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#1
posted to rec.boats.cruising
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Lexan vs acrylic
I just called a plastic company to price half inch Lexan skylight
replacement. They said that, although Lexan is stronger, acrylic will last longer in the sunlight and is more scratch resistant. They had no idea what "longer" means. If Lexan lasted 10 years instead of 20 I'd be happy. If it was 5 instead of 10, I wouldn't. Anyone here have an idea what the real numbers might be for clear skylights on a sailboat in the Northeast? Any other pros or cons for one plastic vs the other? -- Roger Long |
#2
posted to rec.boats.cruising
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Lexan vs acrylic
Roger Long wrote:
I just called a plastic company to price half inch Lexan skylight replacement. They said that, although Lexan is stronger, acrylic will last longer in the sunlight and is more scratch resistant. They had no idea what "longer" means. If Lexan lasted 10 years instead of 20 I'd be happy. If it was 5 instead of 10, I wouldn't. Anyone here have an idea what the real numbers might be for clear skylights on a sailboat in the Northeast? Any other pros or cons for one plastic vs the other? -- Roger Long I always understood that Lexan was more likely to yellow after exposure to UV. Acrylic was used in WW2 aircraft windshields and those windshields are as clear today as when they were installed. But all Lexan is not equal with respect to UV resistance. You might try a different supplier who can provide better information. It would be very surprising if a Lexan skylight did not last 10 years. Chuck ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#3
posted to rec.boats.cruising
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Lexan vs acrylic
Rodger,
I don't know where you have received your info, but it is a bit flawed. First Lexan is a brand of Polycarbonate just as Plexiglass is a brand of acrylic, but there is no comparison for strength. Polycarbonate is MUCH stronger than acrylic. Yes, cast acylic is stronger and more optically pure than extruded acrylic, but they both scratch easily unless the surface is hardened. Polycarbonate is sold unhardened, hardened on one surface and hardened on both surfaces. Eyeglasses and Harley windshields are made from polycarbonate not acrylic. I also think large steps have been taken in the recent past to make both products more UV resistant. I do not believe yellowing is an issue anymore. Steve "Roger Long" wrote in message ... I just called a plastic company to price half inch Lexan skylight replacement. They said that, although Lexan is stronger, acrylic will last longer in the sunlight and is more scratch resistant. They had no idea what "longer" means. If Lexan lasted 10 years instead of 20 I'd be happy. If it was 5 instead of 10, I wouldn't. Anyone here have an idea what the real numbers might be for clear skylights on a sailboat in the Northeast? Any other pros or cons for one plastic vs the other? -- Roger Long |
#4
posted to rec.boats.cruising
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Lexan vs acrylic
Steve Lusardi wrote:
Rodger, I don't know where you have received your info, but it is a bit flawed. I called the largest plastic supplier and fabricator in the phone book near Portland, Maine. I'm always a bit suspicious though when I ask the girl who answers the phone if I can talk to someone about something and she goes on to answer the questions herself. I take it you would go with Lexan? Over 30 years of being involved with materials choices like this, I've often found that "better", when applied to something like scratch resistance, means you could detect a small difference in two alternatives used side by side under identical circumstances but wouldn't be aware of any significant difference otherwise. I'm trying to figure out if the scratch resistance of these two materials falls into that catagory. |
#5
posted to rec.boats.cruising
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Lexan vs acrylic
"Roger Long" wrote in message ... I just called a plastic company to price half inch Lexan skylight replacement. They said that, although Lexan is stronger, acrylic will last longer in the sunlight and is more scratch resistant. They had no idea what "longer" means. If Lexan lasted 10 years instead of 20 I'd be happy. If it was 5 instead of 10, I wouldn't. Anyone here have an idea what the real numbers might be for clear skylights on a sailboat in the Northeast? Any other pros or cons for one plastic vs the other? -- Roger Long One data point - Lexan is currently approved for huriccane shutters in Florida. The manuafacuter provides a 10 year warranty against yellowing (even under our hot subtropical sun.) |
#6
posted to rec.boats.cruising
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Lexan vs acrylic
On Wed, 06 Dec 2006 06:37:53 -0500, Charlie Morgan wrote:
