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  #11   Report Post  
Wayne.B
 
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Default Hi amp DC wiring

On Sat, 03 Apr 2004 19:40:59 GMT, Gualtier Malde
wrote:
1500 Watts? Are you sure? The formula P=IE, or I=P/E = I=1500/12=125Amps.
Thats a whole lot of juice. Do you have water cooled jacketed batteries?


========================================

Why is a 125 amp intermittent load a problem?

Most engine starters draw that much or more.

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Dick Locke
 
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Default Hi amp DC wiring

On Sat, 03 Apr 2004 19:40:59 GMT, Gualtier Malde
wrote:

Dick Locke wrote:
I am thinking about installing dual electric primary winches, which
are 1500 watt 12 v motors (still waiting on the electric specs to see
breaker size which will define wiring size. I believe that's startup
wattage.)

1500 Watts? Are you sure? The formula P=IE, or I=P/E = I=1500/12=125Amps.
Thats a whole lot of juice. Do you have water cooled jacketed batteries?


Like I said, I haven't seen the full electric specs yet.
  #13   Report Post  
Dick Locke
 
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Default Hi amp DC wiring

On Sat, 03 Apr 2004 19:40:59 GMT, Gualtier Malde
wrote:

Dick Locke wrote:
I am thinking about installing dual electric primary winches, which
are 1500 watt 12 v motors (still waiting on the electric specs to see
breaker size which will define wiring size. I believe that's startup
wattage.)

1500 Watts? Are you sure? The formula P=IE, or I=P/E = I=1500/12=125Amps.
Thats a whole lot of juice. Do you have water cooled jacketed batteries?


Like I said, I haven't seen the full electric specs yet.
  #14   Report Post  
JimB
 
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Default Hi amp DC wiring


Gualtier Malde wrote in message
news:frEbc.65804$w54.401828@attbi_s01...
Dick Locke wrote:
I am thinking about installing dual electric primary winches,

which
are 1500 watt 12 v motors (still waiting on the electric

specs to see
breaker size which will define wiring size. I believe that's

startup
wattage.)

1500 Watts? Are you sure? The formula P=IE, or I=P/E =

I=1500/12=125Amps.
Thats a whole lot of juice. Do you have water cooled jacketed

batteries?

My anchor winch takes 100a when it's working hard, so as soon as
the chain tension comes on and the winch slows down, we shove the
boat forward with a touch of engine.

Because it can take such high amps, I prefer to feed the winch
from the engine battery (good at high amp discharge) rather than
my domestic deep cycle batteries, which don't like such a
discharge. It's not as bad as it seems though, the engine's
always running when I'm lifting the anchor, so some 50a is being
supplied direct from the alternator.

JimB


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JimB
 
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Default Hi amp DC wiring


Gualtier Malde wrote in message
news:frEbc.65804$w54.401828@attbi_s01...
Dick Locke wrote:
I am thinking about installing dual electric primary winches,

which
are 1500 watt 12 v motors (still waiting on the electric

specs to see
breaker size which will define wiring size. I believe that's

startup
wattage.)

1500 Watts? Are you sure? The formula P=IE, or I=P/E =

I=1500/12=125Amps.
Thats a whole lot of juice. Do you have water cooled jacketed

batteries?

My anchor winch takes 100a when it's working hard, so as soon as
the chain tension comes on and the winch slows down, we shove the
boat forward with a touch of engine.

Because it can take such high amps, I prefer to feed the winch
from the engine battery (good at high amp discharge) rather than
my domestic deep cycle batteries, which don't like such a
discharge. It's not as bad as it seems though, the engine's
always running when I'm lifting the anchor, so some 50a is being
supplied direct from the alternator.

JimB




  #16   Report Post  
Gualtier Malde
 
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Default Hi amp DC wiring

Wayne.B wrote:
On Sat, 03 Apr 2004 19:40:59 GMT, Gualtier Malde
wrote:

1500 Watts? Are you sure? The formula P=IE, or I=P/E = I=1500/12=125Amps.
Thats a whole lot of juice. Do you have water cooled jacketed batteries?



========================================

Why is a 125 amp intermittent load a problem?

