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Are zap stoppers really needed on alternators?
"Glenn Ashmore" wrote in message ... I will be pumping over 200 amps for as long as an hour every day while cruising. I had to go back and look at some of your previous posts to figure out why you are thinking the way you are. Then I found the post about having a 0-75 MPH speedo and realized that you are a hot rod ski boater with no idea of how a cruising boat works. A typical 35' to 50' cruising boat with a well balanced electrical system will have anywhere from 350 to 1200 amp hours of battery bank and will regularly draw it from 75% to 50% to keep the charging cycle in the bulk current range. They will have an alternator capable of outputting 20 to 25% of the bank's capacity per hour and run it once or twice a day for up to an hour at as close to full capacity as possible. That is what those fancy three stage regulators with temperature sensors and recombinant caps are for. As an example, my boat will have a pretty heavy duty system but it is not as large as some in that size range and not all that much larger than most. It is 800 amp hours in four L16HC batteries charged by a 250 amp brushless Niehoff fire truck alternator with an external three stage regulator and external rectifier. The energy budget calls for charging and making water for 45 minutes to an hour every day while cruising. Should a guest unknowingly turn the master battery switch during that time I could be out about $1,000. In this situation, which is not unusual for a cruiser, a $25 investment in a Zap Stop is a no brainer. The single most common reason for failures in cruising boat alternators is load dump spikes with bearing failures a distant second. OTOH, a ski boat with only a cranking battery, no master battery switch and a stock 60 amp alternator would never have to worry. Ed Price wrote: Very illuminating, Glenn. Now I understand why your posts have trouble answering a question and often ramble off into an insulting lecture. You are obviously distracted by the rigors of searching previous postings looking for clues about the poster's lifestyle and recreational habits. I find it truly hilarious that you have concluded that I am a "hot rod ski boater." Based on that profound logic, I suppose that having a DVM with a 1200 VAC range makes you an electrician? You are becoming a pretentious twit. One of the first things I did when you started lecturing me was to visit your little sailboat construction site. Actually, for an unpleasant person, you do nice work. If I lived near you, I would be happy to see you complete the project and sail over the horizon. But I am learning some interesting things about you and your cutter. I always thought that sailors chose sail because they liked the "off the grid" lifestyle. They wanted to get out there with the lee scuppers sloshing green water, close to nature and in touch with the long heritage of men against the sea. At least that's what they always said when I offered them a tow off a sand bar. They liked to look down on "stink-potters" just the way you casually insult small powerboat owners. You seem to have some really hearty electrical needs. Yeah, I guess I'm really out of touch with the average cruising sailor. I mean, on a 31-foot twin engine cruiser I had, once I shut down the engines, my electrical load was only an anchor light, a couple of 12 VDC cabin lights, sometimes a half-amp radio, a minute or so of rare bilge pump operation, a 30-second burst of the toilet macerator pump, and a rare burst of the freshwater pressure pump. Then, I had a 50-foot down-east style diesel trawler. It was more primitive, without an electric head (see how long ago that was?), but I did have a big battery bank, because starting the diesel (GM 6-71) was a tough load. And, it was pretty leaky, with two Rule 1200 GPH pumps disturbingly active. I guess your way of sailing must include microwave ovens and color TV's and full-time radar and autohelm. I'm not criticizing your choices, just trying to account for your electrical budget. Now, you said you had 800 amp-hours batteries, and you plan to use about 65% of that capacity in one day. That's 520 amp-hours, and with 12 VDC, that's 6240 watt-hours. Averaged out evenly, that's equivalent to a continuous 23 amp drain. And then, to put that charge back in one hour, that implies a charging current of 520 amps. But since your alternator has a capacity of 250 amps, you will need to run the charge for two hours. If not, then you will hit full discharge on maybe the third or fourth day. But aside from the schedule, what is your projected load budget? Meanwhile, curb your imagination. I'm presently doing a restoration on a 14-foot steel displacement hull vessel with a rated 36 HP gasoline engine. As you can imagine, hull speed is quite a bit less than 75 MPH. Maybe if I had your battery pack, I could get it to plane for a couple of minutes! Ed |
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Are zap stoppers really needed on alternators?
The reason for the 800 amp hour bank is that I will have two large
computers, a 3000 watt inverter, SSB radio and a rather powerful autopilot. All of which will eat a fair number of amps. I have estimated my daily energy budget underway to be between 180 and about 225 amp hours. Two other factors determined the bank size. The first is that deep cycle batteries should never ne discharged below 50% to preserve their useful life. That limits my usable power to 400 amps. The second is that I would like to keep engine time to a minimum. All the systems that use engine power, charging, watermaking and refrigeration are designed to restore themselves in one hour of engine time per day. Up to about 75-80% charge, deep cycle batteries can accept a charge current of up to 25% of their capacity. As they approach full charge the rate has to be reduced substantially. That sets an upper limit for daily charging at about 80%. The result is a net usable capacity of 30% or about 240 amp hours. As I said, You set the tone of the conversation. -- Glenn Ashmore I'm building a 45' cutter in strip/composite. Watch my progress (or lack there of) at: http://www.rutuonline.com Shameless Commercial Division: http://www.spade-anchor-us.com |
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