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[email protected] September 18th 09 03:20 AM

a Big Pump
 
On Thu, 17 Sep 2009 21:00:32 -0500, wrote:

On Thu, 17 Sep 2009 18:49:49 -0700 (PDT), Jack
wrote:

On Sep 17, 9:35*pm, wrote:
On Thu, 17 Sep 2009 18:06:42 -0700 (PDT), Jack
wrote:





On Sep 17, 8:47*pm, wrote:
On Thu, 17 Sep 2009 15:53:11 -0700 (PDT), Katie Ohara

wrote:
On Sep 17, 6:30*pm, Tim wrote:
On Sep 17, 4:32*pm, Jack wrote:

On Sep 17, 3:24*pm, wrote:

On Thu, 17 Sep 2009 12:02:45 -0700 (PDT), Frogwatch

wrote:
On Sep 17, 2:24*pm, wrote:
On Thu, 17 Sep 2009 09:33:19 -0700 (PDT), Frogwatch

wrote:
Bought a 3700 gph Rule pump for the Tolman just in case I take a lot
of water. *My normal bilge pump is a 750 gph one. *I intend to find
some smooth bore hose for it and some oversized wire to power it.
Downside is, it was expensive and I will probably never use it. *Might
even get a dedicated battery for it.

You should only have to match the wire guage of the leads on your pump
for your wiring.

--
Posted via NewsDemon.com - Premium Uncensored Newsgroup Service
* * * * * * *-------http://www.NewsDemon.com------
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I will probably go up one wire guage due to the long run from the
battery that will be on the floor of the bow. My reason for getting
this pump is reading David Pascoes advice on the topic.

You can go up a gauge; but, there's really no reason to do so. *The
leads will be rated for the load. *What you'll generally run into on
considerable wire lengths is a nominal increase in resistance. *Are
your leads 16awg? *14 awg would work. *Where persons can get into
trouble is going with smaller awg sizes.

Your absolutely correct that going to a smaller wire size is what gets
most people into trouble. *However, I wouldn't go with anything
smaller than 12ga, and 10ga would be better.

That pump is ratted at 15.5 amps @ 12vdc, and 20 amps @ 13.6vdc.
Basing on a 25 foot *run or wire, and depending on how you come at it,
the wire resistance of the smaller 14-16ga wire could have you
dropping 3 - 4 volts down the wire. *The pump will not work nearly as
well when it's only getting 9 - 10 *volts.

At least with the 12 or 10ga wire, you're reducing the copper loss
down to 1 - 2 volts, and the pump will thank you.

Take a look athttp://www.powerstream.com/Wire_Size.htm*At the bottom
of the page is a calculator that will let you plug in the voltage,
current, length and wire size, and will tell you the copper loss and
end voltage.

Good luck!- Hide quoted text -

- Show quoted text -

I vote 10g.

When I built the Tolman, I found 00 gage fully tinned battery cable
for $3.00/ft on ebay and I used about 36' total (18' of black and 18'
of red).

Fully tinned or aluminum? *Quite often persons will mistake tinned
copper for aluminum and aluminum for tinned copper. *Generally welding
cable will have a straight copper construction. *Too, the higher MCM,
i.e. 2/0, building wires like THHN will often be of an aluminum
construction. *These are typical constructions though. *There are
non-standard constructions out there. *

True, but THHN is not spec'd to be used in a low-voltage boat wiring
project. *My undestanding is that it, by definition, is a copper wire
that is rated for residential and commercial building, to be installed
in conduit or raceways. *There certainly is aluminum equivalent out
there and lots of people use it to reduce cost, but it's not supposed
to be designated THHN. *Also is pretty inflexible.

The THHN designation essentially describes the insulation type, and
you are right in stating the general applications where the wire using
this type of construction is generally used. *THHN wire can be
manufactured with either copper or an aluminum alloy. *Quite often the
larger gauge constructions will use aluminum to reduce the cost of the
product. *But, I've had more than one occasion where persons have
confused aluminum with tinned copper and vice versa, not that this is
true if Frogger's case.


Maybe things have changed, but the following explains my understanding
of the THHN designation:

1. SCOPE
1.1 This specification describes single conductor Rome THWN or THHN, a
general purpose building wire insulated
with polyvinyl chloride (PVC) and covered with a tough protective
sheath of nylon intended for lighting and power
circuits at 600 Volts or less, in residential, commercial and
industrial buildings. The wire may be operated at 90oC
maximum continuous temperature in dry locations and 75oC in wet
locations and is listed by Underwriters Laboratories
for use in accordance with Article 310 of the National Electrical
Code. The wire shall also be C(UL) listed as
Types T90 Nylon or TWN75, FT1 indicating suitability for use in
accordance with the Canadian Code.

2. APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the
extent specified herein:
2.1.1 Underwriters Laboratories Standard 83 for Thermoplastic
Insulated Wires.
2.1.2 Underwriters Laboratories Standard 1063 for Machine-Tool Wires
and Cables (Stranded items only).
2.1.3 Underwriters Laboratories Standard 758 for 105oC Appliance
Wiring Materials (Stranded items only).
2.1.4 CSA Standard C22.2 No. 75 and Electrical Bulletin No. 1451 for
Type T90 Nylon or TWN75.

3. CONDUCTORS
3.1 Conductors shall be solid, Class B or Class C stranded, annealed
uncoated copper per UL Standards 83 or 1063.

At least in the past aluminum was not allowed, but as I said, things
may have changed in the latest UL standards. My job does not require
me to stay completely current.


What do you do, Jack, if you don't mind my asking? It looks as though
you might be an electrical engineer.

I owned a wire harness manufacturing concern for over a decade; but,
my memory's not nearly as good as it used to be. And, I had scores of
reference materials back then that I could use to look this stuff up.
I still have my SAE references (at home). That doesn't do any good
here at the office, though. And I have a copy of the NEC 2004
(approximate year) on disk somewhere.

On a quick search I found this link;

http://www.prolinesafety.com/store/i...=55&ItemId=46&

and it may be that the aluminum construction is the THWN. When I
wrote my note I was concerned with not confusing the TFFN with the
THHN.


Actually, I still have it on my external drive, Jack. I didn't think
I would find it. And it's been longer than I had thought. Its the
NEC2002:

"310.14 Aluminum Conductor Material. Solid aluminum
conductors 8, 10, and 12 AWG shall be made of an AA-
8000 series electrical grade aluminum alloy conductor material.
Stranded aluminum conductors 8 AWG through 1000
kcmil marked as Type RHH, RHW, XHHW, THW, THHW,
THWN, THHN, service-entrance Type SE Style U and SE
Style R shall be made of an AA-8000 series electrical grade
aluminum alloy conductor material."


--
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Jack[_3_] September 18th 09 03:26 AM

a Big Pump
 
On Sep 17, 10:20*pm, wrote:
On Thu, 17 Sep 2009 21:00:32 -0500, wrote:
On Thu, 17 Sep 2009 18:49:49 -0700 (PDT), Jack
wrote:


On Sep 17, 9:35*pm, wrote:
On Thu, 17 Sep 2009 18:06:42 -0700 (PDT), Jack
wrote:


On Sep 17, 8:47*pm, wrote:
On Thu, 17 Sep 2009 15:53:11 -0700 (PDT), Katie Ohara


wrote:
On Sep 17, 6:30*pm, Tim wrote:
On Sep 17, 4:32*pm, Jack wrote:


On Sep 17, 3:24*pm, wrote:


On Thu, 17 Sep 2009 12:02:45 -0700 (PDT), Frogwatch


wrote:
On Sep 17, 2:24*pm, wrote:
On Thu, 17 Sep 2009 09:33:19 -0700 (PDT), Frogwatch


wrote:
Bought a 3700 gph Rule pump for the Tolman just in case I take a lot
of water. *My normal bilge pump is a 750 gph one. *I intend to find
some smooth bore hose for it and some oversized wire to power it.
Downside is, it was expensive and I will probably never use it. *Might
even get a dedicated battery for it.


You should only have to match the wire guage of the leads on your pump
for your wiring.


--
Posted via NewsDemon.com - Premium Uncensored Newsgroup Service
* * * * * * *-------http://www.NewsDemon.com------
Unlimited Access, Anonymous Accounts, Uncensored Broadband Access


I will probably go up one wire guage due to the long run from the
battery that will be on the floor of the bow. My reason for getting
this pump is reading David Pascoes advice on the topic.


You can go up a gauge; but, there's really no reason to do so. *The
leads will be rated for the load. *What you'll generally run into on
considerable wire lengths is a nominal increase in resistance. *Are
your leads 16awg? *14 awg would work. *Where persons can get into
trouble is going with smaller awg sizes.


Your absolutely correct that going to a smaller wire size is what gets
most people into trouble. *However, I wouldn't go with anything
smaller than 12ga, and 10ga would be better.


That pump is ratted at 15.5 amps @ 12vdc, and 20 amps @ 13.6vdc.
Basing on a 25 foot *run or wire, and depending on how you come at it,
the wire resistance of the smaller 14-16ga wire could have you
dropping 3 - 4 volts down the wire. *The pump will not work nearly as
well when it's only getting 9 - 10 *volts.


At least with the 12 or 10ga wire, you're reducing the copper loss
down to 1 - 2 volts, and the pump will thank you.


Take a look athttp://www.powerstream.com/Wire_Size.htm*At the bottom
of the page is a calculator that will let you plug in the voltage,
current, length and wire size, and will tell you the copper loss and
end voltage.


Good luck!- Hide quoted text -


- Show quoted text -


I vote 10g.


When I built the Tolman, I found 00 gage fully tinned battery cable
for $3.00/ft on ebay and I used about 36' total (18' of black and 18'
of red).


