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#1
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On Sun, 07 Dec 2003 06:24:24 GMT, Rich Hampel
wrote: Nope.... I suggest a test for you Take 25-50 grams of the finest dust/crud you can find. Dump it in upstream of a TP filter and see what happens ..... it will immediately plug - or will hardly capture anything. OK; as far as I can tell, particulate fines *will* pass a depth filter on the first pass. This makes your proposition completely true for one clause of the either/or proposition. Change to a high surface area pleated filter dump in 25-50 grams of crud, another 25-50 grams of crud, another 25-50 grams, then another 25-50 grams, then another .... then it will plug. OK: as far as I can tell, particulate fines will mostly pass a surface filter rated for considerably larger particles, and block, for a filter rated at considerably smaller particles. In the intermediate range, as is well known, the retained particulate film provides increasing resistance, and retention of decreasing particle sizes. Take out the filter, examine .... you will find a small layer of crud on the surface. That layer is called a "filter cake". That layer of debris because the velocity throuth the 'cake' is so much smaller (than the velocity through a TP etc. roll This was the only piece that left me uncomfortable. Supposing that surface filters use lower velocity flow than depth filters in the fuel polishing role is presuming a design choice that "don't necessarily happen." Filter cakes are an artifact of surface filters. ....that it does in fact flow and until the cake reaches a 'terminal' differential pressure will be the principal means of particle captu dirt filtering out other dirt. This cannot happen in a depth filter....because there is *no room for the 'cake' to form* (inside the filter). For a true depth filter, you add a filter aid (Diotomaceous earth, perlite, etc.) on a continual basis so that the deposition is controlled, the debris is contained in the cake of DE + crud. I am pleased that you are now referring to industrial uses of depth filters: - like the one that brings you your tap-water, for instance, or the depth filter that brings you your room-air. But pre-loading a filter is not the fuel-polishing approach, so I don't find it specially relevant, The surface of the depth filter holds the cake. If the particles get inside the depth filter it PLUGS. You can design a 'profiled' depth filter that has a graded pore density.... bigger pores on the upstream side, smaller pores on the downstream side ....and that costs about 20 times the price of a toilet paper roll ..... and also is a resin bonded cellulose matrix. Resin bonded so that the cellulose matrix desnt collapse upon itself during increasing differential pressure, doesnt fall apart if it gets wet with water, etc. You again mention non resin cellulose filters falling apart when wet. The home test I mentioned recently (I thought) would convince you that these filter materials *don't get wet* in the intended application? Brian W In article , Brian Whatcott wrote: On Fri, 05 Dec 2003 20:02:22 GMT, Rich Hampel wrote: Please appreciate that I dont want to appear to be an arrogant know-it-all after being in on and around critical filtration/separation most of my working life ... Sounds good to me... /// Whats wrong with TP, etc. is that the material used to filter is not bonded, can digest (make more particles) in the presence of water --- thus to do the exact opposite of what you are trying to do. Perhaps a test at home would be helpful. Take a kitchen collender, A seive or funnel would also work well. Place a sheet of kitchen roll in the aperture, pleated once to fit. Spray the surface with Pam, olive oil, or soybean oil or any other oil Momma has on hand. Make sure the paper is saturated. Now pour water onto the surface. Let me know how many particles break loose. We'll compare notes if you like... /// My objection to TP - very poor efficiency, migrates particles, migrates fibers \//// You either believe the folks who say that depth filters have saved their fine surface filters from blocking, or you don't. If you do believe that they are reporting honestly, then I imagine you would say that at the operational level, that's the kind of efficiency they prefer? The home test may (or may not) demonstrate that an oil-soaked paper tissue does not migrate particles or fibers. I expect you will let us know if this is misconceived... DO NOT depend on filters to remove the crud in your system. //// Or in the version I prefer, referring only to the surface filters that you use and prefer: DO NOT depend on fine surface filters to remove crud in your system - they will certainly block: fast. Respectfully, Brian Whatcott |
#2
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We're starting to flog a dead horse here .... so my very last comment
