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I think I found the oil leak problem. When putting the lower drive
shaft back in, I noticed that there was a piece of the bearing housing missing. It's not a good place since it's around the O-ring. Part of the ridge is missing from where the o-ring sits. It looked as if it had been leaking because my o-ring was deteriorating at that spot. Here is my best guess on what happened. I was cruising across the lake with no oil in the LU. When it finally kicked out of forward into neutral, I think at that point the lower unit was almost locked up and my shifter shaft came loose from the shifter plunger on the LU because I tried to force it into forward. My shift shaft is not a screw down, it's just a notch like deal. Since down on the plunger is reverse, the shift shaft would push the plunger down. Also, it would go back to neutral because that shift just slides easily back. It would not fully shift into forward because 1) It had no oil and therefore was trying to lockup, this is not an easy gear to get in anyway 2) The shifter shaft has come loose and could not pull the plunger up into forward. I can get the unit to shift from R to N to F and the gears are all lined up and catching. I assume the shifting is fine. l I'm going to find a new bearing housing and new seals for everything, then put everything back together and give it a shot. I'm thinking of running it by a shop to get them to do a pressure test. How much $ does that usually run? Thanks, Jason |
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