Fully tinned or aluminum? *Quite often persons will mistake tinned
copper for aluminum and aluminum for tinned copper. *Generally welding
cable will have a straight copper construction. *Too, the higher MCM,
i.e. 2/0, building wires like THHN will often be of an aluminum
construction. *These are typical constructions though. *There are
non-standard constructions out there. *


True, but THHN is not spec'd to be used in a low-voltage boat wiring
project. *My undestanding is that it, by definition, is a copper wire
that is rated for residential and commercial building, to be installed
in conduit or raceways. *There certainly is aluminum equivalent out
there and lots of people use it to reduce cost, but it's not supposed
to be designated THHN. *Also is pretty inflexible.


The THHN designation essentially describes the insulation type, and
you are right in stating the general applications where the wire using
this type of construction is generally used. *THHN wire can be
manufactured with either copper or an aluminum alloy. *Quite often the
larger gauge constructions will use aluminum to reduce the cost of the
product. *But, I've had more than one occasion where persons have
confused aluminum with tinned copper and vice versa, not that this is
true if Frogger's case.


Maybe things have changed, but the following explains my understanding
of the THHN designation:


1. SCOPE
1.1 This specification describes single conductor Rome THWN or THHN, a
general purpose building wire insulated
with polyvinyl chloride (PVC) and covered with a tough protective
sheath of nylon intended for lighting and power
circuits at 600 Volts or less, in residential, commercial and
industrial buildings. The wire may be operated at 90oC
maximum continuous temperature in dry locations and 75oC in wet
locations and is listed by Underwriters Laboratories
for use in accordance with Article 310 of the National Electrical
Code. The wire shall also be C(UL) listed as
Types T90 Nylon or TWN75, FT1 indicating suitability for use in
accordance with the Canadian Code.


2. APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the
extent specified herein:
2.1.1 Underwriters Laboratories Standard 83 for Thermoplastic
Insulated Wires.
2.1.2 Underwriters Laboratories Standard 1063 for Machine-Tool Wires
and Cables (Stranded items only).
2.1.3 Underwriters Laboratories Standard 758 for 105oC Appliance
Wiring Materials (Stranded items only).
2.1.4 CSA Standard C22.2 No. 75 and Electrical Bulletin No. 1451 for
Type T90 Nylon or TWN75.


3. CONDUCTORS
3.1 Conductors shall be solid, Class B or Class C stranded, annealed
uncoated copper per UL Standards 83 or 1063.


At least in the past aluminum was not allowed, but as I said, things
may have changed in the latest UL standards. *My job does not require
me to stay completely current.


What do you do, Jack, if you don't mind my asking? *It looks as though
you might be an electrical engineer.


I owned a wire harness manufacturing concern for over a decade; but,
my memory's not nearly as good as it used to be. *And, I had scores of
reference materials back then that I could use to look this stuff up.
I still have my SAE references (at home). *That doesn't do any good
here at the office, though. *And I have a copy of the NEC 2004
(approximate year) on disk somewhere.


On a quick search I found this link;


http://www.prolinesafety.com/store/i...=55&ItemId=46&


and it may be that the aluminum construction is the THWN. *When I
wrote my note I was concerned with not confusing the TFFN with the
THHN. *


Actually, I still have it on my external drive, Jack. *I didn't think
I would find it. *And it's been longer than I had thought. *Its the
NEC2002:

"310.14 Aluminum Conductor Material. Solid aluminum
conductors 8, 10, and 12 AWG shall be made of an AA-
8000 series electrical grade aluminum alloy conductor material.
Stranded aluminum conductors 8 AWG through 1000
kcmil marked as Type RHH, RHW, XHHW, THW, THHW,
THWN, THHN, service-entrance Type SE Style U and SE
Style R shall be made of an AA-8000 series electrical grade
aluminum alloy conductor material."


Ah, very good. Like I said, I don't have to keep up with this stuff
in my job duties. Yep, I'm a EE, but at a communications equipment
manufacturer, product owner role at this point. I refer to the NEC
when I *have* to. :-)

Jack[_3_] September 18th 09 03:28 AM

a Big Pump
 
On Sep 17, 10:09*pm, Tim wrote:
On Sep 17, 8:43*pm, wrote:





On Thu, 17 Sep 2009 18:16:53 -0700 (PDT), Tim
wrote:


On Sep 17, 8:06*pm, Jack wrote:
On Sep 17, 8:47*pm, wrote:


On Thu, 17 Sep 2009 15:53:11 -0700 (PDT), Katie Ohara


wrote:
On Sep 17, 6:30*pm, Tim wrote:
On Sep 17, 4:32*pm, Jack wrote:


On Sep 17, 3:24*pm, wrote:


On Thu, 17 Sep 2009 12:02:45 -0700 (PDT), Frogwatch


wrote:
On Sep 17, 2:24*pm, wrote:
On Thu, 17 Sep 2009 09:33:19 -0700 (PDT), Frogwatch


wrote:
Bought a 3700 gph Rule pump for the Tolman just in case I take a lot
of water. *My normal bilge pump is a 750 gph one. *I intend to find
some smooth bore hose for it and some oversized wire to power it.
Downside is, it was expensive and I will probably never use it. *Might
even get a dedicated battery for it.