on all this is: .... take a toilet paper roll, get a container, immerse it in any oil that you want and let it soak, then add 1" of water to settle at the bottom of the container with the TP .... to the bottom of whatever you contain the toilet paper, let sit a week or more, remove and examine that the TP has fallen apart where the water has come in contact with the TP. Now consider that the TP in poorly designed boat system is held in place by a knife edge seal biteing into the end of the TP roll........ What happens later on when there is differential pressure across 'mush' (papier mache) being held by a knife edge seal and has a differential pressure across it. Water in fuel oil is common, as an emulsion from the refinery (errors in handling, etc.) and as the product of condensation on the tank farm walls with water entering the tankage through the tank vent, etc. I've herein posted what is the normal industry methods, 'state-of-the-art' ..... and what is 'snake oil'. ......and thats the final comment from me. You again mention non resin cellulose filters falling apart when wet. The home test I mentioned recently (I thought) would convince you that these filter materials *don't get wet* in the intended application? Ever hear of gravity settling and equlibrium displacement ? Dont consder to ever get a job as a lab tech.... you wont make it. Brian W |
#3
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I'm pretty much convinced. Traditional filter holders can be had for a
little more than TP holders and the filters are not all that expensive. In addition I can pick and choose which filters to used based upon what happens in actual practice. Since the holders are pretty cheap, I am planning to install 2 in series so I can stage filter porosities if necessary. Thanks for the insite Rich. IMHO going with proven industry equipment just makes sense especially since it is not prohibitively expensive. Although the TP and PT units seem attractive, I wouldn't be comfortable with them without a following filter (which seems to be the norm) and that drives the cost up both in terms of space and also elements. Rich, do you thing that 2 filters in series is a good idea? If so then how about vacuum gauges? Shoufl I install one in between the 2 filters? Doug s/v Callista "Rich Hampel" wrote in message ... We're starting to flog a dead horse here .... so my very last comment on all this is: ... take a toilet paper roll, get a container, immerse it in any oil that you want and let it soak, then add 1" of water to settle at the bottom of the container with the TP .... to the bottom of whatever you contain the toilet paper, let sit a week or more, remove and examine that the TP has fallen apart where the water has come in contact with the TP. Now consider that the TP in poorly designed boat system is held in place by a knife edge seal biteing into the end of the TP roll........ What happens later on when there is differential pressure across 'mush' (papier mache) being held by a knife edge seal and has a differential pressure across it. Water in fuel oil is common, as an emulsion from the refinery (errors in handling, etc.) and as the product of condensation on the tank farm walls with water entering the tankage through the tank vent, etc. I've herein posted what is the normal industry methods, 'state-of-the-art' ..... and what is 'snake oil'. .....and thats the final comment from me. You again mention non resin cellulose filters falling apart when wet. The home test I mentioned recently (I thought) would convince you that these filter materials *don't get wet* in the intended application? Ever hear of gravity settling and equlibrium displacement ? Dont consder to ever get a job as a lab tech.... you wont make it. Brian W |
#4
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![]() Rich, do you thing that 2 filters in series is a good idea? In a delivery system that has symptoms of gross contamination .... definitely a prefilter (@ approx 5 times the retention size) will VASTLY extend the life the final filter. If you have an active independent recirc. polishing (any kind) then probably: no .... as the challenge to the delivery system filters will approach zero. But a belt and suspenders approach is always good for safety .... your decision. If so then how about vacuum gauges? Shoufl I install one in between the 2 filters? MOST DEFINITE YES!! The ONLY way to monitor filtation operation performance is by gauges ---- then you can monitor WHEN to change the filters. But you should periodically also record the pressures to see which one is in need of replacement. What you will develop is the state of the present entire system (history) versus engine hours ... and then in future change before you reach a critical point .... or ascertain that the system has degraded by bacterial contamination, onload of bad fuel, etc. or worse.... if you see that a value has *decreased* or is less than previous, then you know to change a filter that has a *hole* and is now bypassing. Without gauges .... you just wait until something inevitably "chokes" .... or needlessly throw away a lot of filters with lots of life remaining. If you do have TP filters already installed, put a gauge across them and watch for the differential pressure to vary from day to day .... indicating bypass or unloading. |
#5
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Oops! I meant to say that traditional holders a cheaper than the TP units.
