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#1
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Got an old Monkey Wards Sea King .7.5 by Chrysler, and I am stumped.
It won't run on the bottom cylinder, not matter what I do. So far, I've : changed the head, head gasket, coil, converted to electronic ignition, went over the carb (twice), two new sets of plugs, looked at the reed valves, and it STILL won't run regularly on that bottom cylinder. Runs fine on the top cylinder, and every now and then you hear I occasionally hear it pop and shutter, and hear it kick in, but for the most part, the bottom cylinder won't run. Plug just black, sometime fluffy black, sometime wet black. I even looked at the fuel pump diaphragm under a magnifier glass, and it too looks fine. So what the heck could I be missing here? Compression is at 150 Lbs. I just don't get it. The only thing I can think of is the bottom crankcase seal is bad, and I'm sucking in air or water or something. I even took off the exhaust manifold plate to make sure the exhaust port wasn't plugged. Peeked in the exhaust port, and the edge of the piston looks fine. Surely someone have the missing clue, help!! Thanks ! |
#2
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On Sun, 24 Oct 2004 03:10:04 GMT, "Mr Wizzard"
wrote: Got an old Monkey Wards Sea King .7.5 by Chrysler, and I am stumped. It won't run on the bottom cylinder, not matter what I do. So far, I've : changed the head, head gasket, coil, converted to electronic ignition, went over the carb (twice), two new sets of plugs, looked at the reed valves, and it STILL won't run regularly on that bottom cylinder. Runs fine on the top cylinder, and every now and then you hear I occasionally hear it pop and shutter, and hear it kick in, but for the most part, the bottom cylinder won't run. Plug just black, sometime fluffy black, sometime wet black. I even looked at the fuel pump diaphragm under a magnifier glass, and it too looks fine. So what the heck could I be missing here? Compression is at 150 Lbs. I just don't get it. The only thing I can think of is the bottom crankcase seal is bad, and I'm sucking in air or water or something. I even took off the exhaust manifold plate to make sure the exhaust port wasn't plugged. Peeked in the exhaust port, and the edge of the piston looks fine. Surely someone have the missing clue, help!! Power pack? Later, Tom |
#3
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Also Sprach Short Wave Sportfishing :
Power pack? No power pack in this old boy. It's basically an aircooled lawnmower engine with an outboard leg. (I have one sitting in my garage) To the OP... I'm thinking sparkplug wire maybe? Can you check with a spark tester to see if the spark can jump the same gap on each cylinder? Also, where ever did you find an electronic igniton for one of thses things? Dan -- Every now and then when your life gets complicated and the weasels start closing in, the only cure is to load up on heinous chemicals and then drive like a ******* from Hollywood to Las Vegas ... with the music at top volume and at least a pint of ether. -- H.S. Thompson, "Fear and Loathing in Las Vegas" |
#4
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![]() "Short Wave Sportfishing" wrote in message ... On Sun, 24 Oct 2004 03:10:04 GMT, "Mr Wizzard" wrote: Got an old Monkey Wards Sea King .7.5 by Chrysler, and I am stumped. It won't run on the bottom cylinder, not matter what I do. So far, I've : changed the head, head gasket, coil, converted to electronic ignition, went over the carb (twice), two new sets of plugs, looked at the reed valves, and it STILL won't run regularly on that bottom cylinder. Runs fine on the top cylinder, and every now and then you hear I occasionally hear it pop and shutter, and hear it kick in, but for the most part, the bottom cylinder won't run. Plug just black, sometime fluffy black, sometime wet black. I even looked at the fuel pump diaphragm under a magnifier glass, and it too looks fine. So what the heck could I be missing here? Compression is at 150 Lbs. I just don't get it. The only thing I can think of is the bottom crankcase seal is bad, and I'm sucking in air or water or something. I even took off the exhaust manifold plate to make sure the exhaust port wasn't plugged. Peeked in the exhaust port, and the edge of the piston looks fine. Surely someone have the missing clue, help!! Power pack? What is a "power pack" ? ...This is an old Sea King 7.5 with "type A" (I think) iginition, it's like a lawn mower, has one coil, one condenser, and one set of breaker points for each of the two cylingers, all of which is under the flywheel (which has just one magnet). Surely someone must have some insight to this total mystery ?? I've been working on small engines, and specifically 2-strokes for a long-long times, so this unsolved mystery has been having a huge inpact on my life (and my shop, my time, and everything else). Later, Tom |
#5
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"Mr Wizzard" wrote in message news:f2Fed.415363$mD.411619@attbi_s02...
