm not much of a mechanic, but I have
taken a few yard equipment engines apart in recent years, and I managed
to keep track of all the pieces and parts. I use muffin tins for the
smallest parts like screws, pins, keys, bearings, et cetera. Son of a
gun, when I put them back together, there were no parts left over and
none missing.


That's cause you don't do enough of them (if any lol), and certainly
don't do them under anywhere near the conditions we work under. And if
you don't have any parts left over you must suck. When you truly aspire
to master mechanic you are blessed with a little phenomenon called
"immaculate reproduction"... usually in the form of little baby metal
thingies...

ESAD, you are absolutely the greatest at everything!


He's just jealous cause my kids built their own boats and rebuilt their
own race machines before the age of 14.. and of course they being girls,
harry is even more offended...

Hope you had a great Christmas Season and that your New Year is
spectacular!



As I said, I am not much of a mechanic, but when I do take a yard
equipment engine apart, I do keep track of the parts. The only parts
left over are the parts I've replaced.

Oh, there's *nothing* about your progeny that makes me jealous. I'm
perfectly happy with the intellectual, academic and career success of my
family members. Why you would think I would be "jealous" of a girl
motorbike racer is beyond me. What, exactly, is there to be jealous
of...that she's not going to college?


Well, she's learned a lot from her dad, remember now, he talked about
sucking dicks in front of her.

Califbill December 31st 12 09:23 PM

Generator
 
iBoaterer wrote:
In article 1507068199378670736.858223bmckeenospam-
, says...

iBoaterer wrote:
In article ,
says...

On 12/30/2012 2:34 PM,
wrote:
On Sun, 30 Dec 2012 10:21:34 -0500, iBoaterer wrote:

In article ,
says...


Helicoil in anything adds substantial surface area to the mechanical
surface of the threads, it's just math.

It's still not any stronger than the base metal, period.

There is more surface as the hole is bigger, period. The type of metal
or the thickness is irrelevant, more is more... period. I knew the
engineer wouldn't know ****, take the question to a technician tomorrow
at work and have him explain it to you, LOL!

I don't give a **** if the hole is bigger or not, dumb ass. Are you
REALLY saying that the "type of metal or the thickness is
irrelevant"????? If so you are a complete fool and shouldn't ever be
allowed near anything mechanical. The base metal properties have ALL to
do with the strength that any set of threads can hold. The fix is NOT
any stronger than the base metal. How could it possibly be? The base
metal is doing the holding...... Would you care for me to prove it to
you mathematically? I'll bet you'll pull a Harry and start the name
calling now.


The fix should be stronger than the original hole and threads. Base metal
strength has not changed, but the Helicoil will spread the force over a
larger area.


Nope, what I said is that the fix is NO STRONGER THAN THE BASE METAL.
It's called yield strength, go study and get back to me.


You are ignorant. The fix is not stronger than the base metal, but there
is more base metal involved. Therefore the fix is stronger.

JustWait[_2_] December 31st 12 10:28 PM

Generator
 
On 12/31/2012 3:22 PM, Califbill wrote:
iBoaterer wrote:
In article , says...

On 12/30/2012 2:34 PM,
wrote:
On Sun, 30 Dec 2012 10:21:34 -0500, iBoaterer wrote:

In article ,
says...


Helicoil in anything adds substantial surface area to the mechanical
surface of the threads, it's just math.

It's still not any stronger than the base metal, period.

There is more surface as the hole is bigger, period. The type of metal
or the thickness is irrelevant, more is more... period. I knew the
engineer wouldn't know ****, take the question to a technician tomorrow
at work and have him explain it to you, LOL!

I don't give a **** if the hole is bigger or not, dumb ass. Are you
REALLY saying that the "type of metal or the thickness is
irrelevant"????? If so you are a complete fool and shouldn't ever be
allowed near anything mechanical. The base metal properties have ALL to
do with the strength that any set of threads can hold. The fix is NOT
any stronger than the base metal. How could it possibly be? The base
metal is doing the holding...... Would you care for me to prove it to
you mathematically? I'll bet you'll pull a Harry and start the name
calling now.


The fix should be stronger than the original hole and threads. Base metal
strength has not changed, but the Helicoil will spread the force over a
larger area.


It blows me away how folks don't "see" this... It's so obvious. And yes
to the line draftsman up there a couple paragraphs... NO, the thickness
and composition of the metal has no bearing on this conversation, it is
a constant dumbass... unless you start drilling enough to effect other
structural components of the part... Like I said. Get up from your desk
and walk out into the shop. Find a decent technician, mechanic, or any
machinist and have them explain it to you... I love it when folks go
overboard defending something they are obviously way out of their paygrade:)

Earl[_70_] January 1st 13 02:04 AM

Generator
 
wrote:
On Sunday, December 30, 2012 11:57:46 PM UTC-4, ESAD wrote:
On 12/30/12 9:44 PM, JustWait wrote:

On 12/30/2012 8:54 PM, Califbill wrote:
"Eisboch" wrote:
"iBoaterer" wrote in message
...
There are ways, not ideal but there are ways to keep debris in the
cylinder to minimum, first is liberal use of grease on the tap.
.
-------------------------------------------------

Yeah but...if you were jostling with the wife for space on the kitchen table at meal time...that can get distracting.
I accidently dropped a small stainless steel lock washer into the
carburetor of a Fiat 850 Coupe we had years ago. It was supposed to go
under the wingnut that held the air filter cover on. It was dark, and
when I went to put the cover on, I heard a little "tink", tink, tink".
I didn't even think that it may have gone in the carb. Fired the engine
up and within just a few seconds of running it caused enough damage to
require the head to be removed and machined.
---------
I'll one up you. I raced a 64 Vette fuel injection B production in SCCA.
Somehow a spare spark plug bell in the injector manifold, probably when
setting upside down near the work bench. During practice that plug went
down one of the tubes. I guess the valves bounced it back up and by the
time I pulled off because the engine was running really rough, it had
bent
7 of the intake valves.
I was putting an engine together last year to sell a KX125, I dropped a
screw in it and didn't notice. Had to call the guy back and tell him he
couldn't buy the bike. Sold it in a basket for 700 a few weeks later.





For a guy who often claims here he was a master wrencher, you sure seem

to have been clumsy and sloppy. I'm not much of a mechanic, but I have

taken a few yard equipment engines apart in recent years, and I managed

to keep track of all the pieces and parts. I use muffin tins for the

smallest parts like screws, pins, keys, bearings, et cetera. Son of a

gun, when I put them back together, there were no parts left over and

none missing.

Nice addition to your deadbeat boss's post or did you forget to type?


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