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Mercruiser dies suddenly - occassionally - sorry for the length of this
First I must appologize for a lack of info, as I'm doing this 2nd hand
at this point, helping a cousin off on Marthas Vineyard. He repowered a 30 footer single screw with a mercuriser V8 (to be honest not even 100% sure its all a Mercruiser but parts match so I'm going with that). I was going to MV in July and he mentioned he was having carburetor problems. Since it has a Quadrajet (termed by some as Quadrabog), which I am familiar with, I said I'd pick up a rebuild kit on the mainland, help rebuild while I was there, piece of cake. We did just that, of course not all parts matched like the float needle seat and ball, but the old ones were in good shape and reusable as were all the jets and seats. The gaskets matched which was the most important part. Tthe carb was very very full of gunk especially in the fuel bowl. Cleaned that and all the passages, and while doing some googling in the groups found that the bottom plugs give problems too, so resealed those as well. Put it all together put it on, ran like a charm, went out into Vineyard Sound pulled a lobster pot so he could show me the hydraulics returned to port - success. Early (for a vacationer) the next morning he called, and said the boat died. So for the first time I went to see for myself. Of course it wouldn't do it then. So we made arrangements to meet the next morning around 10 so I'd be there for the first firing. Started right up, and I'm thinking he's jinxed, and then right about the time you would be comfortable with pulling out, she died - bam. That was not my idea of carbureter problems. It turns out he has replaced the alternator with a single wire one, and thus a new wire was required there. He replaced the distributor with an electronic Peako (sp) to be honest I've forgotten the name, but it's a common replacement as I recall it. Well we put some meters on ignition, batteries, coil, circuit breaker, but didn't find anything conclusive. We even were able to recreate the problem once more that day and twice the next day, but no joy in trouble shooting it. Had to head back to the mainland but kept googling around and found that the "pruple" wire needed to be up to spec. It wasn't clear to me that this is a resistence wire and I haven't resolved that issue. He said he checked the resistence and it seemed fine to him. The way it quits has to be electrical. None of that gas starvation sound, just wham dead, doesn't even diesel a little. One part that he is loath to touch and I am suspicious of but can't find anything bad about is the circuit breaker on the back of the engine. One would think this would just pop or not. But I have my suspicions that when it's damp in the morning on the Vineyard, so moisture is getting in there and wreaking some kind of havoc once the alternator has charged up the batteries and starts to send more juice back there. Once the moisture burns off, it then works fine. But I can find nothing on this part that would make it worth while to swap out. Nor can I find a wiring diagram to indicate what it is really doing so I can tell him "just go get a 50 amp fuse block and wire around it and see what happens". If I recall correctly, we even had a meter on that when it died once, but it happens so fast, there's a good chance we could have missed a spike especially since we were just looking for the presence of voltage and not looking at the amps comming in. Since that circuit breaker costs about $60 to replace, he's not going to run out and get one on my gut feeling! Any thoughts on this? Note because this is a retrofit, there are none of the typical neutral switches to deal with, nor can I tell there there is anything other than a "normal" feed coming out of the ignition switch (again a mongrel item). By normal I mean it is not a special resistance wire. Thanks for putting up with the long note and for any help you can give. email is goingjag at yahoo dot com - sorry I'm sick of spambots |
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