Got an old Monkey Wards Sea King .7.5 by Chrysler, and I am stumped. It won't run on the bottom cylinder, not matter what I do. So far, I've : changed the head, head gasket, coil, converted to electronic ignition, went over the carb (twice), two new sets of plugs, looked at the reed valves, and it STILL won't run regularly on that bottom cylinder. Runs fine on the top cylinder, and every now and then you hear I occasionally hear it pop and shutter, and hear it kick in, but for the most part, the bottom cylinder won't run. Plug just black, sometime fluffy black, sometime wet black. I even looked at the fuel pump diaphragm under a magnifier glass, and it too looks fine. So what the heck could I be missing here? Compression is at 150 Lbs. I just don't get it. The only thing I can think of is the bottom crankcase seal is bad, and I'm sucking in air or water or something. I even took off the exhaust manifold plate to make sure the exhaust port wasn't plugged. Peeked in the exhaust port, and the edge of the piston looks fine. Surely someone have the missing clue, help!! Thanks ! it sounds very much like a bad bottom crank seal. if you have good spark and good compression and the carb is clean you are only left with bad reeds or bad crankcase sealing. can you still buy parts for that bad boy? |
#6
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![]() "Marshall Banana" wrote in message ... Also Sprach Short Wave Sportfishing : Power pack? No power pack in this old boy. It's basically an aircooled lawnmower engine with an outboard leg. (I have one sitting in my garage) To the OP... I'm thinking sparkplug wire maybe? Can you check with a spark tester to see if the spark can jump the same gap on each cylinder? I got a new coil (w/ spark plug wire), and switched coils, etc. Also, where ever did you find an electronic igniton for one of thses things? Ah!, simple!. *Since* the flywheel has only "one" magent, you can use these $13 universal ignition modules/breaker point eliminator modules - I've been using them on ALL engine that comes thru here with breaker points. Works great for 1, or 2 cylinder engines that uses a magneto ignition where "one" magnet in the flywheel swings past a coil(s). Its called a "Nova II", or a "universal ignition" module for small engines, and can find them on line at any small engine supply outfit on the web. They are about the size of a postage stamp, and eliminates the condenser, and most importantly, the breaker points! - no more points in a 2-cylinder means you don't have to worry about matching up point gaps, *or* worry about situation where the lobe is worn that opens/closes the points (which is how I got involved in these modules in the FIRST place). I re-did a 1974 Sears Gamefisher 7.5 (made by Eska w/ a Tecumseh engine) where the lobe was too worn to open the points far enough. So pass this info on!! For 1, or 2 cylinder OB's with flywheel/magneto ignitions, take the points and condenser(s) out, and put one of these little things in, they are very reliable! 2 terminals, and one screw, thats ALL there is to it!! Look :! http://www.mfgsupply.com/m/c/31-8786.html http://www.srnow.net/auto/detailview...323506&id3=YES And last item on this list: http://www.jackssmallengines.com/ignition_t.cfm So yeah, I simply can't say enough about these little miricles!. Now, back to my problem, any ideas ?? Dan -- Every now and then when your life gets complicated and the weasels start closing in, the only cure is to load up on heinous chemicals and then drive like a ******* from Hollywood to Las Vegas ... with the music at top volume and at least a pint of ether. -- H.S. Thompson, "Fear and Loathing in Las Vegas" |
#7
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On Sun, 24 Oct 2004 18:45:04 GMT, "Mr Wizzard"
wrote: "Marshall Banana" wrote in message ... Also Sprach Short Wave Sportfishing : Power pack? No power pack in this old boy. It's basically an aircooled lawnmower engine with an outboard leg. (I have one sitting in my garage) To the OP... I'm thinking sparkplug wire maybe? Can you check with a spark tester to see if the spark can jump the same gap on each cylinder? I got a new coil (w/ spark plug wire), and switched coils, etc. Also, where ever did you find an electronic igniton for one of thses things? Ah!, simple!. *Since* the flywheel has only "one" magent, you can use these $13 universal ignition modules/breaker point eliminator modules - I've been using them on ALL engine that comes thru here with breaker points. Works great for 1, or 2 cylinder engines that uses a magneto ignition where "one" magnet in the flywheel swings past a coil(s). Its called a "Nova II", or a "universal ignition" module for small engines, and can find them on line at any small engine supply outfit on the web. They are about the size of a postage stamp, and eliminates the condenser, and most importantly, the breaker points! - no more points in a 2-cylinder means you don't have to worry about matching up point gaps, *or* worry about situation where the lobe is worn that opens/closes the points (which is how I got involved in these modules in the FIRST place). I re-did a 1974 Sears Gamefisher 7.5 (made by Eska w/ a Tecumseh engine) where the lobe was too worn to open the points far enough. So pass this info on!! For 1, or 2 cylinder OB's with flywheel/magneto ignitions, take the points and condenser(s) out, and put one of these little things in, they are very reliable! 