Most engine starters draw that much or more.

Right, but they operate only for a reasonably short time. I don't know - I was
just impressed by the fact that 125 amps is a helluva load for deep cycle
batteries, which have endurance.

But admittedly not, at first, for the 4D and 8D batteries Mr. Locke has. Except
that cranking amps are not supposed to be delivered for what certainly must be
several minutes of work. I haven't any figures on it, but would be concerned
about how long a sustained draw could be maintained, repeatedly, on D series
storage batteries before they died.

I think that if I needed a winch with that much power I'd look into hydraulic
ones, or those operated with 120vAC.

  #17   Report Post  
Gualtier Malde
 
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Default Hi amp DC wiring

Wayne.B wrote:
On Sat, 03 Apr 2004 19:40:59 GMT, Gualtier Malde
wrote:

1500 Watts? Are you sure? The formula P=IE, or I=P/E = I=1500/12=125Amps.
Thats a whole lot of juice. Do you have water cooled jacketed batteries?



========================================

Why is a 125 amp intermittent load a problem?

Most engine starters draw that much or more.

Right, but they operate only for a reasonably short time. I don't know - I was
just impressed by the fact that 125 amps is a helluva load for deep cycle
batteries, which have endurance.

But admittedly not, at first, for the 4D and 8D batteries Mr. Locke has. Except
that cranking amps are not supposed to be delivered for what certainly must be
several minutes of work. I haven't any figures on it, but would be concerned
about how long a sustained draw could be maintained, repeatedly, on D series
storage batteries before they died.

I think that if I needed a winch with that much power I'd look into hydraulic
ones, or those operated with 120vAC.

  #18   Report Post  
Dick Locke
 
Posts: n/a
Default Hi amp DC wiring

On Sun, 04 Apr 2004 15:23:39 GMT, Gualtier Malde
wrote:

Wayne.B wrote:
On Sat, 03 Apr 2004 19:40:59 GMT, Gualtier Malde
wrote:

1500 Watts? Are you sure? The formula P=IE, or I=P/E = I=1500/12=125Amps.
Thats a whole lot of juice. Do you have water cooled jacketed batteries?



========================================

Why is a 125 amp intermittent load a problem?

Most engine starters draw that much or more.

Right, but they operate only for a reasonably short time. I don't know - I was
just impressed by the fact that 125 amps is a helluva load for deep cycle
batteries, which have endurance.

But admittedly not, at first, for the 4D and 8D batteries Mr. Locke has. Except
that cranking amps are not supposed to be delivered for what certainly must be
several minutes of work. I haven't any figures on it, but would be concerned
about how long a sustained draw could be maintained, repeatedly, on D series
storage batteries before they died.

I think that if I needed a winch with that much power I'd look into hydraulic
ones, or those operated with 120vAC.


Those high power DC motors draw DC amps based on the load you put on
them. Anchor windlasses are another example. They are capable of short
bursts of high power and long operation (well, minutes) at low power.
Heat builds up in the motor, the wiring, and (hopefully) the circuit
breaker which should be carefully matched with the motor so the
breaker cuts out before the motor melts down.

Motors on winches look to be about 4.5 inch diameter and 8 inches
long. 1500 watts is about 2 horsepower, and in a package that small it
can't run very long at full power without water cooling the motor, let
alone the batteries.

Specs are complicated. The Harken 44 winch spec in the West Marine
catalog says "14 amps free load, 160 amps stall" and the Harken web
spec sheet ffor the 44 says "600 watts, 12 volts, 100 amps." Obviously
the spec sheets and catalog are oversimplified because none of that
math works out.

In the meantime we don't have the data to be certain about anything.
When I get more details I'll post them here.

  #19   Report Post  
Dick Locke
 
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Default Hi amp DC wiring

On Sun, 04 Apr 2004 15:23:39 GMT, Gualtier Malde
wrote:

Wayne.B wrote:
On Sat, 03 Apr 2004 19:40:59 GMT, Gualtier Malde
wrote:

1500 Watts? Are you sure? The formula P=IE, or I=P/E = I=1500/12=125Amps.
Thats a whole lot of juice. Do you have water cooled jacketed batteries?