Doug s/v Callista "doug dotson" wrote in message ... I'm pretty much convinced. Traditional filter holders can be had for a little more than TP holders and the filters are not all that expensive. In addition I can pick and choose which filters to used based upon what happens in actual practice. Since the holders are pretty cheap, I am planning to install 2 in series so I can stage filter porosities if necessary. Thanks for the insite Rich. IMHO going with proven industry equipment just makes sense especially since it is not prohibitively expensive. Although the TP and PT units seem attractive, I wouldn't be comfortable with them without a following filter (which seems to be the norm) and that drives the cost up both in terms of space and also elements. Rich, do you thing that 2 filters in series is a good idea? If so then how about vacuum gauges? Shoufl I install one in between the 2 filters? Doug s/v Callista "Rich Hampel" wrote in message ... We're starting to flog a dead horse here .... so my very last comment on all this is: ... take a toilet paper roll, get a container, immerse it in any oil that you want and let it soak, then add 1" of water to settle at the bottom of the container with the TP .... to the bottom of whatever you contain the toilet paper, let sit a week or more, remove and examine that the TP has fallen apart where the water has come in contact with the TP. Now consider that the TP in poorly designed boat system is held in place by a knife edge seal biteing into the end of the TP roll........ What happens later on when there is differential pressure across 'mush' (papier mache) being held by a knife edge seal and has a differential pressure across it. Water in fuel oil is common, as an emulsion from the refinery (errors in handling, etc.) and as the product of condensation on the tank farm walls with water entering the tankage through the tank vent, etc. I've herein posted what is the normal industry methods, 'state-of-the-art' ..... and what is 'snake oil'. .....and thats the final comment from me. You again mention non resin cellulose filters falling apart when wet. The home test I mentioned recently (I thought) would convince you that these filter materials *don't get wet* in the intended application? Ever hear of gravity settling and equlibrium displacement ? Dont consder to ever get a job as a lab tech.... you wont make it. Brian W |
#6
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![]() Rich, do you thing that 2 filters in series is a good idea? In a delivery system that has symptoms of gross contamination .... definitely a prefilter (@ approx 5 times the retention size) will VASTLY extend the life the final filter. If you have an active independent recirc. polishing (any kind) then probably: no .... as the challenge to the delivery system filters will approach zero. But a belt and suspenders approach is always good for safety .... your decision. If so then how about vacuum gauges? Shoufl I install one in between the 2 filters? MOST DEFINITE YES!! The ONLY way to monitor filtation operation performance is by gauges ---- then you can monitor WHEN to change the filters. But you should periodically also record the pressures to see which one is in need of replacement. What you will develop is the state of the present entire system (history) versus engine hours ... and then in future change before you reach a critical point .... or ascertain that the system has degraded by bacterial contamination, onload of bad fuel, etc. or worse.... if you see that a value has *decreased* or is less than previous, then you know to change a filter that has a *hole* and is now bypassing. Without gauges .... you just wait until something inevitably "chokes" .... or needlessly throw away a lot of filters with lots of life remaining. If you do have TP filters already installed, put a gauge across them and watch for the differential pressure to vary from day to day .... indicating bypass or unloading. |
#7
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Oops! I meant to say that traditional holders a cheaper than the TP units.
