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#1
posted to rec.boats
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Mercruiser dies suddenly - occassionally - sorry for the length of this
First I must appologize for a lack of info, as I'm doing this 2nd hand
at this point, helping a cousin off on Marthas Vineyard. He repowered a 30 footer single screw with a mercuriser V8 (to be honest not even 100% sure its all a Mercruiser but parts match so I'm going with that). I was going to MV in July and he mentioned he was having carburetor problems. Since it has a Quadrajet (termed by some as Quadrabog), which I am familiar with, I said I'd pick up a rebuild kit on the mainland, help rebuild while I was there, piece of cake. We did just that, of course not all parts matched like the float needle seat and ball, but the old ones were in good shape and reusable as were all the jets and seats. The gaskets matched which was the most important part. Tthe carb was very very full of gunk especially in the fuel bowl. Cleaned that and all the passages, and while doing some googling in the groups found that the bottom plugs give problems too, so resealed those as well. Put it all together put it on, ran like a charm, went out into Vineyard Sound pulled a lobster pot so he could show me the hydraulics returned to port - success. Early (for a vacationer) the next morning he called, and said the boat died. So for the first time I went to see for myself. Of course it wouldn't do it then. So we made arrangements to meet the next morning around 10 so I'd be there for the first firing. Started right up, and I'm thinking he's jinxed, and then right about the time you would be comfortable with pulling out, she died - bam. That was not my idea of carbureter problems. It turns out he has replaced the alternator with a single wire one, and thus a new wire was required there. He replaced the distributor with an electronic Peako (sp) to be honest I've forgotten the name, but it's a common replacement as I recall it. Well we put some meters on ignition, batteries, coil, circuit breaker, but didn't find anything conclusive. We even were able to recreate the problem once more that day and twice the next day, but no joy in trouble shooting it. Had to head back to the mainland but kept googling around and found that the "pruple" wire needed to be up to spec. It wasn't clear to me that this is a resistence wire and I haven't resolved that issue. He said he checked the resistence and it seemed fine to him. The way it quits has to be electrical. None of that gas starvation sound, just wham dead, doesn't even diesel a little. One part that he is loath to touch and I am suspicious of but can't find anything bad about is the circuit breaker on the back of the engine. One would think this would just pop or not. But I have my suspicions that when it's damp in the morning on the Vineyard, so moisture is getting in there and wreaking some kind of havoc once the alternator has charged up the batteries and starts to send more juice back there. Once the moisture burns off, it then works fine. But I can find nothing on this part that would make it worth while to swap out. Nor can I find a wiring diagram to indicate what it is really doing so I can tell him "just go get a 50 amp fuse block and wire around it and see what happens". If I recall correctly, we even had a meter on that when it died once, but it happens so fast, there's a good chance we could have missed a spike especially since we were just looking for the presence of voltage and not looking at the amps comming in. Since that circuit breaker costs about $60 to replace, he's not going to run out and get one on my gut feeling! Any thoughts on this? Note because this is a retrofit, there are none of the typical neutral switches to deal with, nor can I tell there there is anything other than a "normal" feed coming out of the ignition switch (again a mongrel item). By normal I mean it is not a special resistance wire. Thanks for putting up with the long note and for any help you can give. email is goingjag at yahoo dot com - sorry I'm sick of spambots |
#2
posted to rec.boats
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Mercruiser dies suddenly - occassionally - sorry for the length of this
"nospamgoingjag" wrote in message ... First I must appologize for a lack of info, as I'm doing this 2nd hand at this point, helping a cousin off on Marthas Vineyard. He repowered a 30 footer single screw with a mercuriser V8 (to be honest not even 100% sure its all a Mercruiser but parts match so I'm going with that). I was going to MV in July and he mentioned he was having carburetor problems. Since it has a Quadrajet (termed by some as Quadrabog), which I am familiar with, I said I'd pick up a rebuild kit on the mainland, help rebuild while I was there, piece of cake. We did just that, of course not all parts matched like the float needle seat and ball, but the old ones were in good shape and reusable as were all the jets and seats. The gaskets matched which was the most important part. Tthe carb was very very full of gunk especially in the fuel bowl. Cleaned that and all the passages, and while doing some googling in the groups found that the bottom plugs give problems too, so resealed those as well. Put it all together put it on, ran like a charm, went out into Vineyard Sound pulled a lobster pot so he could show me the hydraulics returned to port - success. Early (for a vacationer) the next morning he called, and said the boat died. So for the first time I went to see for myself. Of course it wouldn't do it then. So we made arrangements to meet the next morning around 10 so I'd be there for the first firing. Started right up, and I'm thinking he's jinxed, and then right about the time you would be comfortable with pulling out, she died - bam. That was not my idea of carbureter problems. It turns out he has replaced the alternator with a single wire one, and thus a new wire was required there. He replaced the distributor with an electronic Peako (sp) to be honest I've forgotten the name, but it's