2 terminals, and one screw, thats ALL there is to it!! Look :! http://www.mfgsupply.com/m/c/31-8786.html http://www.srnow.net/auto/detailview...323506&id3=YES And last item on this list: http://www.jackssmallengines.com/ignition_t.cfm So yeah, I simply can't say enough about these little miricles!. Now, back to my problem, any ideas ?? Change the module? :) Later, Tom "Beware the one legged man in a butt kicking contest - he is there for a reason." Wun Hung Lo - date unknown |
#8
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On Sun, 24 Oct 2004 18:28:50 GMT, "Mr Wizzard"
wrote: "Short Wave Sportfishing" wrote in message .. . On Sun, 24 Oct 2004 03:10:04 GMT, "Mr Wizzard" wrote: Got an old Monkey Wards Sea King .7.5 by Chrysler, and I am stumped. It won't run on the bottom cylinder, not matter what I do. So far, I've : changed the head, head gasket, coil, converted to electronic ignition, went over the carb (twice), two new sets of plugs, looked at the reed valves, and it STILL won't run regularly on that bottom cylinder. Runs fine on the top cylinder, and every now and then you hear I occasionally hear it pop and shutter, and hear it kick in, but for the most part, the bottom cylinder won't run. Plug just black, sometime fluffy black, sometime wet black. I even looked at the fuel pump diaphragm under a magnifier glass, and it too looks fine. So what the heck could I be missing here? Compression is at 150 Lbs. I just don't get it. The only thing I can think of is the bottom crankcase seal is bad, and I'm sucking in air or water or something. I even took off the exhaust manifold plate to make sure the exhaust port wasn't plugged. Peeked in the exhaust port, and the edge of the piston looks fine. Surely someone have the missing clue, help!! Power pack? What is a "power pack" ? ...This is an old Sea King 7.5 with "type A" (I think) iginition, it's like a lawn mower, has one coil, one condenser, and one set of breaker points for each of the two cylingers, all of which is under the flywheel (which has just one magnet). Hey, it was a shot in the dark. :) I didn't see an answer, so I thought I'd throw it out. My experience is with much later 2 cycle engines and not much at that, although I have rebuilt one or two. A power pack is similar to a coil in an auto. Surely someone must have some insight to this total mystery ?? I've been working on small engines, and specifically 2-strokes for a long-long times, so this unsolved mystery has been having a huge inpact on my life (and my shop, my time, and everything else). From my limited knowledge of this subject, I would think crank seal. Later, Tom "Beware the one legged man in a butt kicking contest - he is there for a reason." Wun Hung Lo - date unknown |
#9
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![]() "BenC" wrote in message om... "Mr Wizzard" wrote in message news:f2Fed.415363$mD.411619@attbi_s02... Got an old Monkey Wards Sea King .7.5 by Chrysler, and I am stumped. It won't run on the bottom cylinder, not matter what I do. So far, I've : changed the head, head gasket, coil, converted to electronic ignition, went over the carb (twice), two new sets of plugs, looked at the reed valves, and it STILL won't run regularly on that bottom cylinder. Runs fine on the top cylinder, and every now and then you hear I occasionally hear it pop and shutter, and hear it kick in, but for the most part, the bottom cylinder won't run. Plug just black, sometime fluffy black, sometime wet black. I even looked at the fuel pump diaphragm under a magnifier glass, and it too looks fine. So what the heck could I be missing here? Compression is at 150 Lbs. I just don't get it. The only thing I can think of is the bottom crankcase seal is bad, and I'm sucking in air or water or something. I even took off the exhaust manifold plate to make sure the exhaust port wasn't plugged. Peeked in the exhaust port, and the edge of the piston looks fine. Surely someone have the missing clue, help!! Thanks ! it sounds very much like a bad bottom crank seal. if