Doug s/v Callista "doug dotson" wrote in message ... I'm pretty much convinced. Traditional filter holders can be had for a little more than TP holders and the filters are not all that expensive. In addition I can pick and choose which filters to used based upon what happens in actual practice. Since the holders are pretty cheap, I am planning to install 2 in series so I can stage filter porosities if necessary. Thanks for the insite Rich. IMHO going with proven industry equipment just makes sense especially since it is not prohibitively expensive. Although the TP and PT units seem attractive, I wouldn't be comfortable with them without a following filter (which seems to be the norm) and that drives the cost up both in terms of space and also elements. Rich, do you thing that 2 filters in series is a good idea? If so then how about vacuum gauges? Shoufl I install one in between the 2 filters? Doug s/v Callista "Rich Hampel" wrote in message ... We're starting to flog a dead horse here .... so my very last comment on all this is: ... take a toilet paper roll, get a container, immerse it in any oil that you want and let it soak, then add 1" of water to settle at the bottom of the container with the TP .... to the bottom of whatever you contain the toilet paper, let sit a week or more, remove and examine that the TP has fallen apart where the water has come in contact with the TP. Now consider that the TP in poorly designed boat system is held in place by a knife edge seal biteing into the end of the TP roll........ What happens later on when there is differential pressure across 'mush' (papier mache) being held by a knife edge seal and has a differential pressure across it. Water in fuel oil is common, as an emulsion from the refinery (errors in handling, etc.) and as the product of condensation on the tank farm walls with water entering the tankage through the tank vent, etc. I've herein posted what is the normal industry methods, 'state-of-the-art' ..... and what is 'snake oil'. .....and thats the final comment from me. You again mention non resin cellulose filters falling apart when wet. The home test I mentioned recently (I thought) would convince you that these filter materials *don't get wet* in the intended application? Ever hear of gravity settling and equlibrium displacement ? Dont consder to ever get a job as a lab tech.... you wont make it. Brian W |
#8
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On Sun, 07 Dec 2003 19:41:08 GMT, Rich Hampel
wrote: ... ... take a toilet paper roll, get a container, immerse it in any oil that you want and let it soak, then add 1" of water to settle at the bottom of the container with the TP .... to the bottom of whatever you contain the toilet paper, let sit a week or more, remove and examine that the TP has fallen apart where the water has come in contact with the TP. Wow: now that's a test I can relate to. If true, it would be a strong disincentive to using unbonded cellulose media for fuel oil. Though I have mentioned that critical applications like aero recips and tractor engines specify a water/sediment cup before the fuel filter - still, a filter medium that will collapse in the presence of water is a no-no. I am uncomfortable with the "perpetual"filters which feature narrow gaps in metal disks. And I'm uncomfortable with bonded surface filters that will block in a fresh storm (The approach of specifying an oversized surface filter can postpone the inevitable, it's true) Now consider that the TP in poorly designed boat system is held in place by a knife edge seal biteing into the end of the TP roll........ What happens later on when there is differential pressure across 'mush' (papier mache) being held by a knife edge seal and has a differential pressure across it. Depth filters are routinely used in water-purification and air-handlers. I don't pretend to speak for *every* industry, but I can say is this, about the car biz: the automobile typically uses resin bonded paper surface filters in the oil line. Since detergent oil suppresses sludge formation, these filters could stay in place longer than they typically survive before replacement. Alternative media are now growing in popularity but there is little advantage over the resin bonded paper type for lube oil filtration IMO. Fuel filtration, on the other hand has become much more demanding in the mass auto market, since the advent of high pressure fuel injection. Dual in line filters have become the norm - discarding the first, moving second to first, and installing new second filter is one approach to holding down costs. This is starting to look more like the pleasure boat with diesel power application. But cars don't typically have to deal with the shaken-up sediment load - and it is this that has been a continual preoccupation in this newsgroup thread. For people who are willing to consider reasonable approaches to diesel fuel handling (and gasoline for that matter) there can nobody who can pick fault with using a sampling valve at the low point of a fuel tank. This can save so much grief from water and visible contamination that it represents ultra-cheap insurance. The next reasonable step is to provide a sight glass for early detection of water and contamination (the 'tractor' approach) For people who just cannot fit a drain/sampling valve in a sump (though they cost under $20 typically) and have some reason to avoid a sediment/water sight cup then using a pair of surface filters offering large area and rotating them will save most engine outs - but