a common replacement as I recall it. Well we put some meters on ignition, batteries, coil, circuit breaker, but didn't find anything conclusive. We even were able to recreate the problem once more that day and twice the next day, but no joy in trouble shooting it. Had to head back to the mainland but kept googling around and found that the "pruple" wire needed to be up to spec. It wasn't clear to me that this is a resistence wire and I haven't resolved that issue. He said he checked the resistence and it seemed fine to him. The way it quits has to be electrical. None of that gas starvation sound, just wham dead, doesn't even diesel a little. One part that he is loath to touch and I am suspicious of but can't find anything bad about is the circuit breaker on the back of the engine. One would think this would just pop or not. But I have my suspicions that when it's damp in the morning on the Vineyard, so moisture is getting in there and wreaking some kind of havoc once the alternator has charged up the batteries and starts to send more juice back there. Once the moisture burns off, it then works fine. But I can find nothing on this part that would make it worth while to swap out. Nor can I find a wiring diagram to indicate what it is really doing so I can tell him "just go get a 50 amp fuse block and wire around it and see what happens". If I recall correctly, we even had a meter on that when it died once, but it happens so fast, there's a good chance we could have missed a spike especially since we were just looking for the presence of voltage and not looking at the amps comming in. Since that circuit breaker costs about $60 to replace, he's not going to run out and get one on my gut feeling! Any thoughts on this? Note because this is a retrofit, there are none of the typical neutral switches to deal with, nor can I tell there there is anything other than a "normal" feed coming out of the ignition switch (again a mongrel item). By normal I mean it is not a special resistance wire. Thanks for putting up with the long note and for any help you can give. email is goingjag at yahoo dot com - sorry I'm sick of spambots Moisture under the cap will cause all kinds of havoc after a few minutes running. The moisture atomizes and shorts things out. The coil or tower wire could be failing. The Petronix module could be failing. The resistor wire doesn't matter since there are no points. In fact it should be bypassed. The ignition switch could be going bad. Run a jumper from the battery to the coil to see weather the problem is 12 volts or high voltage. Make sure you have a good water separation filter in the gas line so that the carb doesn't glop up again. This should be a cheap fix, even if you buy all of the parts I mentioned. Jim |
#3
posted to rec.boats
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Mercruiser dies suddenly - occassionally - sorry for the length of this
"Jim" wrote in message nk.net... Moisture under the cap will cause all kinds of havoc after a few minutes running. The moisture atomizes and shorts things out. The coil or tower wire could be failing. The Petronix module could be failing. The resistor wire doesn't matter since there are no points. In fact it should be bypassed. The ignition switch could be going bad. Run a jumper from the battery to the coil to see weather the problem is 12 volts or high voltage. Make sure you have a good water separation filter in the gas line so that the carb doesn't glop up again. This should be a cheap fix, even if you buy all of the parts I mentioned. Jim You just earned yourself a Miller. Good advice. Eisboch |
#4
posted to rec.boats
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Mercruiser dies suddenly - occassionally - sorry for the length of this
"Shortwave Sportfishing" wrote in message ... On Thu, 14 Sep 2006 22:22:19 -0400, "Eisboch" wrote: You just earned yourself a Miller. Miller? As in High Life? I thought you were a Sam Adams guy. I am. Or was. Jim's a Miller guy. Or was. I love the taste of beer .... but it no longer loves me. sigh Eisboch |
#5
posted to rec.boats
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Mercruiser dies suddenly - occassionally - sorry for the length of this
"Eisboch" wrote in message ... "Jim" wrote in message nk.net... Moisture under the cap will cause all kinds of havoc after a few minutes running. The moisture atomizes and shorts things out. The coil or tower wire could be failing. The Petronix module could be failing. The resistor wire doesn't matter since there are no points. In fact it should be bypassed. The ignition switch could be going bad. Run a jumper from the battery to the coil to see weather the problem is 12 volts or high voltage. Make sure you have a good water separation filter in the gas line so that the carb doesn't glop up again. This should be a cheap fix, even if you buy all of the parts I mentioned. Jim You just earned yourself a Miller. Good advice. Eisboch Delivered? |
#6
posted to rec.boats
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Mercruiser dies suddenly - occassionally - sorry for the length of this
"Jim" wrote in message link.net... You just earned yourself a Miller. Good advice. Eisboch Delivered? I'll let you know when the snow starts flying. The Sprinter is ready. Eisboch |
#7
posted to rec.boats
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Mercruiser dies suddenly - occassionally - sorry for the length of this
As far as I know there are no requirements for a resistive wire in the
