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#1
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How to fix cracks in the hull of carvel planked mahogany boat
I have the opportunity to get hold of a 33 foot wooden sailboat -
basically for free (it comes from a divorce and the lady does not want it anymore). It was a custom job and costed almost 150.000 US$ - the rich guy tool. The boat is 25 years old, is built of heavy mahagonay (carvel planked) and was sitting the last 5 years *out* of the water, in a big shed. Every winter the boat was sitting in the shed and was used only sometime. Deck is perfect, no stains inside, no rot smell, no soft spots. The only problem: the boat has hairline (i guess up to 1/20 of inch wide) cracks in some of the planks, both in the wet as in the freeboard area. So we had an expert had a look at it: he explained us that this is normal - all wooden boat when taken out of the water will crack. Those will close once the boat goes back to the water. I agree. But then the owner of the yard where the boat is says that his applies only for the wet area: the freeboard needs to be sealed again, and this is their method: cut a groove with a router over the hairline crack (let's say 1/10 of a inch deep, 1/4 of a inch wide) and glue a mahagonay strip in the groove. This in order to seal the boat - the thin strip has nothing to do with structural problems or in order to stiffen the boat. This to be repeated when new cracks appear. Now i never heard of this method: my idea was to seal the cracks with some caulking and repaint - if the plank then expand again they will ev. squeeze some of the caulking out. Actually my original idea was to do nothing at all, put the boat in the water and after some weeks check where water is still coming in - then repair just those cracks (judging from the water stains under the paint, this should affect only two cracks quite high on the freeboard and close to the bow). The method proposed by the yardowner looks overkill to me and i cannot understand where the benefits are (the economic benefits for the yardowner seem obvious, he would do the job). Beside this it will alter the way the planks expand (the strip will act as a wedge) so it will just cause cracks somewhere else. So my question: is just applying some caulking good enough ? Or even better the do-nothing and see what happens method even better ? Remember i get the boat for (almost) free and I can do with less than optimal results - no sense in throwing thousands at it. Thanks Matteo |
#2
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My feeling is that it would be unwise to comment strongly either way without
seeing the boat. i *might* be inclined to put it in the water with well charged batteries and a couple of electric pumps.... Assuming she takes up and stops sinking within a week or two... I'd then sail it someplace else.... The topsides will be slower to take up.... but by definition the problem is above the waterline.....shrug If it did not take up.... I'd get the yard to lift it out and do the work.... (the cost of two lifts wont make a lot of difference to the overal bill ... and the yard staff get the joy of saying "I told you so" Which will give thier ego and morale a boost and they will work better for it Heads I win Tails I spend a few grand and get a 150 grand boat (and a smug yard owner) Did i miss something? "Matteo" wrote in message m... I have the opportunity to get hold of a 33 foot wooden sailboat - basically for free (it comes from a divorce and the lady does not want it anymore). It was a custom job and costed almost 150.000 US$ - the rich guy tool. The boat is 25 years old, is built of heavy mahagonay (carvel planked) and was sitting the last 5 years *out* of the water, in a big shed. Every winter the boat was sitting in the shed and was used only sometime. Deck is perfect, no stains inside, no rot smell, no soft spots. The only problem: the boat has hairline (i guess up to 1/20 of inch wide) cracks in some of the planks, both in the wet as in the freeboard area. So we had an expert had a look at it: he explained us that this is normal - all wooden boat when taken out of the water will crack. Those will close once the boat goes back to the water. I agree. But then the owner of the yard where the boat is says that his applies only for the wet area: the freeboard needs to be sealed again, and this is their method: cut a groove with a router over the hairline crack (let's say 1/10 of a inch deep, 1/4 of a inch wide) and glue a mahagonay strip in the groove. This in order to seal the boat - the thin strip has nothing to do with structural problems or in order to stiffen the boat. This to be repeated when new cracks appear. Now i never heard of this method: my idea was to seal the cracks with some caulking and repaint - if the plank then expand again they will ev. squeeze some of the caulking out. Actually my original idea was to do nothing at all, put the boat in the water and after some weeks check where water is still coming in - then repair just those cracks (judging from the water stains under the paint, this should affect only two cracks quite high on the freeboard and close to the bow). The method proposed by the yardowner looks overkill to me and i cannot understand where the benefits are (the economic benefits for the yardowner seem obvious, he would do the job). Beside this it will alter the way the planks expand (the strip will act as a wedge) so it will just cause cracks somewhere else. So my question: is just applying some caulking good enough ? Or even better the do-nothing and see what happens method even better ? Remember i get the boat for (almost) free and I can do with less than optimal results - no sense in throwing thousands at it. Thanks Matteo |
#3
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#4
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It sounds like a deathtrap and the best thing would be to let me take
the thing off your hands and dispose of it properly. But if you insist on risking your life, I would put it in the water and see what happens, you can always pull it out to remedy problems. It would seem once the boat gets remoisterized those cracks will disappear. In a crack that size, you would have trouble getting any caulking in anyway. Maybe you could wrap the boat with plastic and keep it wet for a day or two and see what happens. Put some humidity on the inside also so it's more like sitting at anchor as opposed to sitting in a shed. |
#5
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What you don't say is how the boat will be treated once you start using it.
