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#1
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I got invited up to observe the progress of the new Fathom 40. Hull #1
is being created in a mammoth aluminum shed up in the bustling town of Sedro Wooley, WA. Many of the interior layups are done, the stringer grid popped out of the mold yesterday afternoon, and the hull is getting prepped for infusion. Interesting pedigree for this boat; the three partners in the company were all in upper management positions of Nordic Tug (in fact, one was the president for several years). Five of these boats have already been sold, and the first one hasn't been completed. They hope to have the first boat launched in time to have it in Seattle for Opening Day, May 5. The wonders of compter assisted design never cease to amaze me. In one corner of the plant there's a guy building wiring harnesses. Every single wire is labeled, of course, and they are all precut to the exact length they will need to be and have the appropriate connectors installed. Using the 3D images on the computer screen, they know how each wire will route, what side of a system or accessory it will connect to, etc. The guy building the harnesses admitted that there could be some risk in putting together wires for a hull that hasn't yet been assembled. "We could be off by as much a 1/1000th of an inch," he said. :-) One thing that I thought was notable, some of the infusion molds make as many as 9 parts at once. For example, there are some cutouts in the form used for the cabintop above the pilothouse. Rather than mold around the "hole", a small part is built into the mold and included in the infusion matrix. In one case, the cover for a grey water tank was being created in what would have been a wasted "space" in the old days- and there would have been additional expense for laying up the small part as a separate item. I always enjoy watching boats being built. Couldn't do it for a living, the fiberglass smell drives me nuts within short order. The new infusion processes seem to have radically reduced the amount of fumes in the air- but there are still more than I'd care to breathe on a regular basis. The systems and materials chosen for this vessel inspire confidence that it will be a pretty good boat when finished. The experience of the partners and their key employees (mostly lured away from guess who) also bodes well for the Fathom 40. |
#2
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![]() "Chuck Gould" wrote in message ups.com... I got invited up to observe the progress of the new Fathom 40. Hull #1 is being created in a mammoth aluminum shed up in the bustling town of Sedro Wooley, WA. Many of the interior layups are done, the stringer grid popped out of the mold yesterday afternoon, and the hull is getting prepped for infusion. Interesting pedigree for this boat; the three partners in the company were all in upper management positions of Nordic Tug (in fact, one was the president for several years). Five of these boats have already been sold, and the first one hasn't been completed. They hope to have the first boat launched in time to have it in Seattle for Opening Day, May 5. The wonders of compter assisted design never cease to amaze me. In one corner of the plant there's a guy building wiring harnesses. Every single wire is labeled, of course, and they are all precut to the exact length they will need to be and have the appropriate connectors installed. Using the 3D images on the computer screen, they know how each wire will route, what side of a system or accessory it will connect to, etc. The guy building the harnesses admitted that there could be some risk in putting together wires for a hull that hasn't yet been assembled. "We could be off by as much a 1/1000th of an inch," he said. :-) One thing that I thought was notable, some of the infusion molds make as many as 9 parts at once. For example, there are some cutouts in the form used for the cabintop above the pilothouse. Rather than mold around the "hole", a small part is built into the mold and included in the infusion matrix. In one case, the cover for a grey water tank was being created in what would have been a wasted "space" in the old days- and there would have been additional expense for laying up the small part as a separate item. I always enjoy watching boats being built. Couldn't do it for a living, the fiberglass smell drives me nuts within short order. The new infusion processes seem to have radically reduced the amount of fumes in the air- but there are still more than I'd care to breathe on a regular basis. The systems and materials chosen for this vessel inspire confidence that it will be a pretty good boat when finished. The experience of the partners and their key employees (mostly lured away from guess who) also bodes well for the Fathom 40. Is this the one designed by George C Marshall? Thanks, Dan |
#3
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posted to rec.boats