On Mon, 04 Dec 2006 20:49:18 GMT, "Roger Long" wrote: Steve Lusardi wrote: Rodger, I don't know where you have received your info, but it is a bit flawed. I called the largest plastic supplier and fabricator in the phone book near Portland, Maine. I'm always a bit suspicious though when I ask the girl who answers the phone if I can talk to someone about something and she goes on to answer the questions herself. I take it you would go with Lexan? Over 30 years of being involved with materials choices like this, I've often found that "better", when applied to something like scratch resistance, means you could detect a small difference in two alternatives used side by side under identical circumstances but wouldn't be aware of any significant difference otherwise. I'm trying to figure out if the scratch resistance of these two materials falls into that catagory. I am about to order some polycast myself. It now comes in a version called Polycast SAR. You might want to google that term. CWM Always used Polycarbonate for ports and hatches and am not familiar with Polycast SAR. Can you comment on its ability to resist differential expansion cracking and crazing? For instance, if you use it in an application where a portion of it (border for instance) sees less temperature change than the balance, does it tend to crack at the boundry between the two temperatures from cyclic differential expansion. Frank |
#7
posted to rec.boats.cruising
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Lexan vs acrylic
Frank Boettcher inscribed in red ink for all to know:
On Wed, 06 Dec 2006 06:37:53 -0500, Charlie Morgan wrote: On Mon, 04 Dec 2006 20:49:18 GMT, "Roger Long" wrote: Steve Lusardi wrote: Rodger, I don't know where you have received your info, but it is a bit flawed. I called the largest plastic supplier and fabricator in the phone book near Portland, Maine. I'm always a bit suspicious though when I ask the girl who answers the phone if I can talk to someone about something and she goes on to answer the questions herself. I take it you would go with Lexan? Over 30 years of being involved with materials choices like this, I've often found that "better", when applied to something like scratch resistance, means you could detect a small difference in two alternatives used side by side under identical circumstances but wouldn't be aware of any significant difference otherwise. I'm trying to figure out if the scratch resistance of these two materials falls into that catagory. I am about to order some polycast myself. It now comes in a version called Polycast SAR. You might want to google that term. CWM Always used Polycarbonate for ports and hatches and am not familiar with Polycast SAR. Can you comment on its ability to resist differential expansion cracking and crazing? For instance, if you use it in an application where a portion of it (border for instance) sees less temperature change than the balance, does it tend to crack at the boundry between the two temperatures from cyclic differential expansion. Frank At least with acrylic (Plexiglas), the process of flame polishing the edges used by many fabricators can impart serious stress in the edges, resulting in premature crazing approximately 1/2" out from the edge. I do not know how polycarbonates are polished. bob s/v Eolian Seattle |
#8
posted to rec.boats.cruising
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Lexan vs acrylic
Frank Boettcher wrote:
Can you comment on its ability to resist differential expansion cracking and crazing? For instance, if you use it in an application where a portion of it (border for instance) sees less temperature change than the balance, does it tend to crack at the boundry between the two temperatures from cyclic differential expansion. I'm pretty sure it would be fine. It is just Acrylic with the surface layers treated to harden them. The 3/8 Acrylic in my boat lasted 26 years. It developed a consistent pattern of small carzing cracks that were a visual obstruction only but nothing structural. I'm going to go with the Polycast SAR and increase the thickness to 1/2 inch. The 3/8 x 21" x 21" panels bowed when anyone stepped on them (I can often yell quickly enough) which may have also been a factor in the crazing. the 33% increase in thickness should nearly double the strength and stiffness. The hatch frame spigott is exactly 1/2 inch so the thicker glazing will stick up above the frame by the amount of the bedding. I'm going to put a slight bevel on the edge and use minimum bedding on the flange with careful filling in around the edge. I may make the new lens slightly smaller to make it easier to get a good, bubble free, application of compound between the edge of the plastic and the aluminum. An applicator spout small enough to reach the bottom of the slot so the compound is working in from the bottom up is essential to a solid seal. -- Roger Long |
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