not all. For people who must do all they can to eliminate engine stoppage from fuel contamination, then fronting a fuel system with a depth filter that won't itself break down is cheapish insurance. I haven't surveyed depth filters in this application recently - but the ones that no expert could not reasonably object to would be built something like this: layered stockinette knit, string bobbins. In reviewing what I have written here today, I see I have omitted any mention of fuel polishing - which is where the thread started. Here's my personal opinion on this: boaters and sailors will know if they are likely to get fuel contamination - it only takes one nasty experience. They will think that if they replaced all fuel tanks and took on only clean dry fuel, they could avoid another scare - but that's not practical for most (and even those who did could still find water in the fuel - temperature cycling in a ventilated tank can *deposit* water in the fuel, for sure.) These are the people who could consider fuel polishing. So the question is: does fuel-polishing work? I don't see how you can avoid the conclusion that a reasonable fuel-polishing design makes things better - if not perfect. So I would not want people to confuse the idea of polishing fuel with the idea of paper depth filters - the two ideas don't have to go together. It seems to me you can polish perfectly well with surface filters. Arguably, the surface filter, which might block with sediment is *still* OK in a (by-pass) fuel polishing layout. If it blocks - so long as you know it, it does not stop you dead (yet) so long as you get some warning that the bypass is blocked and the same is likely to hit the main fuel filtration soon. What you positively don't want is a main fuel feed blocking. So strangely enough, I think a depth pre-filter is *most* helpful here. And it is reasonable to take account of objections to unbonded paper filter media if they can decompose in water. As a labor of love, I'll take a look around to see what industrial depth filters may prove helpful in this application. Brian W |
#9
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This is starting to look more like the pleasure boat with diesel power
application. But cars don't typically have to deal with the shaken-up sediment load - and it is this that has been a continual preoccupation in this newsgroup thread. It is this that this trhead is addressing. We have a diesel bus for our business and have had no problems with the fuel problems we have had on our boat. Preoccupation seems to have a negative connotation in that it generally infers that the issure is not necessarily real or is blown out of proportion. For people who are willing to consider reasonable approaches to diesel fuel handling (and gasoline for that matter) there can nobody who can pick fault with using a sampling valve at the low point of a fuel tank. This can save so much grief from water and visible contamination that it represents ultra-cheap insurance. Unfortunately, a sample valve at the low point in a fuel system is very much in violation of CG rules. That said, my tanks have them and I wouldn't be without them. The next reasonable step is to provide a sight glass for early detection of water and contamination (the 'tractor' approach) The transparent bowl in a Raycor fills that bill. For people who just cannot fit a drain/sampling valve in a sump (though they cost under $20 typically) and have some reason to avoid a sediment/water sight cup then using a pair of surface filters offering large area and rotating them will save most engine outs - but not all. For people who must do all they can to eliminate engine stoppage from fuel contamination, then fronting a fuel system with a depth filter that won't itself break down is cheapish insurance. I haven't surveyed depth filters in this application recently - but the ones that no expert could not reasonably object to would be built something like this: layered stockinette knit, string bobbins. In reviewing what I have written here today, I see I have omitted any mention of fuel polishing - which is where the thread started. Here's my personal opinion on this: boaters and sailors will know if they are likely to get fuel contamination - it only takes one nasty experience. The realistic view is that it is not 'if' but 'when'. Bad fuel can be obtained anywhere. But what is the reality it that fuel can go bad just sitting in the tanl. So the best supply of fuel in the world will become bad. Sailboats are especially prone to this since we tend to use little fuel. They will think that if they replaced all fuel tanks and took on only clean dry fuel, they could avoid another scare - but that's not practical for most (and even those who did could still find water in the fuel - temperature cycling in a ventilated tank can *deposit* water in the fuel, for sure.) Water is easily removed by a normal Raycor. It's the water that provides the interface for critters to grow that becomes the problem. These are the people who could consider fuel polishing. So the question is: does fuel-polishing work? Yes. I don't see how you can avoid the conclusion that a reasonable fuel-polishing design makes things better - if not perfect. Nothing is perfect, that is fur shur! So I would not want people to confuse the idea of polishing fuel with the idea of paper depth filters - the two ideas don't have to go together. It seems to me you can polish perfectly well with surface filters. It appears you can. But the filters do not last nearly as