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![]() "Danlw" wrote in message . .. "Chuck Gould" wrote in message ups.com... I got invited up to observe the progress of the new Fathom 40. Hull #1 is being created in a mammoth aluminum shed up in the bustling town of Sedro Wooley, WA. Many of the interior layups are done, the stringer grid popped out of the mold yesterday afternoon, and the hull is getting prepped for infusion. Interesting pedigree for this boat; the three partners in the company were all in upper management positions of Nordic Tug (in fact, one was the president for several years). Five of these boats have already been sold, and the first one hasn't been completed. They hope to have the first boat launched in time to have it in Seattle for Opening Day, May 5. The wonders of compter assisted design never cease to amaze me. In one corner of the plant there's a guy building wiring harnesses. Every single wire is labeled, of course, and they are all precut to the exact length they will need to be and have the appropriate connectors installed. Using the 3D images on the computer screen, they know how each wire will route, what side of a system or accessory it will connect to, etc. The guy building the harnesses admitted that there could be some risk in putting together wires for a hull that hasn't yet been assembled. "We could be off by as much a 1/1000th of an inch," he said. :-) One thing that I thought was notable, some of the infusion molds make as many as 9 parts at once. For example, there are some cutouts in the form used for the cabintop above the pilothouse. Rather than mold around the "hole", a small part is built into the mold and included in the infusion matrix. In one case, the cover for a grey water tank was being created in what would have been a wasted "space" in the old days- and there would have been additional expense for laying up the small part as a separate item. I always enjoy watching boats being built. Couldn't do it for a living, the fiberglass smell drives me nuts within short order. The new infusion processes seem to have radically reduced the amount of fumes in the air- but there are still more than I'd care to breathe on a regular basis. The systems and materials chosen for this vessel inspire confidence that it will be a pretty good boat when finished. The experience of the partners and their key employees (mostly lured away from guess who) also bodes well for the Fathom 40. Is this the one designed by George C Marshall? Thanks, Dan Make that Greg, not George. Dan |
#4
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On Mar 8, 6:03�pm, "Danlw" wrote:
"Danlw" wrote in message . .. "Chuck Gould" wrote in message oups.com... I got invited up to observe the progress of the new Fathom 40. Hull #1 is being created in a mammoth aluminum shed up in the bustling town of Sedro Wooley, WA. Many of the interior layups are done, the stringer grid popped out of the mold yesterday afternoon, and the hull is getting prepped for infusion. Interesting pedigree for this boat; the three partners in the company were all in upper management positions of Nordic Tug (in fact, one was the president for several years). Five of these boats have already been sold, and the first one hasn't been completed. They hope to have the first boat launched in time to have it in Seattle for Opening Day, May 5. The wonders of compter assisted design never cease to amaze me. In one corner of the plant there's a guy building wiring harnesses. Every single wire is labeled, of course, and they are all precut to the exact length they will need to be and have the appropriate connectors installed. Using the 3D images on the computer screen, they know how each wire will route, what side of a system or accessory it will connect to, etc. The guy building the harnesses admitted that there could be some risk in putting together wires for a hull that hasn't yet been assembled. "We could be off by as much a 1/1000th of an inch," he said. :-) One thing that I thought was notable, some of the infusion molds make as many as 9 parts at once. For example, there are some cutouts in the form used for the cabintop above the pilothouse. Rather than mold around the *"hole", a small part is built into the mold and included in the infusion matrix. In one case, the cover for a grey water tank was being created in what would have been a wasted "space" in the old days- and there would have been additional expense for laying up the small part as a separate item. I always enjoy watching boats being built. Couldn't do it for a living, the fiberglass smell drives me nuts within short order. The new infusion processes seem to have radically reduced the amount of fumes in the air- but there are still more than I'd care to breathe on a regular basis. The systems and materials chosen for this vessel inspire confidence that it will be a pretty good boat when finished. The experience of the partners and their key employees (mostly lured away from guess who) also bodes well for the Fathom 40. Is this the one designed by George C Marshall? Thanks, Dan Make that Greg, not George. Dan- Hide quoted text - - Show quoted text - It is. Ric Reid, (former president of Nordic Tug), told me that Greg had the design together within just a few days of accepting the contract. "We're pretty sure he'd been working on this concept for the last few years as a kind of designer's pet project," he said. Some unusual aspects: There's no skeg. The theory is that the prop wash against the skeg increases vibration. The prop is protected by virtue of the fact that the keel extends down below the blades. There is stand-up headroom on the port side of the engine room. The molding for the main deck has a raised settee above the port side of the engine room, and that creates the necessary vertical clearance. Stand-up room in portion of the engine room is quite a feat on most 40- footers.. The hull is a split mold, and will be cored above the waterline. Darn nearly everything will be infusion molded. More info: http://fathomyachts.com/ |