You should only have to match the wire guage of the leads on your pump
for your wiring.


--
Posted via NewsDemon.com - Premium Uncensored Newsgroup Service
* * * * * * *-------http://www.NewsDemon.com------
Unlimited Access, Anonymous Accounts, Uncensored Broadband Access


I will probably go up one wire guage due to the long run from the
battery that will be on the floor of the bow. My reason for getting
this pump is reading David Pascoes advice on the topic.


You can go up a gauge; but, there's really no reason to do so. *The
leads will be rated for the load. *What you'll generally run into on
considerable wire lengths is a nominal increase in resistance. *Are
your leads 16awg? *14 awg would work. *Where persons can get into
trouble is going with smaller awg sizes.


Your absolutely correct that going to a smaller wire size is what gets
most people into trouble. *However, I wouldn't go with anything
smaller than 12ga, and 10ga would be better.


That pump is ratted at 15.5 amps @ 12vdc, and 20 amps @ 13.6vdc.
Basing on a 25 foot *run or wire, and depending on how you come at it,
the wire resistance of the smaller 14-16ga wire could have you
dropping 3 - 4 volts down the wire. *The pump will not work nearly as
well when it's only getting 9 - 10 *volts.


At least with the 12 or 10ga wire, you're reducing the copper loss
down to 1 - 2 volts, and the pump will thank you.


Take a look athttp://www.powerstream.com/Wire_Size.htm*At the bottom
of the page is a calculator that will let you plug in the voltage,
current, length and wire size, and will tell you the copper loss and
end voltage.


Good luck!- Hide quoted text -


- Show quoted text -


I vote 10g.


When I built the Tolman, I found 00 gage fully tinned battery cable
for $3.00/ft on ebay and I used about 36' total (18' of black and 18'
of red).


Fully tinned or aluminum? *Quite often persons will mistake tinned
copper for aluminum and aluminum for tinned copper. *Generally welding
cable will have a straight copper construction. *Too, the higher MCM,
i.e. 2/0, building wires like THHN will often be of an aluminum
construction. *These are typical constructions though. *There are
non-standard constructions out there. *


True, but THHN is not spec'd to be used in a low-voltage boat wiring
project. *My undestanding is that it, by definition, is a copper wire
that is rated for residential and commercial building, to be installed
in conduit or raceways. *There certainly is aluminum equivalent out
there and lots of people use it to reduce cost, but it's not supposed
to be designated THHN. *Also is pretty inflexible.- Hide quoted text -


- Show quoted text -


Yes, those are the same people who like to burn up folks in cheap
mobile home fires.


Seen it before.


I think that has been regulated since the late '70's and early 80's.
Another fire hazard is the splicing of aluminum and copper. *If I
remember correctly, if there's no alternative, there's a compound that
should be applied and a certain splicing procedure that needs to be
followed to reduce the risk. *Still it's not the best practice. *It's
been too long since I've researched it.


--
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* * * * * * *-------http://www.NewsDemon.com------
Unlimited Access, Anonymous Accounts, Uncensored Broadband Access


Could be, I've heard of the type of splice, but in about any
situation, even low-load, I can't stand the idea of using aluminum
wiring.

*ugh!*-


It definitely got a bad rap in past years, but used correctly, AL
isn't a problem. I used it to sub-feed my shop with a 100 amp
service. With anti-corrosive paste and the proper torquing of the
lugs, it's not an issue.


[email protected] September 18th 09 03:39 AM

a Big Pump
 
On Thu, 17 Sep 2009 19:26:21 -0700 (PDT), Jack
wrote:

On Sep 17, 10:20*pm, wrote:
On Thu, 17 Sep 2009 21:00:32 -0500, wrote:
On Thu, 17 Sep 2009 18:49:49 -0700 (PDT), Jack
wrote:


On Sep 17, 9:35*pm, wrote:
On Thu, 17 Sep 2009 18:06:42 -0700 (PDT), Jack
wrote:


On Sep 17, 8:47*pm, wrote:
On Thu, 17 Sep 2009 15:53:11 -0700 (PDT), Katie Ohara


wrote:
On Sep 17, 6:30*pm, Tim wrote:
On Sep 17, 4:32*pm, Jack wrote:


On Sep 17, 3:24*pm, wrote:


On Thu, 17 Sep 2009 12:02:45 -0700 (PDT), Frogwatch


wrote:
On Sep 17, 2:24*pm, wrote:
On Thu, 17 Sep 2009 09:33:19 -0700 (PDT), Frogwatch


wrote:
Bought a 3700 gph Rule pump for the Tolman just in case I take a lot
of water. *My normal bilge pump is a 750 gph one. *I intend to find
some smooth bore hose for it and some oversized wire to power it.
Downside is, it was expensive and I will probably never use it. *Might
even get a dedicated battery for it.


