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#1
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Low-cost reed switches and computer fans, revisited, along with low-amp lighting
My apologies for taking so long to get this info. I've been living on
the boat full time while I refit in a frenzy, trying to beat the deadline of having to go in for surgery, already once delayed. The data was at home, 650 miles away, where I went last weekend. So, here you go: www.1coolpc.com for the low-draw fans. I used Vantec http://www.1coolpc.com/stealth.htm 120mm Stealth (.08A, 53CFM, 1500RPM, $17) for the spillover and two 60mm Stealth (08A, 12CFM, 2600RPM,$9). His standard deal is to throw in a freebie fan, too www.electronix.com for the NO/NC reed magnetic microswitches. I used part 97-132, $1.99 each http://www.electronix.com/catalog/pr...ducts_id/12714 I'm going to be using 2x 3-cluster (White - ULITE-W3, $3.95) LEDs http://www.superbrightleds.com/cgi-b...i?product=UTIL to light the reefer, and one to light the freezer. The switch will turn on the LED, and turn off the circulating fans and the spillover fan, when the door is opened. I'll also use these microswitches and the 3-cluster LEDs for dim lighting in each of the closets and storage areas with doors. For about 6 bux and negligible other costs, as I'll do them myself, we'll always be able to see what's in the closet. Right now, I'm playing with LED rope lighting, having just gotten my first roll, red. So far I've only cut one section, and will put it next to the 4' fluorescent that I put up in the walkthrough/workshop, with an on/off/on red/white switch. However, until I take that fixture down to make the mounting for it, I've got it draped over a couple of places in the nav station. There's ample light to read by, but it's red, hallelujah, for night vision. This segment is spoken for, and thus not any other than just draped, but I'd have to figure out how to mount it so it was tastefully seen/not seen, and not in a position to shine in my eyes. Behind the fixture in the walkthrough, it will be stupendous. I'm hopeful, as easy as it appears to work with (aside from having to figure out how to mount it so it doesn't look like Christmas decoration, easy in under-cabinet and behind-fascia locations but not necessarily so everywhere), that I'll be able to do ambient lighting in amber in most places, but in particular, in the cockpit, for the most-of-the-time leisure we'll spend there. I'm leaning toward running up the bows of the bimini, if I could manage it, and just put the red on the binnacle frame,as in the 8' or so of that length, there would be ample red light - perhaps even too much, and I'd want to make it smaller. Red (and amber) light is about .15A per meter, so we don't have to be stingy with the length! Amortized, if I were to do 4' sections for each light (which, of course, could be longer or shorter, with ~1" per bulb in the rope), adding the additional cost of extra plugs, each would be under $10. It's only because I'm adding the 1.95 per extra plug that it's that much, as 5 come with the roll, along with 150 mounting clips. Max run for 12V operations is ~20m - but that only affects my original thought of outlining my stays at anchor, an admittedly affectatious thought based on, several years ago, having seen a marvelous schooner so rigged during one of the legs of a circumnav with my ex-father-in-law where we crewed in order to see if Lydia really wanted to do this :{)) Hope this is helpful to those who asked, and again I apologize for the delay. L8R Skip, refitting as fast as I can Morgan 461 #2 SV Flying Pig http://tinyurl.com/384p2 - The vessel as Tehamana, as we bought her "Twenty years from now you will be more disappointed by the things you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover." - Mark Twain |
#2
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Hi Skip,
You might want to make sure you can easily replace the reed switches, and carry spares. Why? When I was a component engineer years ago, I did exhaustive testing of switches. Reed switches in general had a short life span. Switches rated for 100,000 cycles sometimes had a one sigma life of 5,000 or so. Some brands only lasted 300 - 500 cycles at rated load. As with most components, stressing a part to 25% or less of its rating greatly extends its life. Norm B On 7 Jul 2005 16:48:26 -0700, "Skip Gundlach" wrote: My apologies for taking so long to get this info. I've been living on the boat full time while I refit in a frenzy, trying to beat the deadline of having to go in for surgery, already once delayed. The data was at home, 650 miles away, where I went last weekend. So, here you go: www.1coolpc.com for the low-draw fans. I used Vantec http://www.1coolpc.com/stealth.htm 120mm Stealth (.08A, 53CFM, 1500RPM, $17) for the spillover and two 60mm Stealth (08A, 12CFM, 2600RPM,$9). His standard deal is to throw in a freebie fan, too www.electronix.com for the NO/NC reed magnetic microswitches. I used part 97-132, $1.99 each http://www.electronix.com/catalog/pr...ducts_id/12714 I'm going to be using 2x 3-cluster (White - ULITE-W3, $3.95) LEDs http://www.superbrightleds.com/cgi-b...i?product=UTIL to light the reefer, and one to light the freezer. The switch will turn on the LED, and turn off the circulating fans and the spillover fan, when the door is opened. I'll also use these microswitches and the 3-cluster LEDs for dim lighting in each of the closets and storage areas with doors. For about 6 bux and negligible other costs, as I'll do them myself, we'll always be able to see what's in the closet. Right now, I'm playing with LED rope lighting, having just gotten my first roll, red. So far I've only cut one section, and will put it next to the 4' fluorescent that I put up in the walkthrough/workshop, with an on/off/on red/white switch. However, until I take that fixture down to make the mounting for it, I've got it draped over a couple of places in the nav station. There's ample light to read by, but it's red, hallelujah, for night vision. This segment is spoken for, and thus not any other than just draped, but I'd have to figure out how to mount it so it was tastefully seen/not seen, and not in a position to shine in my eyes. Behind the fixture in the walkthrough, it will be stupendous. I'm hopeful, as easy as it appears to work with (aside from having to figure out how to mount it so it doesn't look like Christmas decoration, easy in under-cabinet and behind-fascia locations but not necessarily so everywhere), that I'll be able to do ambient lighting in amber in most places, but in particular, in the cockpit, for the most-of-the-time leisure we'll spend there. I'm leaning toward running up the bows of the bimini, if I could manage it, and just put the red on the binnacle frame,as in the 8' or so of that length, there would be ample red light - perhaps even too much, and I'd want to make it smaller. Red (and amber) light is about .15A per meter, so we don't have to be stingy with the length! Amortized, if I were to do 4' sections for each light (which, of course, could be longer or shorter, with ~1" per bulb in the rope), adding the additional cost of extra plugs, each would be under $10. It's only because I'm adding the 1.95 per extra plug that it's that much, as 5 come with the roll, along with 150 mounting clips. Max run for 12V operations is ~20m - but that only affects my original thought of outlining my stays at anchor, an admittedly affectatious thought based on, several years ago, having seen a marvelous schooner so rigged during one of the legs of a circumnav with my ex-father-in-law where we crewed in order to see if Lydia really wanted to do this :{)) Hope this is helpful to those who asked, and again I apologize for the delay. L8R Skip, refitting as fast as I can Morgan 461 #2 SV Flying Pig http://tinyurl.com/384p2 - The vessel as Tehamana, as we bought her "Twenty years from now you will be more disappointed by the things you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover." - Mark Twain |
#3
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Hi, Norm, and thanks for the comments.
