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From the old CME manual we Auxiliary Vessel Examiners used, prior to the advent
of Vessel Safety Checks, here is the applicable text on galley systems. a. CME Requirements. There is no federal regulation concerning galley equipment on recreational boats. b. Liquefied Petroleum Gas (LPG) Systems. LPG includes any product predominantly composed of propane, propylene, butanes, or butylenes. Although LPG is two phased (liquid/vapor), under normal atmospheric pressure it is in the gaseous state. Under a pressure of about 240 psi, it liquefies. Upon its release from pressure it then vaporizes again. It is heavier than air and will fall and settle if released. It is also known as "bottled gas" and contains a distinctive odorant that will indicate a leak is occurring. c. Compressed Natural Gas (CNG) Systems. Compressed natural gas (CNG) is natural gas that is normally supplied as a fuel by a gas utility. It is stored in a portable cylinder which may reach a pressure of 2250 psi. CNG is lighter than air and will generally rise and diffuse into the open air unless trapped by pockets or partial enclosures in the cabin structure of the vessel where there is no forced ventilation. In such cases a 4% to 5% gas-to-air ratio by volume will constitute an explosive mixture. To alleviate the potential for an explosive mixture, some means of overhead ventilation must be provided. The gas itself must contain a distinctive odorant that will indicate a leak is occurring. d. LPG/CNG Equipment Requirements. (1) The LPG gas cylinder (including any empty or reserve cylinders) and regulating equipment must not be installed in closed compartments, or compartments that can be easily closed. They must be located so that escaping vapor cannot reach enclosed spaces. It must be substantially secured and readily accessible. The cylinder must be equipped with a manual shut-off valve with a hand wheel attached so it can be closed without the use of a separate wrench (a dual cylinder system shall be provided with a two way positive shut-off valve at the cylinder manifold). To be readily accessible the cylinder must be located so that the hand wheel can be conveniently and quickly operated. If the cylinders are enclosed in a storage locker, the determination of "readily accessible" will be made with the compartment open. (2) LPG cylinders may be stowed in a protective enclosure topside. If such an enclosure is used it must be so constructed to provide convenient and quick access to the shut-off valve. Permanent ventilation openings shall be located in the bottom of the enclosure. (3) Boat construction or design preventing the above, the cylinder, regulating equipment, and safety equipment shall be mounted in a locker or housing that is vapor-tight to the hull interior and located above the waterline in an open cockpit. The locker or housing must be constructed of or lined with corrosion-resistant material and shall open only from the top by means of a cover seated on a gasket and tightly latched but capable of being conveniently and quickly opened for operation of container valves and for testing the system for leakage. It shall also be vented by a pipe of at least 1/2 inch internal diameter, led outboard. The vent opening shall be at the bottom of and terminate at a point lower than the locker or housing bottom, but be above the waterline. (4) The LPG system must be equipped with a regulator to reduce the gas from the cylinder pressure down to the operating or line pressure. It must be substantially secured outside the enclosed spaces of the vessel and it must be readily accessible. The regulator shall be located in such a position that, in the event of component failure, it will discharge into the open atmosphere. The point of discharge shall be at least two feet from any opening to the cabin, the hull interior, or from an engine exhaust. LPG Storage Tank and Regulating Device (5) CNG gas cylinders (including any empty or reserve cylinders) and regulating equipment shall be located in a well ventilated area. The area shall provide protection from water or mechanical damage. The cylinders and regulating equipment shall be readily accessible and secured (in vertical or horizontal position). The CNG cylinders shall not be installed in compartments containing an internal combustion engine. CNG cylinder storage compartments shall not have openings which communicate with the engine space above the level of the pressure regulator. The cylinder location shall be readily accessible such that the cylinder valve hand wheel can be conveniently and quickly operated. A pressure gauge is required on the high side of the system and the dial must be fully visible. Compartments and lockers in which CNG cylinders are stored shall have a ventilation opening located