You should only have to match the wire guage of the leads on your pump
for your wiring.


--
Posted via NewsDemon.com - Premium Uncensored Newsgroup Service
* * * * * * *-------http://www.NewsDemon.com------
Unlimited Access, Anonymous Accounts, Uncensored Broadband Access


I will probably go up one wire guage due to the long run from the
battery that will be on the floor of the bow. My reason for getting
this pump is reading David Pascoes advice on the topic.


You can go up a gauge; but, there's really no reason to do so. *The
leads will be rated for the load. *What you'll generally run into on
considerable wire lengths is a nominal increase in resistance. *Are
your leads 16awg? *14 awg would work. *Where persons can get into
trouble is going with smaller awg sizes.


Your absolutely correct that going to a smaller wire size is what gets
most people into trouble. *However, I wouldn't go with anything
smaller than 12ga, and 10ga would be better.


That pump is ratted at 15.5 amps @ 12vdc, and 20 amps @ 13.6vdc.
Basing on a 25 foot *run or wire, and depending on how you come at it,
the wire resistance of the smaller 14-16ga wire could have you
dropping 3 - 4 volts down the wire. *The pump will not work nearly as
well when it's only getting 9 - 10 *volts.


At least with the 12 or 10ga wire, you're reducing the copper loss
down to 1 - 2 volts, and the pump will thank you.


Take a look athttp://www.powerstream.com/Wire_Size.htm*At the bottom
of the page is a calculator that will let you plug in the voltage,
current, length and wire size, and will tell you the copper loss and
end voltage.


Good luck!- Hide quoted text -


- Show quoted text -


I vote 10g.


When I built the Tolman, I found 00 gage fully tinned battery cable
for $3.00/ft on ebay and I used about 36' total (18' of black and 18'
of red).


Fully tinned or aluminum? *Quite often persons will mistake tinned
copper for aluminum and aluminum for tinned copper. *Generally welding
cable will have a straight copper construction. *Too, the higher MCM,
i.e. 2/0, building wires like THHN will often be of an aluminum
construction. *These are typical constructions though. *There are
non-standard constructions out there. *


True, but THHN is not spec'd to be used in a low-voltage boat wiring
project. *My undestanding is that it, by definition, is a copper wire
that is rated for residential and commercial building, to be installed
in conduit or raceways. *There certainly is aluminum equivalent out
there and lots of people use it to reduce cost, but it's not supposed
to be designated THHN. *Also is pretty inflexible.


The THHN designation essentially describes the insulation type, and
you are right in stating the general applications where the wire using
this type of construction is generally used. *THHN wire can be
manufactured with either copper or an aluminum alloy. *Quite often the
larger gauge constructions will use aluminum to reduce the cost of the
product. *But, I've had more than one occasion where persons have
confused aluminum with tinned copper and vice versa, not that this is
true if Frogger's case.


Maybe things have changed, but the following explains my understanding
of the THHN designation:


1. SCOPE
1.1 This specification describes single conductor Rome THWN or THHN, a
general purpose building wire insulated
with polyvinyl chloride (PVC) and covered with a tough protective
sheath of nylon intended for lighting and power
circuits at 600 Volts or less, in residential, commercial and
industrial buildings. The wire may be operated at 90oC
maximum continuous temperature in dry locations and 75oC in wet
locations and is listed by Underwriters Laboratories
for use in accordance with Article 310 of the National Electrical
Code. The wire shall also be C(UL) listed as
Types T90 Nylon or TWN75, FT1 indicating suitability for use in
accordance with the Canadian Code.


2. APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the
extent specified herein:
2.1.1 Underwriters Laboratories Standard 83 for Thermoplastic
Insulated Wires.
2.1.2 Underwriters Laboratories Standard 1063 for Machine-Tool Wires
and Cables (Stranded items only).
2.1.3 Underwriters Laboratories Standard 758 for 105oC Appliance
Wiring Materials (Stranded items only).
2.1.4 CSA Standard C22.2 No. 75 and Electrical Bulletin No. 1451 for
Type T90 Nylon or TWN75.


3. CONDUCTORS
3.1 Conductors shall be solid, Class B or Class C stranded, annealed
uncoated copper per UL Standards 83 or 1063.


At least in the past aluminum was not allowed, but as I said, things
may have changed in the latest UL standards. *My job does not require
me to stay completely current.


What do you do, Jack, if you don't mind my asking? *It looks as though
you might be an electrical engineer.


I owned a wire harness manufacturing concern for over a decade; but,
my memory's not nearly as good as it used to be. *And, I had scores of
reference materials back then that I could use to look this stuff up.
I still have my SAE references (at home). *That doesn't do any good
here at the office, though. *And I have a copy of the NEC 2004
(approximate year) on disk somewhere.


