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#1
posted to rec.boats.cruising
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solar panel delam issue
Seasons greetings from La Paz, Mexico. Nice place to be fixing the
boat, don't you know . Even in these dark times I've been thinking that there was a problem with my solar array and now that we are in a town I finally got around to ripping off the suspect panel to inspect it. It is a Kyocera KC80 and is a laminate of glass, EVA glue and PVF backing. A small section of backing has pulled away from the glass causing a fault in the ground line for about 2/3 of the cells. I can make the panel work by squeezing in just the right place so I'm pretty sure this is the only problem with the module. I tested the bypass diodes and connectors and they are good. Now, I just e-mailed kyocera and don't yet know what their response will be. In the event that I have to fix the module I can see two ways to go about it. The delamination is at the edge of the panel. My current "fix" for testing purposes uses a clamp on the frame to press a couple of nuts up against the plastic which squeezes the contact closed. I could tap the fame and make-up a cam to clamp the thing. Another way to go about it would be to carefully slice open the blistered section of plastic and attempt to fix the contact and then seal it up with a bunch of goop. I'm thinking 5200 for the goop. I'm not sure what to use to join the connections. They are thin foil and already damaged so I think solder is out. Some kind of conductive room temperature glue would be ideal. Is there any such thing? Does anyone know the Spanish for it? Or I might epoxy a bit of silver or copper foil across the joint... Not quite sure of how that would work in detail, though... Any ideas out there? Thanks! --Tom. |
#2
posted to rec.boats.cruising
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solar panel delam issue
On Mon, 22 Dec 2008 19:41:43 -0800 (PST), "
wrote: Seasons greetings from La Paz, Mexico. ... They are thin foil and already damaged so I think solder is out. Some kind of conductive room temperature glue would be ideal. Is there any such thing? Does anyone know the Spanish for it? Or I might epoxy a bit of silver or copper foil across the joint... Not quite sure of how that would work in detail, though... Any ideas out there? Thanks! --Tom. Solar panels are often made with soldered copper tape busses. So copper tape and solder would be one way to go. There is a siver loaded epoxy that can do reasonably well in thin layers. It's expensive, naturally. BrianW |
#3
posted to rec.boats.cruising
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solar panel delam issue
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#4
posted to rec.boats.cruising
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solar panel delam issue
On Dec 22, 9:04*pm, Geoff Schultz wrote:
These have a 25 year warranty. *Contact the manufacturer. -- Geoffwww.GeoffSchultz.org I'm trying to. Meanwhile I'm in a sort of remote place and want the solar so it might be nice to fix the panel, too... --Tom. |
#5
posted to rec.boats.cruising
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solar panel delam issue
On Dec 22, 9:00*pm, Brian Whatcott wrote:
.... Solar panels are often made with soldered copper tape busses. So copper tape and solder would be one way to go. There is a siver loaded epoxy that can do reasonably well in thin layers. It's expensive, naturally. BrianW Right. The tapes on these panels are either well "tinned" or silver. I presume the former. From the lens side I can't see any solder but that doesn't really mean anything. If the foil is tinned maybe just touching it with an iron would make a join... --Tom. |
#6
posted to rec.boats.cruising
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solar panel delam issue
On Mon, 22 Dec 2008 22:00:05 -0600, Brian Whatcott
wrote: On Mon, 22 Dec 2008 19:41:43 -0800 (PST), " wrote: Seasons greetings from La Paz, Mexico. ... They are thin foil and already damaged so I think solder is out. Some kind of conductive room temperature glue would be ideal. Is there any such thing? Does anyone know the Spanish for it? Or I might epoxy a bit of silver or copper foil across the joint... Not quite sure of how that would work in detail, though... Any ideas out there? Thanks! --Tom. Solar panels are often made with soldered copper tape busses. So copper tape and solder would be one way to go. There is a siver loaded epoxy that can do reasonably well in thin layers. It's expensive, naturally. BrianW As for solder, one of the lead free formulations, 95 tin, 5 silver, is twice as strong as the old 50/ 50 lead/tin and melts at 375. Some have said there is a 25 year warranty, although how you can trust a company to exist that long is beyond me Casady |
#7
posted to rec.boats.cruising
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solar panel delam issue
wrote in message
... Seasons greetings from La Paz, Mexico. Nice place to be fixing the boat, don't you know . Even in these dark times I've been thinking that there was a problem with my solar array and now that we are in a town I finally got around to ripping off the suspect panel to inspect it. It is a Kyocera KC80 and is a laminate of glass, EVA glue and PVF backing. A small section of backing has pulled away from the glass causing a fault in the ground line for about 2/3 of the cells. I can make the panel work by squeezing in just the right place so I'm pretty sure this is the only problem with the module. I tested the bypass diodes and connectors and they are good. Now, I just e-mailed kyocera and don't yet know what their response will be. In the event that I have to fix the module I can see two ways to go about it. The delamination is at the edge of the panel. My current "fix" for testing purposes uses a clamp on the frame to press a couple of nuts up against the plastic which squeezes the contact closed. I could tap the fame and make-up a cam to clamp the thing. Another way to go about it would be to carefully slice open the blistered section of plastic and attempt to fix the contact and then seal it up with a bunch of goop. I'm thinking 5200 for the goop. I'm not sure what to use to join the connections. They are thin foil and already damaged so I think solder is out. Some kind of conductive room temperature glue would be ideal. Is there any such thing? Does anyone know the Spanish for it? Or I might epoxy a bit of silver or copper foil across the joint... Not quite sure of how that would work in detail, though... Any ideas out there? Thanks! --Tom. No ideas, but I'm glad to hear all is well! An uneventful cruise? -- "j" ganz @@ www.sailnow.com |
#8
posted to rec.boats.cruising
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solar panel delam issue
How old are the panels??
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#9
posted to rec.boats.cruising
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solar panel delam issue
On Dec 23, 4:41*am, pirate wrote:
*How old are the panels?? They are just under 9 years old. They are supposed to be warranted for 20 but there may not be a practical way to get a replacement to me here in Baja Mexico... I just don't know yet. I have sent Kyocera an email and attempted a phone call but no joy. It is the holiday season so there may not be anyone in the office... --Tom. |
#10
posted to rec.boats.cruising
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solar panel delam issue
They should be able to ship them to La Paz. You might want to talk to the
people in the Moorings office. They're pretty good with local info like this. wrote in message ... On Dec 23, 4:41 am, pirate wrote: How old are the panels?? They are just under 9 years old. They are supposed to be warranted for 20 but there may not be a practical way to get a replacement to me here in Baja Mexico... I just don't know yet. I have sent Kyocera an email and attempted a phone call but no joy. It is the holiday season so there may not be anyone in the office... --Tom. -- "j" ganz @@ www.sailnow.com |
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