long. Arguably, the surface filter, which might block with sediment is *still* OK in a (by-pass) fuel polishing layout. If it blocks - so long as you know it, it does not stop you dead (yet) so long as you get some warning that the bypass is blocked and the same is likely to hit the main fuel filtration soon. My vision of a polishing systemn is that it is iundependent of the engine system. But I suspect that the engine system will block prior to a polishing system if the polishing system is not adequate. What you positively don't want is a main fuel feed blocking. So strangely enough, I think a depth pre-filter is *most* helpful here. And it is reasonable to take account of objections to unbonded paper filter media if they can decompose in water. Ithink a separate polishing system is better. Prefiltering may lead to lift-pump failure as things clog up. As a labor of love, I'll take a look around to see what industrial depth filters may prove helpful in this application. Thanks! Much appreciated! Brian W |
#10
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This is starting to look more like the pleasure boat with diesel power
application. But cars don't typically have to deal with the shaken-up sediment load - and it is this that has been a continual preoccupation in this newsgroup thread. It is this that this trhead is addressing. We have a diesel bus for our business and have had no problems with the fuel problems we have had on our boat. Preoccupation seems to have a negative connotation in that it generally infers that the issure is not necessarily real or is blown out of proportion. For people who are willing to consider reasonable approaches to diesel fuel handling (and gasoline for that matter) there can nobody who can pick fault with using a sampling valve at the low point of a fuel tank. This can save so much grief from water and visible contamination that it represents ultra-cheap insurance. Unfortunately, a sample valve at the low point in a fuel system is very much in violation of CG rules. That said, my tanks have them and I wouldn't be without them. The next reasonable step is to provide a sight glass for early detection of water and contamination (the 'tractor' approach) The transparent bowl in a Raycor fills that bill. For people who just cannot fit a drain/sampling valve in a sump (though they cost under $20 typically) and have some reason to avoid a sediment/water sight cup then using a pair of surface filters offering large area and rotating them will save most engine outs - but not all. For people who must do all they can to eliminate engine stoppage from fuel contamination, then fronting a fuel system with a depth filter that won't itself break down is cheapish insurance. I haven't surveyed depth filters in this application recently - but the ones that no expert could not reasonably object to would be built something like this: layered stockinette knit, string bobbins. In reviewing what I have written here today, I see I have omitted any mention of fuel polishing - which is where the thread started. Here's my personal opinion on this: boaters and sailors will know if they are likely to get fuel contamination - it only takes one nasty experience. The realistic view is that it is not 'if' but 'when'. Bad fuel can be obtained anywhere. But what is the reality it that fuel can go bad just sitting in the tanl. So the best supply of fuel in the world will become bad. Sailboats are especially prone to this since we tend to use little fuel. They will think that if they replaced all fuel tanks and took on only clean dry fuel, they could avoid another scare - but that's not practical for most (and even those who did could still find water in the fuel - temperature cycling in a ventilated tank can *deposit* water in the fuel, for sure.) Water is easily removed by a normal Raycor. It's the water that provides the interface for critters to grow that becomes the problem. These are the people who could consider fuel polishing. So the question is: does fuel-polishing work? Yes. I don't see how you can avoid the conclusion that a reasonable fuel-polishing design makes things better - if not perfect. Nothing is perfect, that is fur shur! So I would not want people to confuse the idea of polishing fuel with the idea of paper depth filters - the two ideas don't have to go together. It seems to me you can polish perfectly well with surface filters. It appears you can. But the filters do not last nearly as long. Arguably, the surface filter, which might block with sediment is *still* OK in a (by-pass) fuel polishing layout. If it blocks - so long as you know it, it does not stop you dead (yet) so long as you get some warning that the bypass is blocked and the same is likely to hit the main fuel filtration soon. My vision of a polishing systemn is that it is iundependent of the engine system. But I suspect that the engine system will block prior to a polishing system if the polishing system is not adequate. What you positively don't want is a main fuel feed blocking. So strangely enough, I think a depth pre-filter is *most* helpful here. And it is reasonable to take account of objections to unbonded paper filter media if they can decompose in water. Ithink a separate polishing system is better. Prefiltering may lead to lift-pump failure as things clog up. As a labor of love, I'll take a look around to see what industrial depth filters may prove helpful in this application. Thanks! Much appreciated! Brian W |
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