On a quick search I found this link;


http://www.prolinesafety.com/store/i...=55&ItemId=46&


and it may be that the aluminum construction is the THWN. *When I
wrote my note I was concerned with not confusing the TFFN with the
THHN. *


Actually, I still have it on my external drive, Jack. *I didn't think
I would find it. *And it's been longer than I had thought. *Its the
NEC2002:

"310.14 Aluminum Conductor Material. Solid aluminum
conductors 8, 10, and 12 AWG shall be made of an AA-
8000 series electrical grade aluminum alloy conductor material.
Stranded aluminum conductors 8 AWG through 1000
kcmil marked as Type RHH, RHW, XHHW, THW, THHW,
THWN, THHN, service-entrance Type SE Style U and SE
Style R shall be made of an AA-8000 series electrical grade
aluminum alloy conductor material."


Ah, very good. Like I said, I don't have to keep up with this stuff
in my job duties. Yep, I'm a EE, but at a communications equipment
manufacturer, product owner role at this point. I refer to the NEC
when I *have* to. :-)


You sounded like an EE. I'm not an EE, but I had been doing EE design
work for an engineering company that contracted with CAT. I designed
and modeled harnesses for their mining trucks until earlier this year.
Then CAT decided to 're-evaluate' their contracting services at the
beginning of this year, to my misfortune. As far as the NEC, I have
never cared to try to wind my way through it. It's way too regimented
and detailed.

Anyway, most of the EE's I've have worked with in the past have been
great, down-to-earth people.

--
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Tim September 18th 09 03:55 AM

a Big Pump
 
On Sep 17, 9:28*pm, Jack wrote:
On Sep 17, 10:09*pm, Tim wrote:



On Sep 17, 8:43*pm, wrote:


On Thu, 17 Sep 2009 18:16:53 -0700 (PDT), Tim
wrote:


On Sep 17, 8:06*pm, Jack wrote:
On Sep 17, 8:47*pm, wrote:


On Thu, 17 Sep 2009 15:53:11 -0700 (PDT), Katie Ohara


wrote:
On Sep 17, 6:30*pm, Tim wrote:
On Sep 17, 4:32*pm, Jack wrote:


On Sep 17, 3:24*pm, wrote:


On Thu, 17 Sep 2009 12:02:45 -0700 (PDT), Frogwatch


wrote:
On Sep 17, 2:24*pm, wrote:
On Thu, 17 Sep 2009 09:33:19 -0700 (PDT), Frogwatch


wrote:
Bought a 3700 gph Rule pump for the Tolman just in case I take a lot
of water. *My normal bilge pump is a 750 gph one. *I intend to find
some smooth bore hose for it and some oversized wire to power it.
Downside is, it was expensive and I will probably never use it. *Might
even get a dedicated battery for it.


You should only have to match the wire guage of the leads on your pump
for your wiring.


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I will probably go up one wire guage due to the long run from the
battery that will be on the floor of the bow. My reason for getting
this pump is reading David Pascoes advice on the topic.


You can go up a gauge; but, there's really no reason to do so. *The
leads will be rated for the load. *What you'll generally run into on
considerable wire lengths is a nominal increase in resistance. *Are
your leads 16awg? *14 awg would work. *Where persons can get into
trouble is going with smaller awg sizes.


Your absolutely correct that going to a smaller wire size is what gets
most people into trouble. *However, I wouldn't go with anything
smaller than 12ga, and 10ga would be better.


That pump is ratted at 15.5 amps @ 12vdc, and 20 amps @ 13.6vdc.
Basing on a 25 foot *run or wire, and depending on how you come at it,
the wire resistance of the smaller 14-16ga wire could have you
dropping 3 - 4 volts down the wire. *The pump will not work nearly as
well when it's only getting 9 - 10 *volts.


At least with the 12 or 10ga wire, you're reducing the copper loss
down to 1 - 2 volts, and the pump will thank you.


Take a look athttp://www.powerstream.com/Wire_Size.htm*At the bottom
of the page is a calculator that will let you plug in the voltage,
current, length and wire size, and will tell you the copper loss and
end voltage.


Good luck!- Hide quoted text -


- Show quoted text -


I vote 10g.


When I built the Tolman, I found 00 gage fully tinned battery cable
for $3.00/ft on ebay and I used about 36' total (18' of black and 18'
of red).


Fully tinned or aluminum? *Quite often persons will mistake tinned
copper for aluminum and aluminum for tinned copper. *Generally welding
cable will have a straight copper construction. *Too, the higher MCM,
i.e. 2/0, building wires like THHN will often be of an aluminum
construction. *These are typical constructions though. *There are
non-standard constructions out there. *


True, but THHN is not spec'd to be used in a low-voltage boat wiring
project. *My undestanding is that it, by definition, is a copper wire
that is rated for residential and commercial building, to be installed
in conduit or raceways. *There certainly is aluminum equivalent out
there and lots of people use it to reduce cost, but it's not supposed
to be designated THHN. *Also is pretty inflexible.- Hide quoted text -


- Show quoted text -


Yes, those are the same people who like to burn up folks in cheap
mobile home fires.


Seen it before.