========================================

Why is a 125 amp intermittent load a problem?

Most engine starters draw that much or more.

Right, but they operate only for a reasonably short time. I don't know - I was
just impressed by the fact that 125 amps is a helluva load for deep cycle
batteries, which have endurance.

But admittedly not, at first, for the 4D and 8D batteries Mr. Locke has. Except
that cranking amps are not supposed to be delivered for what certainly must be
several minutes of work. I haven't any figures on it, but would be concerned
about how long a sustained draw could be maintained, repeatedly, on D series
storage batteries before they died.

I think that if I needed a winch with that much power I'd look into hydraulic
ones, or those operated with 120vAC.


Those high power DC motors draw DC amps based on the load you put on
them. Anchor windlasses are another example. They are capable of short
bursts of high power and long operation (well, minutes) at low power.
Heat builds up in the motor, the wiring, and (hopefully) the circuit
breaker which should be carefully matched with the motor so the
breaker cuts out before the motor melts down.

Motors on winches look to be about 4.5 inch diameter and 8 inches
long. 1500 watts is about 2 horsepower, and in a package that small it
can't run very long at full power without water cooling the motor, let
alone the batteries.

Specs are complicated. The Harken 44 winch spec in the West Marine
catalog says "14 amps free load, 160 amps stall" and the Harken web
spec sheet ffor the 44 says "600 watts, 12 volts, 100 amps." Obviously
the spec sheets and catalog are oversimplified because none of that
math works out.

In the meantime we don't have the data to be certain about anything.
When I get more details I'll post them here.

  #20   Report Post  
Rod McInnis
 
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Default Hi amp DC wiring


"Dick Locke" wrote in message
...
I am thinking about installing dual electric primary winches, which
are 1500 watt 12 v motors (still waiting on the electric specs to see
breaker size which will define wiring size. I believe that's startup
wattage.)


The breaker should be sized appropriately to protect the wiring, not the
load. For most motor applications you can ignore the startup draw if you
use a slow blow fuse or a thermal breaker. This is because the startup
current only last for a second or two and a thermal breaker won't trip that
fast. A winch, however, is a different story since it is likely that you
could encounter stall situations during use. A heavy load on the winch will
draw a lot of current, which will cause a voltage drop, which reduces the
torque of the motor which further leads to stall, which makes it want to
draw even more current.

I would recommend using wire of sufficient size to handle the maximum
current with a minimum of voltage drop. Hopefully the manufacturer of the
winch can tell you what the minimum voltage to the motor should be
(hopefully it will be something like 10 volts). Establish what the voltage
of the batteries is likely to be when you are using the winches (11 volts
would not be an unreasonable number). The difference between these two (1
volt in this case) is the maximum drop you can tolerate. Leave a little for
the connections and you can tolerate a 10% drop in voltage.


The boat has two sets of house batteries, one set on starboard about 6
feet forward of the starboard winch, one on port almost directly under
the port winch.


Your 1500 watts at 10 volts will draw 150 amps. I would expect that 6 foot
run to require 20 feet of wire (10 for the positive and another 10 for the
return).

Choose whose table you want to believe. For reasons I never understood this
seems to be a big variable. The manufacturer of the wire you intend to use
should be a good source. Here is one such source:

http://www.ancorproducts.com/

Go to the their "technical informatio", "Wire Size", enter the parameters
(20 feet, 150 amps, 12 volts, 10%) and it indicates that you need a minimum
of 4 awg wire. If it was me, I would hedge my bets and install 2 awg wire
just because I hate voltage drops.

Also look at the maximum current for the wi 4awg has a maximum current
of 160 amps, 2 awg can handle 210 amps. The circuit breaker you install
should not be larger than these respective currents.





Is there any reason why I need to wire the port winch all the way
across the boat to the distribution panel? I'm inclined to hook it up
just after the disconnect switch (or with its own disconnect switch)
directly to the port batteries. It would have a circuit breaker, of
course.



Sounds like a good idea to me, as long as you can count on having
reasonable state of charge in both batteries. I can imagine sailing home
from a weekend and not being able to use the port winch because that battery
is dead!

Rod


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