you have good spark and good compression and the carb is clean you are only left with bad reeds or bad crankcase sealing. can you still buy parts for that bad boy? Ah, thats what I was afraid of. So lets talk about this - you seem to seasoned, and knowledgable about this. Compression *is* good, yeah. As I said, I questioned water leak at water jacket, so I went and got a good used head, wet-sanded it on a 1/4" sheet of coffee table glass, got that baby "aircraft grade" FLAT, torqued the head and new head gasket to 70 in-lbs first, then same pattern at 130 in/lbs. "some" (limited parts) are available. So.... This bottom crank seal.... What exactally do you suspect is happening? Water/air getting "in", or fuel charge getting "out" ?? An d the reed valves..., they seem perfect (accourding to how the service manual says to check them). Service manual says MAX .005 in "lift" (distance the pedals are up from the reed box). This engine has 2 pedals for each cylinder, and on the bad hole, they were well within the limits. I would think that for reeds to be causing this, they would REALLY have to be obvious miss allignment, damage to the reeds for this cylinder, right? So I come back to either the bottom seal, "or" still some oddaty with the carb. Since any liquid coming out of the carb would fall rignt down into the crankcase for the bottom cylinder by virtue of the physical design of the reed box etc. So I'm wondering, is it possible that raw fuel spray is hitting the reed box, and the liquid part goes downstairs, while the upstairs takes the nice vaporized part of the fuel mixture ? Or am I reading too much into that? One part of me says that if the mixure was *that* rich/wet (due to some unseen carb problem), then the top cylinder would'nt be running as well as it does. (and it does run amazingly well). Its just that sometime wet, black wet, fluffy-black, and combo (like its running way too rich). But you'd get that over time on a cylinder that wasn't firing, or able to maintain combustion. So how common is the bottom crank seal to fail? Failure mode ? many many thanks! - I'm totally fustrated here. |
#10
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![]() "Short Wave Sportfishing" wrote in message ... On Sun, 24 Oct 2004 18:45:04 GMT, "Mr Wizzard" wrote: "Marshall Banana" wrote in message ... Also Sprach Short Wave Sportfishing : Power pack? No power pack in this old boy. It's basically an aircooled lawnmower engine with an outboard leg. (I have one sitting in my garage) To the OP... I'm thinking sparkplug wire maybe? Can you check with a spark tester to see if the spark can jump the same gap on each cylinder? I got a new coil (w/ spark plug wire), and switched coils, etc. Also, where ever did you find an electronic igniton for one of thses things? Ah!, simple!. *Since* the flywheel has only "one" magent, you can use these $13 universal ignition modules/breaker point eliminator modules - I've been using them on ALL engine that comes thru here with breaker points. Works great for 1, or 2 cylinder engines that uses a magneto ignition where "one" magnet in the flywheel swings past a coil(s). Its called a "Nova II", or a "universal ignition" module for small engines, and can find them on line at any small engine supply outfit on the web. They are about the size of a postage stamp, and eliminates the condenser, and most importantly, the breaker points! - no more points in a 2-cylinder means you don't have to worry about matching up point gaps, *or* worry about situation where the lobe is worn that opens/closes the points (which is how I got involved in these modules in the FIRST place). I re-did a 1974 Sears Gamefisher 7.5 (made by Eska w/ a Tecumseh engine) where the lobe was too worn to open the points far enough. So pass this info on!! For 1, or 2 cylinder OB's with flywheel/magneto ignitions, take the points and condenser(s) out, and put one of these little things in, they are very reliable! 2 terminals, and one screw, thats ALL there is to it!! Look :! http://www.mfgsupply.com/m/c/31-8786.html http://www.srnow.net/auto/detailview...323506&id3=YES And last item on this list: http://www.jackssmallengines.com/ignition_t.cfm So yeah, I simply can't say enough about these little miricles!. Now, back to my problem, any ideas ?? Change the module? :) ...This is the best you can come up with Tom? ![]() I was somehow hoping for a different answer. (hehe, never mind that inch and a half blue spark I can draw off of the tip of the new plug wire that is attached to that "new" coil driven by that brand new module). Later, Tom "Beware the one legged man in a butt kicking contest - he is there for a reason." Wun Hung Lo - date unknown |
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