I think that has been regulated since the late '70's and early 80's.
Another fire hazard is the splicing of aluminum and copper. *If I
remember correctly, if there's no alternative, there's a compound that
should be applied and a certain splicing procedure that needs to be
followed to reduce the risk. *Still it's not the best practice. *It's
been too long since I've researched it.


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Could be, I've heard of the type of splice, but in about any
situation, even low-load, I can't stand the idea of using aluminum
wiring.


*ugh!*-


It definitely got a bad rap in past years, but used correctly, AL
isn't a problem. *I used it to sub-feed my shop with a 100 amp
service. *With anti-corrosive paste and the proper torquing of the
lugs, it's not an issue.


Jack, what you listed is about everything the o.e's didn't do on the
cheap trailers....

[email protected] September 18th 09 04:38 AM

a Big Pump
 
On Thu, 17 Sep 2009 21:39:27 -0500, wrote:



Anyway, most of the EE's I've have worked with in the past have been
great, down-to-earth people.


Upon reflection, it occured to me, considering that I can be
annoyingly stodgy and equally clumsy, that this could be misconstrued.
It's intended as a compliment. :)

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Tim September 18th 09 04:52 AM

a Big Pump
 
On Sep 17, 8:49*pm, Jack wrote:

*My job does not require
me to stay completely current.



Oh! Out of phase, eh?

[email protected] September 18th 09 04:57 AM

a Big Pump
 
On Thu, 17 Sep 2009 20:52:44 -0700 (PDT), Tim
wrote:

On Sep 17, 8:49*pm, Jack wrote:

*My job does not require
me to stay completely current.



Oh! Out of phase, eh?


LOL! That's funny, Tim. Maybe it's just that Jack's a DC guy :)

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Jack[_3_] September 18th 09 05:05 AM

a Big Pump
 
On Sep 17, 10:39*pm, wrote:
On Thu, 17 Sep 2009 19:26:21 -0700 (PDT), Jack
wrote:





On Sep 17, 10:20*pm, wrote:
On Thu, 17 Sep 2009 21:00:32 -0500, wrote:
On Thu, 17 Sep 2009 18:49:49 -0700 (PDT), Jack
wrote:


On Sep 17, 9:35*pm, wrote:
On Thu, 17 Sep 2009 18:06:42 -0700 (PDT), Jack
wrote:


On Sep 17, 8:47*pm, wrote:
On Thu, 17 Sep 2009 15:53:11 -0700 (PDT), Katie Ohara


wrote:
On Sep 17, 6:30*pm, Tim wrote:
On Sep 17, 4:32*pm, Jack wrote:


On Sep 17, 3:24*pm, wrote:


On Thu, 17 Sep 2009 12:02:45 -0700 (PDT), Frogwatch


wrote:
On Sep 17, 2:24*pm, wrote:
On Thu, 17 Sep 2009 09:33:19 -0700 (PDT), Frogwatch


wrote:
Bought a 3700 gph Rule pump for the Tolman just in case I take a lot
of water. *My normal bilge pump is a 750 gph one. *I intend to find
some smooth bore hose for it and some oversized wire to power it.
Downside is, it was expensive and I will probably never use it. *Might
even get a dedicated battery for it.


You should only have to match the wire guage of the leads on your pump
for your wiring.


--
Posted via NewsDemon.com - Premium Uncensored Newsgroup Service
* * * * * * *-------http://www.NewsDemon.com------
Unlimited Access, Anonymous Accounts, Uncensored Broadband Access


I will probably go up one wire guage due to the long run from the
battery that will be on the floor of the bow. My reason for getting
this pump is reading David Pascoes advice on the topic.


You can go up a gauge; but, there's really no reason to do so. *The
leads will be rated for the load. *What you'll generally run into on
considerable wire lengths is a nominal increase in resistance. *Are
your leads 16awg? *14 awg would work. *Where persons can get into
trouble is going with smaller awg sizes.


Your absolutely correct that going to a smaller wire size is what gets
most people into trouble. *However, I wouldn't go with anything
smaller than 12ga, and 10ga would be better.


That pump is ratted at 15.5 amps @ 12vdc, and 20 amps @ 13..6vdc.
Basing on a 25 foot *run or wire, and depending on how you come at it,
the wire resistance of the smaller 14-16ga wire could have you
dropping 3 - 4 volts down the wire. *The pump will not work nearly as
well when it's only getting 9 - 10 *volts.


At least with the 12 or 10ga wire, you're reducing the copper loss
down to 1 - 2 volts, and the pump will thank you.


Take a look athttp://www.powerstream.com/Wire_Size.htm*At the bottom
of the page is a calculator that will let you plug in the voltage,
current, length and wire size, and will tell you the copper loss and
end voltage.


Good luck!- Hide quoted text -


- Show quoted text -


I vote 10g.


When I built the Tolman, I found 00 gage fully tinned battery cable
for $3.00/ft on ebay and I used about 36' total (18' of black and 18'
of red).