#5
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posted to rec.boats
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![]() "Chuck Gould" wrote in message oups.com... On Mar 8, 6:03?pm, "Danlw" wrote: "Danlw" wrote in message . .. "Chuck Gould" wrote in message oups.com... I got invited up to observe the progress of the new Fathom 40. Hull #1 is being created in a mammoth aluminum shed up in the bustling town of Sedro Wooley, WA. Many of the interior layups are done, the stringer grid popped out of the mold yesterday afternoon, and the hull is getting prepped for infusion. Interesting pedigree for this boat; the three partners in the company were all in upper management positions of Nordic Tug (in fact, one was the president for several years). Five of these boats have already been sold, and the first one hasn't been completed. They hope to have the first boat launched in time to have it in Seattle for Opening Day, May 5. The wonders of compter assisted design never cease to amaze me. In one corner of the plant there's a guy building wiring harnesses. Every single wire is labeled, of course, and they are all precut to the exact length they will need to be and have the appropriate connectors installed. Using the 3D images on the computer screen, they know how each wire will route, what side of a system or accessory it will connect to, etc. The guy building the harnesses admitted that there could be some risk in putting together wires for a hull that hasn't yet been assembled. "We could be off by as much a 1/1000th of an inch," he said. :-) One thing that I thought was notable, some of the infusion molds make as many as 9 parts at once. For example, there are some cutouts in the form used for the cabintop above the pilothouse. Rather than mold around the "hole", a small part is built into the mold and included in the infusion matrix. In one case, the cover for a grey water tank was being created in what would have been a wasted "space" in the old days- and there would have been additional expense for laying up the small part as a separate item. I always enjoy watching boats being built. Couldn't do it for a living, the fiberglass smell drives me nuts within short order. The new infusion processes seem to have radically reduced the amount of fumes in the air- but there are still more than I'd care to breathe on a regular basis. The systems and materials chosen for this vessel inspire confidence that it will be a pretty good boat when finished. The experience of the partners and their key employees (mostly lured away from guess who) also bodes well for the Fathom 40. Is this the one designed by George C Marshall? Thanks, Dan Make that Greg, not George. Dan- Hide quoted text - - Show quoted text - It is. Ric Reid, (former president of Nordic Tug), told me that Greg had the design together within just a few days of accepting the contract. "We're pretty sure he'd been working on this concept for the last few years as a kind of designer's pet project," he said. Some unusual aspects: There's no skeg. The theory is that the prop wash against the skeg increases vibration. The prop is protected by virtue of the fact that the keel extends down below the blades. There is stand-up headroom on the port side of the engine room. The molding for the main deck has a raised settee above the port side of the engine room, and that creates the necessary vertical clearance. Stand-up room in portion of the engine room is quite a feat on most 40- footers.. The hull is a split mold, and will be cored above the waterline. Darn nearly everything will be infusion molded. More info: http://fathomyachts.com/ Interesting. I had noticed that it was Marshall that designed the 85' Pacific Mariner while at the boat show and had looked at his web site and there was a bit of info on the 40' Fathom--more in my price range. Hope to see the finished product. Dan |
#6
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posted to rec.boats
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![]() "Chuck Gould" wrote in message ups.com... I got invited up to observe the progress of the new Fathom 40. Hull #1 is being created in a mammoth aluminum shed up in the bustling town of Sedro Wooley, WA. Many of the interior layups are done, the stringer grid popped out of the mold yesterday afternoon, and the hull is getting prepped for infusion. Another glowing assessment of a boat by Chuck. How lucky you are to observe hundreds of boats with no flaws. ;-) Heck, if one did not know better one might otherwise think your *review* is a shameless advertisement for Fathom boats. Ka Ching! |
#7
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posted to rec.boats
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On Mar 8, 6:47�pm, "JimH" wrote:
