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#11
posted to rec.boats.building
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Questions on UV curing polyester resins.
Fred the Red Shirt wrote:
On Mar 16, 7:46 pm, I am Tosk wrote: In article , Did you ever say what it is you are trying to make? I'm looking at materials and techniques that would be useful for a homebuilt glider. -- FF I thought you have a set of Texas Parasol plans, Fred. Light and cheap techniques there. -- Richard Lamb http://www.home.earthlink.net/~cavelamb/ |
#12
posted to rec.boats.building
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Questions on UV curing polyester resins.
On Mar 19, 3:53*pm, cavelamb wrote:
Fred the Red Shirt wrote: On Mar 16, 7:46 pm, I am Tosk wrote: In article , Did you ever say what it is you are trying to make? I'm looking at materials and techniques that would be useful for a homebuilt glider. ... I thought you have a set of Texas Parasol plans, Fred. Light and cheap techniques there. Yes I do and have found no better (where 'better' is defined in terms of strong, light, fast, and not too expensive) way to make a fuselage. I think with composites I can make a lighter wing, considering that a glider wing will be longer, thinner and have a shorter chord than the TP wing. -- FF |
#13
posted to rec.boats.building
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Questions on UV curing polyester resins.
Fred the Red Shirt wrote:
On Mar 19, 3:53 pm, cavelamb wrote: Fred the Red Shirt wrote: On Mar 16, 7:46 pm, I am Tosk wrote: In article , Did you ever say what it is you are trying to make? I'm looking at materials and techniques that would be useful for a homebuilt glider. ... I thought you have a set of Texas Parasol plans, Fred. Light and cheap techniques there. Yes I do and have found no better (where 'better' is defined in terms of strong, light, fast, and not too expensive) way to make a fuselage. I think with composites I can make a lighter wing, considering that a glider wing will be longer, thinner and have a shorter chord than the TP wing. -- FF The traditional primaries were quite heavy. Think aluminum angle primary glider type fuselage and take the wing and tail from the Texas Parasol. The whole mess wouldn't weight 100 pounds. -- Richard Lamb http://www.home.earthlink.net/~cavelamb/ |
#14
posted to rec.boats.building,rec.aviation.homebuilt
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Questions on UV curing polyester resins.
No longer relevant to boat building so I've crossposted and set follow- ups. Thanks, r.b.b. guys! On Mar 19, 8:55*pm, cavelamb wrote: Fred the Red Shirt wrote: On Mar 19, 3:53 pm, cavelamb wrote: Fred the Red Shirt wrote: I'm looking at materials and techniques that would be useful for a homebuilt glider. ... I thought you have a set of Texas Parasol plans, Fred. Light and cheap techniques there. Yes *I do and have found no better (where 'better' is defined in terms of strong, light, fast, and not too expensive) way to make a fuselage. I think with composites I can make a lighter wing, considering that a glider wing will be longer, thinner and have a shorter chord than the TP wing. -- FF The traditional primaries were quite heavy. Think aluminum angle primary glider type fuselage and take the wing and tail from the Texas Parasol. The whole mess wouldn't weight 100 pounds. Cool! It needs to be under 150 to qualify as a FAR 103 UL glider. How much does one TP wing weigh? How much does the whole plane weigh, sans engine? A 12' SkyPup wing with a 52" chord and weighs about 26 pounds, but that has no drag spar or ailerons. The whole Pup weighs 205 lbs. -- FF |
#15
posted to rec.boats.building
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Questions on UV curing polyester resins.
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#16
posted to rec.boats.building,rec.aviation.homebuilt
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Questions on UV curing polyester resins.
No longer talking boats so I've crossposted and set follow-ups
accordingly. On Mar 20, 12:17*pm, I am Tosk wrote: In article , says... On Mar 16, 7:46*pm, I am Tosk wrote: In article , Did you ever say what it is you are trying to make? I'm looking at materials and techniques that would be useful for a homebuilt glider. Sounds like a blast. Are you starting from some plans or are you designing from scratch? I may have missed it before but what materials are you going to use for stringers and fabric? Designing pretty much from scratch. My inspiration is Mike Sandlin's airchairs. But also check out the ULF - 1. As for materials -- that's what I'm exploring now. At preset I favor a dacron fabric covered riveted aluminum frame for the fuselage (Like the Texas Parasol) and fabric covered composite wings like the UL SkyPup, substituting carbon fiber tapes and rod for the spar and rib caps. I suppose if I wind up cobbling something together from diverse sources I should call it the Frankenglider. -- FF |
#17
posted to rec.boats.building
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Questions on UV curing polyester resins.
In article , keillorp135
@chartermi.net says... On Tue, 16 Mar 2010 13:42:41 -0400, Paul Oman wrote: wrote: On Mar 14, 12:31 pm, Paul Oman wrote: wrote: Two questions for people with knowledge or experience with the UV curing polyester resins: 1) Are they (any of them) compatible with polystyrene foam? 2) Once the UV light has initiated the polymerization, will it spread through the layup even into places where the light did not penetrate? I'm thinking, for instance about the underside of carbon fiber cloth. Thanks. -- FF it makes more sense to use thermo set epoxies. Stronger, better bond, probably cheaper. epoxies will not dissolve foam Thermo set meaning that they don't begin to cure until they are heated? I ask because I am looking for a very long working time. If so, do you have a recommendation? Otherwise, can you answer the first question? I was quite aware of the other issues. ---------------------- thermo set means a chemical reaction between parts a and b and these reactions produce heat. This is how epoxies work. You can get slow epoxy curing agents and you can also slow down the reaction by working in cooler temps. paul oman - progressive epoxy polymers inc More importantly, it means crosslinks between molecules, as when parts a and b or their reaction intermediates have more than two reaction That's a bit beyond my area of expertise, but are you saying Epoxy that is mixed more perfectly, has more heat resistance? At least that is what I am getting from your post. Scotty -- For a great time, go here first... http://tinyurl.com/ygqxs5v |
#18
posted to rec.boats.building
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Questions on UV curing polyester resins.