merc ignition systems. You are right, that perko electronic ignition upgrade is a common one. I think that merc has used purple for the ignition hot wire color for quite a while and that may just be what you are hearing about in your google searches. Normally that 50amp breaker is covering just about everything electrical except the starter so when it dies if the 50amp breaker is the problem you should see loss of power to the gauges and all the rest. That is of course with the caveat that the wiring is still somewhat close to the merc original design. I would not expect the one wire alternator to be a problem as that is not ususual either. The one wire alternators simply have a better electronic regulator that can shutdown the field circuit when not running. I do concur with your theory that it is electrical. I don't think it is moisture in the distributor as has been suggested. That usually results in problems running like missing or backfiring, not sudden and complete engine stopping. You could replace the 50 amp breaker with a fuse holder pretty cheaply but carry a few spare fuses if you do. I think the most common electrical problem on older boats is connection problems from corrosion. That this engine originally had points says it is pretty old. I'm guessing the boat is at least as old too. You could simply run a new hot wire from the ignition switch all the way to the ignition system on the engine to see if the problem disappears. Or even from the battery with a switch inline if he remembers to turn it off when he's not using it. nospamgoingjag wrote: First I must appologize for a lack of info, as I'm doing this 2nd hand at this point, helping a cousin off on Marthas Vineyard. He repowered a 30 footer single screw with a mercuriser V8 (to be honest not even 100% sure its all a Mercruiser but parts match so I'm going with that). I was going to MV in July and he mentioned he was having carburetor problems. Since it has a Quadrajet (termed by some as Quadrabog), which I am familiar with, I said I'd pick up a rebuild kit on the mainland, help rebuild while I was there, piece of cake. We did just that, of course not all parts matched like the float needle seat and ball, but the old ones were in good shape and reusable as were all the jets and seats. The gaskets matched which was the most important part. Tthe carb was very very full of gunk especially in the fuel bowl. Cleaned that and all the passages, and while doing some googling in the groups found that the bottom plugs give problems too, so resealed those as well. Put it all together put it on, ran like a charm, went out into Vineyard Sound pulled a lobster pot so he could show me the hydraulics returned to port - success. Early (for a vacationer) the next morning he called, and said the boat died. So for the first time I went to see for myself. Of course it wouldn't do it then. So we made arrangements to meet the next morning around 10 so I'd be there for the first firing. Started right up, and I'm thinking he's jinxed, and then right about the time you would be comfortable with pulling out, she died - bam. That was not my idea of carbureter problems. It turns out he has replaced the alternator with a single wire one, and thus a new wire was required there. He replaced the distributor with an electronic Peako (sp) to be honest I've forgotten the name, but it's a common replacement as I recall it. Well we put some meters on ignition, batteries, coil, circuit breaker, but didn't find anything conclusive. We even were able to recreate the problem once more that day and twice the next day, but no joy in trouble shooting it. Had to head back to the mainland but kept googling around and found that the "pruple" wire needed to be up to spec. It wasn't clear to me that this is a resistence wire and I haven't resolved that issue. He said he checked the resistence and it seemed fine to him. The way it quits has to be electrical. None of that gas starvation sound, just wham dead, doesn't even diesel a little. One part that he is loath to touch and I am suspicious of but can't find anything bad about is the circuit breaker on the back of the engine. One would think this would just pop or not. But I have my suspicions that when it's damp in the morning on the Vineyard, so moisture is getting in there and wreaking some kind of havoc once the alternator has charged up the batteries and starts to send more juice back there. Once the moisture burns off, it then works fine. But I can find nothing on this part that would make it worth while to swap out. Nor can I find a wiring diagram to indicate what it is really doing so I can tell him "just go get a 50 amp fuse block and wire around it and see what happens". If I recall correctly, we even had a meter on that when it died once, but it happens so fast, there's a good chance we could have missed a spike especially since we were just looking for the presence of voltage and not looking at the amps comming in. Since that circuit breaker costs about $60 to replace, he's not going to run out and get one on my gut feeling! Any thoughts on this? Note because this is a retrofit, there are none of the typical neutral switches to deal with, nor can I tell there there is anything other than a "normal" feed coming out of the ignition switch (again a mongrel item). By normal I mean it is not a special resistance wire. Thanks for putting up with the long note and for any help you can give. email is goingjag at yahoo dot com - sorry I'm sick of spambots |
#8
posted to rec.boats
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Mercruiser dies suddenly - occassionally - sorry for the length of this
Thanks all for the replies. It's kind of hard working with him
remote. The reason I had mentioned the single wire alternator and the circuit breaker is it "seemed" to shut down about the time you would think the batteries have recharged from a start, and therefore the internal voltage regular would be cutting out. So I was thinking there might be some correlation there, especially if the circuit breaker is expecting something different in the way of a voltage/amperage drop, and maybe moisture adds to the resistance, then once it burns off the moisture the circuit breaker is more willing to "tolerate" the smaller differential because the batteries are already topped up from the previous start. I guess I'll see if he'll run a hot wire from a separate switch to the ignition since that would be an easy thing to do, and he has a pretty good shutdown routine that he follows because burning a dock down in Menemsha would be an expensive proposition! Thanks again for the ideas. |
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