"Chuck Gould" wrote in message ups.com... I got invited up to observe the progress of the new Fathom 40. Hull #1 is being created in a mammoth aluminum shed up in the bustling town of Sedro Wooley, WA. Many of the interior layups are done, the stringer grid popped out of the mold yesterday afternoon, and the hull is getting prepped for infusion. Another glowing assessment of a boat by Chuck. * How lucky you are to observe hundreds of boats with no flaws. *;-) Heck, if one did not know better one might otherwise think your *review* is a shameless advertisement for Fathom boats. Ka Ching! If one really didn't shot from shine, they'd think my report on a visit to a boat factory was a "review". But one would have to be just about dumber than a barnacle to arrive at that conclusion, so there's darn little chance of it happening here in the NG. (On the remote chance that you failed to notice, there *is no* boat to review. Just a group of molded sections and a partially laid up hull.) |
#8
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posted to rec.boats
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Chuck Gould wrote:
On Mar 8, 6:47�pm, "JimH" wrote: "Chuck Gould" wrote in message ups.com... I got invited up to observe the progress of the new Fathom 40. Hull #1 is being created in a mammoth aluminum shed up in the bustling town of Sedro Wooley, WA. Many of the interior layups are done, the stringer grid popped out of the mold yesterday afternoon, and the hull is getting prepped for infusion. Another glowing assessment of a boat by Chuck. � How lucky you are to observe hundreds of boats with no flaws. �;-) Heck, if one did not know better one might otherwise think your *review* is a shameless advertisement for Fathom boats. Ka Ching! If one really didn't shot from shine, they'd think my report on a visit to a boat factory was a "review". But one would have to be just about dumber than a barnacle to arrive at that conclusion, so there's darn little chance of it happening here in the NG. (On the remote chance that you failed to notice, there *is no* boat to review. Just a group of molded sections and a partially laid up hull.) One would definitely have to be dumber than a barnacle to think anyone would pay someone to make a post in rec.boats. |
#9
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posted to rec.boats
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On 8 Mar 2007 20:06:30 -0800, "Chuck Gould"
wrote: On Mar 8, 6:47?pm, "JimH" wrote: "Chuck Gould" wrote in message ups.com... I got invited up to observe the progress of the new Fathom 40. Hull #1 is being created in a mammoth aluminum shed up in the bustling town of Sedro Wooley, WA. Many of the interior layups are done, the stringer grid popped out of the mold yesterday afternoon, and the hull is getting prepped for infusion. Another glowing assessment of a boat by Chuck. How lucky you are to observe hundreds of boats with no flaws. ;-) Heck, if one did not know better one might otherwise think your *review* is a shameless advertisement for Fathom boats. Ka Ching! If one really didn't shot from shine, they'd think my report on a visit to a boat factory was a "review". But one would have to be just about dumber than a barnacle to arrive at that conclusion, so there's darn little chance of it happening here in the NG. (On the remote chance that you failed to notice, there *is no* boat to review. Just a group of molded sections and a partially laid up hull.) Chuck, what you're implying is a reading comprehension problem. -- John H "All decisions are the result of binary thinking." |
#10
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On Mar 9, 5:16?am, JLH wrote:
On 8 Mar 2007 20:06:30 -0800, "Chuck Gould" wrote: On Mar 8, 6:47?pm, "JimH" wrote: If one really didn't shot from shine, they'd think my report on a visit to a boat factory was a "review". But one would have to be just about dumber than a barnacle to arrive at that conclusion, so there's darn little chance of it happening here in the NG. (On the remote chance that you failed to notice, there *is no* boat to review. Just a group of molded sections and a partially laid up hull.) Chuck, what you're implying is a reading comprehension problem. -- John H Barnacle: A very low form of marine life that contributes nothing to the normal operation of a boat and is a PITA simply "along for the ride". Seems like there will always be a few barnacles. It's fortunate that we don't have any posters to the NG who are non-contributing lower life forms simply along for the ride. But let's examine my egregious screw up: How would I dare post some boating related content here? Will someobdy please pray for my poor misguided soul and send me an email informing me about it? That will give me something to post that would meet with Jim's approval. I live and die by JimH's opinion of me, and it's so distressing to see him unhappy or displeased. Perhaps I should apologize to JimH and his on-line prayer group for cluttering up the rec.boats board with comments about a visit to a boat factory. Who gives a durn about boats or how one brand or another is built? What was I thinking? Anybody know where I can buy a lottery ticket? Not only would that be the highlight of my week, it would make interesting, boating related reading. :-) |
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