On Sun, 21 Mar 2010 12:10:58 -0400,
wrote: In article , keillorp135 says... On Tue, 16 Mar 2010 13:42:41 -0400, Paul Oman wrote: wrote: On Mar 14, 12:31 pm, Paul Oman wrote: wrote: Two questions for people with knowledge or experience with the UV curing polyester resins: 1) Are they (any of them) compatible with polystyrene foam? 2) Once the UV light has initiated the polymerization, will it spread through the layup even into places where the light did not penetrate? I'm thinking, for instance about the underside of carbon fiber cloth. Thanks. -- FF it makes more sense to use thermo set epoxies. Stronger, better bond, probably cheaper. epoxies will not dissolve foam Thermo set meaning that they don't begin to cure until they are heated? I ask because I am looking for a very long working time. If so, do you have a recommendation? Otherwise, can you answer the first question? I was quite aware of the other issues. ---------------------- thermo set means a chemical reaction between parts a and b and these reactions produce heat. This is how epoxies work. You can get slow epoxy curing agents and you can also slow down the reaction by working in cooler temps. paul oman - progressive epoxy polymers inc More importantly, it means crosslinks between molecules, as when parts a and b or their reaction intermediates have more than two reaction That's a bit beyond my area of expertise, but are you saying Epoxy that is mixed more perfectly, has more heat resistance? At least that is what I am getting from your post. Scotty I was just saying that "thermoset" refers to a crosslinked resin, which epoxy may or may not result in, depending on the hardener. Actually, epoxy is a reactant, there ain't any left in the finished product. Most epoxies are dgeba (diglycidyl ether of bisphenol A) with various oligomer mixes left in. Commonly reacted with various high functional amines to make thermosets. I also reacted epoxies with difunctional amines and various difunctional organic acids to make a bunch of different thermoplastics. Heat resistance is partially related to crosslink density (affects Tg) but more related to the backbone molecule. Bisphenol A based resins generally had a Tg around 100 C. Novolac and resorcinol based resins, etc. could be higher. All of it gives up under enough heat to destroy the chemical bonds in the backbone. That's why I used fluidized bed burnouts to clean dies and stuff. Nothing I made would stand 900 C. None of this is important to boat building. The very high temp resins are way too expensive, and were developed primarily for use in aerospace. Garden variety epoxy has plenty of temperature capability for boats. Getting the mix right does directly affect crosslink density, and is important in developing the correct properties of the resulting resin matrix. |
#19
posted to rec.boats.building
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Questions on UV curing polyester resins.
In article , keillorp135
@chartermi.net says... On Sun, 21 Mar 2010 12:10:58 -0400, wrote: In article , keillorp135 says... On Tue, 16 Mar 2010 13:42:41 -0400, Paul Oman wrote: wrote: On Mar 14, 12:31 pm, Paul Oman wrote: wrote: Two questions for people with knowledge or experience with the UV curing polyester resins: 1) Are they (any of them) compatible with polystyrene foam? 2) Once the UV light has initiated the polymerization, will it spread through the layup even into places where the light did not penetrate? I'm thinking, for instance about the underside of carbon fiber cloth. Thanks. -- FF it makes more sense to use thermo set epoxies. Stronger, better bond, probably cheaper. epoxies will not dissolve foam Thermo set meaning that they don't begin to cure until they are heated? I ask because I am looking for a very long working time. If so, do you have a recommendation? Otherwise, can you answer the first question? I was quite aware of the other issues. ---------------------- thermo set means a chemical reaction between parts a and b and these reactions produce heat. This is how epoxies work. You can get slow epoxy curing agents and you can also slow down the reaction by working I think I get it. In simple terms can I assume parts or molecules of resin that are not activated by the correct molecules of activator, will just stay resin and never really "harden" (for lack of a better term)? -- For a great time, go here first... http://tinyurl.com/ygqxs5v |
#20
posted to rec.boats.building
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Questions on UV curing polyester resins.
On Sun, 21 Mar 2010 17:16:00 -0400, I am Tosk
wrote: In article , keillorp135 says... On Sun, 21 Mar 2010 12:10:58 -0400, wrote: In article , keillorp135 says... On Tue, 16 Mar 2010 13:42:41 -0400, Paul Oman wrote: wrote: On Mar 14, 12:31 pm, Paul Oman wrote: wrote: Two questions for people with knowledge or experience with the UV curing polyester resins: 1) Are they (any of them) compatible with polystyrene foam? 2) Once the UV light has initiated the polymerization, will it spread through the layup even into places where the light did not penetrate? I'm thinking, for instance about the underside of carbon fiber cloth. Thanks. -- FF it makes more sense to use thermo set epoxies. Stronger, better bond, probably cheaper. epoxies will not dissolve foam Thermo set meaning that they don't begin to cure until they are heated? I ask because I am looking for a very long working time. If so, do you have a recommendation? Otherwise, can you answer the first question? I was quite aware of the other issues. ---------------------- thermo set means a chemical reaction between parts a and b and these reactions produce heat. This is how epoxies work. You can get slow epoxy curing agents and you can also slow down the reaction by working I think I get it. In simple terms can I assume parts or molecules of resin that are not activated by the correct molecules of activator, will just stay resin and never really "harden" (for lack of a better term)? Pretty much. More likely, the molecule would be reacted on one end and not the other. Reaction kinetics will usually favor one end reacting first. The end result is lower crosslink density, unreacted groups, and less than full development of cured properties. Pete Keillor |
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