Will it be permanently in the water or on the dry during winter. Might influence what you do. I'd go with the idea of getting it back in the water and letting the wood get back to some sort of "normal" moisture content, and then see how the cracks look. I agree with James about putting it in the water with extra bilge pumps, don't under estimate how much water it will make, and if at all possible don't rely on just a couple of batteries. Be prepared to visit several times per day for a couple of days until the planks take up. I'm assuming the caulking has not fallen out .... I'd also try to start the re-wetting process before you launch - common practice where I am is to use a garden hose to put water into the boat, ideally for a very dry old boat like yours one of those perforated hoses which has lots of holes - run it around the hull above the water line and keep on pouring the water in. Not sure if your shed owner will like this, you may need to build a sheet plastic dam under the boat to catch the water and pump the water back in ( second bilge pump will do fine for this if it has enough head .. ) If you can't keep up with the leaks with the garden hose, you certainly won't be able to keep it afloat with batteries and bilge pumps ... As the planks expand and the caulking takes up, you should get a good idea of how much water it will make once launched, and you may identify areas which need to be re-caulked before you launch. Good luck David "Matteo" wrote in message m... I have the opportunity to get hold of a 33 foot wooden sailboat - basically for free (it comes from a divorce and the lady does not want it anymore). It was a custom job and costed almost 150.000 US$ - the rich guy tool. The boat is 25 years old, is built of heavy mahagonay (carvel planked) and was sitting the last 5 years *out* of the water, in a big shed. Every winter the boat was sitting in the shed and was used only sometime. Deck is perfect, no stains inside, no rot smell, no soft spots. The only problem: the boat has hairline (i guess up to 1/20 of inch wide) cracks in some of the planks, both in the wet as in the freeboard area. So we had an expert had a look at it: he explained us that this is normal - all wooden boat when taken out of the water will crack. Those will close once the boat goes back to the water. I agree. But then the owner of the yard where the boat is says that his applies only for the wet area: the freeboard needs to be sealed again, and this is their method: cut a groove with a router over the hairline crack (let's say 1/10 of a inch deep, 1/4 of a inch wide) and glue a mahagonay strip in the groove. This in order to seal the boat - the thin strip has nothing to do with structural problems or in order to stiffen the boat. This to be repeated when new cracks appear. Now i never heard of this method: my idea was to seal the cracks with some caulking and repaint - if the plank then expand again they will ev. squeeze some of the caulking out. Actually my original idea was to do nothing at all, put the boat in the water and after some weeks check where water is still coming in - then repair just those cracks (judging from the water stains under the paint, this should affect only two cracks quite high on the freeboard and close to the bow). The method proposed by the yardowner looks overkill to me and i cannot understand where the benefits are (the economic benefits for the yardowner seem obvious, he would do the job). Beside this it will alter the way the planks expand (the strip will act as a wedge) so it will just cause cracks somewhere else. So my question: is just applying some caulking good enough ? Or even better the do-nothing and see what happens method even better ? Remember i get the boat for (almost) free and I can do with less than optimal results - no sense in throwing thousands at it. Thanks Matteo |
#6
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Hi
It is true that you can wet from inside but please please please remember what water weight. Acturly I heard a few times from old sailors, how wooden lifeboats broke when a new captain wanted to ensure safety onboard , realy a boat hull can contain quite a few ten of tonns and if you fill up a hull by accident or porpus you will se some dameage out of reach of any repair. Please "wet" but please know that you will get just as much from the humidity in the air if just the bottom are covered than from pouring tonns of water in just asking for trouble. |
#7
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#8
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#9
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#10
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Hi
"The method proposed by the yardowner looks overkill to me and i cannot understand where the benefits are (the economic benefits for the yardowner seem obvious, he would do the job). Beside this it will alter the way the planks expand (the strip will act as a wedge) so it will just cause cracks somewhere else. " Quite right but It will not harm the boat, it will be no problem case the splines expand but if you didn't know ; a wooden boat don't need to be caulked from the start fact is that real boatbuilding make it without caulking --- some hammer a rod on the plank edges and plane down flush, then when the wood are wet the volumes that is compressed will expand more than the surronding wood, making a perfectly tight seal , add a line of cotton and it stay that way very long . Caulking btw. must be done with skills and care, done wrong it can harm more in the described situation. BTW caulking go in loops not filling up buttom up and there ought to be a link to show, --- anyway a full set of caulking irons are round 14 different types among these a couple to caulk into the seam downverts up by shaping the iron at an angle. -------- A cake cutter, such steel wheel with a handle unsharpened are the best choice if you realy want to "caulk" wiht that you use only cotton. |
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