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First recorded activity by BoatBanter: Jul 2006
Posts: 4,727
Default How to Drill Out a Broken Bolt?


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ps.com...
Clams Canino wrote:
I wanna know how you broke *three*.
I mean - after you broke one... didn't a clue rake at least try to hit
you
over the head about the rest of them?


Actually, I could have broken all four -- instead of merely three. I
must have come to my sense when I was bearing down on the 4th bolt.

I have a tendency to over-doing anything (such as running my knee to
the point that I needed to have a surgery done on my knee). And
tightening up the bolts too much is one of my tendency. That was the
reason why I bought a torque wrench hoping that using the torque wrench
will prevent me from over-torquing the bolts. Unfortunately, I mistook
60-inch-pounds with 60-feet-pounds, and I ended up over-torquing the
bolts by 12 times. And the fact that the torque wrench that I use is
quite big (designed more for higher torque such as for torquing the
propeller); therefore, I didn't get a good feel of the tension. I have
ordered a 1/4" torque wrench that is designed for lower torque (such as
60-inch-pounds); hopefully, this will prevent me from making a similar
mistake.

Jay Chan


Buy a hammer impact tool. And then make sure the socket you use does not
bottom on the case. That way you get twisting and an impact lengthwise at
the same time. Was the only thing that got aluminum screws out of a
Kawasaki engine case with out stripping the heads.


 
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