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Lew is right on every particular.
Yes... but. Lew's Knitted glass - when bought in 'roll' quantites is about a dollar-a-pound more expensive than woven roving. Traditional thinking is that woven fabric is used primarily with fiberglass 'mat' in a polyester layup, one between the other. The basic reason for this is that the woven, i.e. "over, under, repeat" nature of the w.r. causes "hollows" where the 'high' strands cross-over the 'low' strands of glass. The mat (in addition to providing significant bulk, and sucking up a lot of resin) is thought to "tie" the woven layers together, by bridging these 'hollows.' Now, in a large epoxy resin layup one can significantly reduce the cost, while maintaining adequate strength by continuing to use woven- roving. The mat is forsaken in favor of a slurry of milled fibers and a little cab-o-sil mixed to a 'light cream' consistency. That is, layer of w.r. wet out with straight epoxy. Squeege. Trowel in a slurry of epoxy / milled fibers / cab-o-sil, then next layer of w.r. Finish wet-out with straight epoxy. Squeege. Repeat. The milled fiber + cab-o-sil slurry is filling the hollows and providing a tie for the next layer of woven fabric. A 10 lb bag of cab-o-sil is like way cheap, and will last the entire project. A 50 lb bag of milled fibers is similarly inexpensive. And, becuase we've eliminated the mat, resin-to-glass ratio's of 50 / 50 are easily achived. So, in a large project where cost is a concern my belief is that one ought not write-off woven roving as being a suitable material. MW |
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