I believe our use will be very light to the purpose. The current will be quite small, and the frequency of operation, likewise relatively small. In any case, with screw-terminal connections, at $1.99, I can afford to (easily) replace one if it fails. There are none in any critical application considered. None will be difficult to access, as they're surface mounts. OTOH, having had a background consulting with/to the security alarm business for some years long ago, I saw that the the 1/4 inch drill-mount reeds were sometimes prone to failure, and, of course, very much more difficult to replace. That led to the development of nickel-sized screw-in tops, so that the switch could be pulled out and replaced, later. As with all of my refit, I'll eventually be reporting on my success or failure with these. Right now, we're enjoying a band relief, having had a dose of Dennis this afternoon with winds to 40 knots+, and lots of rain. Then, clearing, but continued howling of distant halyards and shrouds, followed in about an hour by another heavy dose of rain, straight down that time. It's not raining any more, and winds are light. However, I'm expecting some heavy weather before long, which will be a good test of all the rebedding we've done. So far, all the rain in the last few weeks I've been aboard has been uneventful - but it didn't have much wind with it... L8R Skip, refitting as fast as I can! Posting from Googlegroups since I can't get to my newsgroups while wifi surfing! Morgan 461 #2 SV Flying Pig http://tinyurl.com/384p2 - The vessel as Tehamana, as we bought her "Twenty years from now you will be more disappointed by the things you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover." - Mark Twain |
#4
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On 8 Jul 2005 18:40:12 -0700, "Skip Gundlach" wrote:
snip However, I'm expecting some heavy weather before long, which will be a good test of all the rebedding we've done. So far, all the rain in the last few weeks I've been aboard has been uneventful - but it didn't have much wind with it... snip When you get a chance, unless you already have, please post a detailed account of how you re-bedded "stuff". That's where I'm at, at the moment. LOL..I've shut off most of the water, but gentle rains still fill the bilge. Norm B |
#5
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snip
When you get a chance, unless you already have, please post a detailed account of how you re-bedded "stuff". That's where I'm at, at the moment. LOL..I've shut off most of the water, but gentle rains still fill the bilge. Norm B Hi, Norm, and group, I took off literally anything which had a bolt through the deck, and filled those bolt/screw holes with Plumber's putty while I did other things. Those were stopgaps, as water got in in some substance. When it was time to rebed, two things: First, each hole was countersunk. That way, when tightening, the caulk is forced down the hole, as well as acting like a compression washer. Secondly, each item was liberally coated underneath, and as much as possible, any hole (like wiring, e.g.) forced with caulk. Then, each was merely snugged down. You can do even more, but we didn't: you can put a washer under each screw's edge (not around it!) and tighten down, then remove it in the next step. After the caulk has had a chance to cure (several days), go below and retighten everything. That has the effect of making a gasket. You can prove that by trimming off all the extra caulk which comes out the side after the first step. When you tighten again, you should have a band of caulk at the edge of whatever fitting it is you're tightening. Both in the first step and the second, you should also have had caulk climbing up the bolt head on the outside, though much less in the second, of course, cuz it's cured. In both cases, unless simply impossible, have the topsides person hold the bolt in place, and tighten from below. That avoids stripping the caulk out of the hole as it turns. Once you've done that, pressurize your boat with a yard blower, shopvac on blow, or the like, put into a convenient hole, such as a hawse pipe, or, if none convenient, make a companionway dashboard replacement out of cardboard or light plywood, and put it through a hole in that. Then go around the boat and spray a very light soap mixture on each and every screw and bolt head, mast, port, and anywhere else water may intrude. Bubbles will result in any leak. If you find a leak, fix it and keep on trucking. Water won't necessarily go from the leak point directly down, so chasing leaks is a real bear without doing something like this. You'll have some down-the-mast inevitable water accumulation - but even a mast can be mostly sealed up, if you just are aggressive about it, with grommets and caulk on every wire entry, and caulk on every screw (see above), some of which will even act to prevent dissimlar metals woes. HTH... L8R Skip, refitting as fast as I can, and off to pre-op, flying up and back to HotLanta cuz I can't spare the time to drive! Morgan 461 #2 SV Flying Pig http://tinyurl.com/384p2 - The vessel as Tehamana, as we bought her "Twenty years from now you will be more disappointed by the things you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover." - Mark Twain |
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