Fully tinned or aluminum? *Quite often persons will mistake tinned
copper for aluminum and aluminum for tinned copper. *Generally welding
cable will have a straight copper construction. *Too, the higher MCM,
i.e. 2/0, building wires like THHN will often be of an aluminum
construction. *These are typical constructions though. *There are
non-standard constructions out there. *


True, but THHN is not spec'd to be used in a low-voltage boat wiring
project. *My undestanding is that it, by definition, is a copper wire
that is rated for residential and commercial building, to be installed
in conduit or raceways. *There certainly is aluminum equivalent out
there and lots of people use it to reduce cost, but it's not supposed
to be designated THHN. *Also is pretty inflexible.


The THHN designation essentially describes the insulation type, and
you are right in stating the general applications where the wire using
this type of construction is generally used. *THHN wire can be
manufactured with either copper or an aluminum alloy. *Quite often the
larger gauge constructions will use aluminum to reduce the cost of the
product. *But, I've had more than one occasion where persons have
confused aluminum with tinned copper and vice versa, not that this is
true if Frogger's case.


Maybe things have changed, but the following explains my understanding
of the THHN designation:


1. SCOPE
1.1 This specification describes single conductor Rome THWN or THHN, a
general purpose building wire insulated
with polyvinyl chloride (PVC) and covered with a tough protective
sheath of nylon intended for lighting and power
circuits at 600 Volts or less, in residential, commercial and
industrial buildings. The wire may be operated at 90oC
maximum continuous temperature in dry locations and 75oC in wet
locations and is listed by Underwriters Laboratories
for use in accordance with Article 310 of the National Electrical
Code. The wire shall also be C(UL) listed as
Types T90 Nylon or TWN75, FT1 indicating suitability for use in
accordance with the Canadian Code.


2. APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the
extent specified herein:
2.1.1 Underwriters Laboratories Standard 83 for Thermoplastic
Insulated Wires.
2.1.2 Underwriters Laboratories Standard 1063 for Machine-Tool Wires
and Cables (Stranded items only).
2.1.3 Underwriters Laboratories Standard 758 for 105oC Appliance
Wiring Materials (Stranded items only).
2.1.4 CSA Standard C22.2 No. 75 and Electrical Bulletin No. 1451 for
Type T90 Nylon or TWN75.


3. CONDUCTORS
3.1 Conductors shall be solid, Class B or Class C stranded, annealed
uncoated copper per UL Standards 83 or 1063.


At least in the past aluminum was not allowed, but as I said, things
may have changed in the latest UL standards. *My job does not require
me to stay completely current.


What do you do, Jack, if you don't mind my asking? *It looks as though
you might be an electrical engineer.


I owned a wire harness manufacturing concern for over a decade; but,
my memory's not nearly as good as it used to be. *And, I had scores of
reference materials back then that I could use to look this stuff up.
I still have my SAE references (at home). *That doesn't do any good
here at the office, though. *And I have a copy of the NEC 2004
(approximate year) on disk somewhere.


On a quick search I found this link;


http://www.prolinesafety.com/store/i...=55&ItemId=46&


and it may be that the aluminum construction is the THWN. *When I
wrote my note I was concerned with not confusing the TFFN with the
THHN. *


Actually, I still have it on my external drive, Jack. *I didn't think
I would find it. *And it's been longer than I had thought. *Its the
NEC2002:


"310.14 Aluminum Conductor Material. Solid aluminum
conductors 8, 10, and 12 AWG shall be made of an AA-
8000 series electrical grade aluminum alloy conductor material.
Stranded aluminum conductors 8 AWG through 1000
kcmil marked as Type RHH, RHW, XHHW, THW, THHW,
THWN, THHN, service-entrance Type SE Style U and SE
Style R shall be made of an AA-8000 series electrical grade
aluminum alloy conductor material."


Ah, very good. *Like I said, I don't have to keep up with this stuff
in my job duties. *Yep, I'm a EE, but at a communications equipment
manufacturer, product owner role at this point. *I refer to the NEC
when I *have* to. *:-)


You sounded like an EE. *I'm not an EE, but I had been doing EE design
work for an engineering company that contracted with CAT. *I designed
and modeled harnesses for their mining trucks until earlier this year.
Then CAT decided to 're-evaluate' their contracting services at the
beginning of this year, to my misfortune. *As far as the NEC, I have
never cared to try to wind my way through it. *It's way too regimented
and detailed. *

Anyway, most of the EE's I've have worked with in the past have been
great, down-to-earth people.


You are giving far too much credit to EE's... grin
No offense taken..

Jack



Jack[_3_] September 18th 09 05:07 AM

a Big Pump
 
On Sep 17, 11:57*pm, wrote:
On Thu, 17 Sep 2009 20:52:44 -0700 (PDT), Tim
wrote:

On Sep 17, 8:49*pm, Jack wrote:


*My job does not require
me to stay completely current.


Oh! Out of phase, eh?


LOL! That's funny, Tim. *Maybe it's just that Jack's a DC guy :)


I definitely do not go both ways! (AC does, ya know!)



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