above the cylinders. There must be two regulators to reduce gas pressure to operating line pressure. The pressure regulators must each have a safety relief vent tube installed which will direct escaping gas overboard above the water line. The vent hole shall be protected against entry of water or other foreign material. CNG Cylinder and Regulator **NOTE** A pressure gauge is recommended but NOT required. (6) LPG and CNG systems on vessels carrying passengers for hire must have a remote shut off valve if the supply line enters an enclosed space. A valve must be installed that can be operated from a position adjacent to the appliance. The valve must be located between the fuel tank and the point where the fuel supply line enters the enclosed portion of the vessel. A power operated valve installed to meet this requirement must be of a type that will fail closed. (7) LPG and CNG systems on vessels carrying passengers for hire must have a pressure gauge on the high pressure side of the supply line. (8) Each CNG regulator assembly must also be fitted with a pressure gauge. The gauge serves to show the amount of fuel remaining in the cylinder and it provides an easy way to test the system for leaks. The gauge must be located so that it is easily readable. (9) The owner/operator can be advised of the proper procedures for performing a leak test as follows: (a) Close all appliance valves. (b) Open cylinder valve to pressurize system. (c) Close cylinder valve and read pressure gauge. (d) Read pressure gauge again in 15 minutes. If there is no pressure loss it is assumed there are no leaks. (10) The entire system must be free from leaks. (11) Advise the owner/operator to test the entire system at least monthly using the above procedure. Suspected leaking areas can be traced with a soapy water solution. * * * * * * * DO NOT FLAME TEST FOR LEAKS!! (12) All lines must be routed so that they are protected against physical damage. Wherever lines pass through decks or bulkheads, they must be protected by close fitting ferrules made of non-abrasive material. The fuel supply line system and its components shall be designed to be specifically for LPG/CNG and to withstand stress and exposure to the marine environment. (a) LPG fuel supply lines must be one continuous length of either copper tubing or UL labeled hose. They are not the same as tubing for CNG. (b) CNG fuel supply lines must be one continuous length and marked or otherwise identified to indicate suitability for CNG. (c) CNG has a corrosive effect on copper. Copper and copper alloy materials are prohibited within any CNG system NOTE* * Internally tinned copper tubing is approved for use with CNG and is used regularly. This tubing looks like copper from the outside. It must be marked as suitable for CNG. (13) All appliances must be positioned and shielded so that no flammable material is in close proximity or could be ignited by the appliance. (14) The compartment in which a gas appliance is located must be adequately ventilated. The Vessel Examiner will determine that the compartment can be ventilated by open hatches, ports, or air flow created by the craft's ventilation system. (15) If the LPG/CNG installation has more than one appliance, assure that separate fuel supply piping is routed from the cylinder to the appliance. Any "TEE" fittings installed for fueling more than one appliance must be installed at the cylinder, down stream of the regulator, not behind the appliances or in the bilges. Fittings of dissimilar metal to the fuel tubing must not be exposed to water or electrolysis will result. (16) LPG/CNG stoves may be fitted in gimbals to assure that the appliance remains upright when the vessel rolls. A length of UL labeled flexible hose, suitable for the fuel in use, shall be installed at the end of the fuel supply line on these gimbal mounted appliances. LPG/CNG labeled hose is required by the National Fire Protection Association and American Boat and Yacht Council standards for LPG/CNG installations.) (17) These guidelines apply to LPG and CNG systems on recreational boats only; as there are NO federal regulations concerning galley equipment on recreational boats. (18) Refer to paragraphs O.2.d.(6) and (7) for special shut off valve requirements for vessels carrying passengers for hire. (19) Caddy Pack stoves using detachable 8-ounce butane canisters of fuel will be acceptable IF the stove is permanently attached to the counter or gimbled shelf in the galley. The use of suction cups on the legs is not acceptable as the suction may release and allow the stove to move. The fuel canister must be detached from the stove when it is not in use. Extra canisters of fuel must be stored in such a manner that they do not roll around in heavy seas. Fuel canisters larger than 8-ounces are not acceptable for this type stove. |