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My current boat has two Optima starting bats plus a house bank with 4
6v Trojan T105's. Charging is with Xantrex 100 Amp, and a high output alternator plus solar panels. The factory setup was a large 3 bank combiner. I had to modify it when I added the high output alternator because the alternator output had to feed the house bank, not a starter battery, or else the regulator sensing gets very confused (which can lead to a meltdown!). Although the system works, I never like the "all or nothing" aspect of the combiner, and occasionally it would cycle on and off for no apparent reason. Finally I got an EchoCharge for about $100 and use that to charge the starting bats, which are still on the combiner. I've found no downside (so far) to this setup. The starting batteries get an appropriate trickle charge whenever a charge source is available, and everything is disconnected otherwise. The starting batteries virtually never present a large load, so there is no noticeable "kick in" of the EchoCharge. I don't like the diode isolator solution, because of the voltage drop which means you have to raise the voltage in the regulator to compensate. And it seems you're just converting some of your juice to heat. As for adding a "120 Amp alternator," your battery bank will not accept that much power. Even with a smart regulator, it would only accept about 50 Amps. On the other hand, your 55 Amp Yanmar (actually probably Hitachi) alternator probably only puts out about 25-30 Amps, because it has a simple built in regulator. The new alternator would want a smart regulator, so this is adding up to a serious upgrade - if you want thoughtful advice on this you'll have to tell us want you plan to power with this! The Honda generator is not a bad way to go, I've been on the verge of getting one for a few years. The output is much higher than 10 Amps, because you can feed the AC output into your battery charger. Several threads here discuss the efficiency losses. My problem is that I'm not likely to equal the 100 Amps my alternator puts out, but if I had a smaller system, this would be an attractive alternative. Most of my sisterships (PDQ 36) have outboards rather than diesels, and many use a Honda 2000 for charging. GBM wrote: I was thinking about adding a battery combiner to my boat's electrical system, but I may have to rethink this. Present System ------------------ Bank 1 - Starting battery Bank 2 - House - 2x6V Trojans (225AH) Shore power charger - 2 bank Truecharge 10 charger connected direct to batteries with fused leads Alternator - 55Amp on Yanmar 2QM15. Presently, my alternator charges back via the starter motor cable. It leads to the common terminal of the "red" 1-2-All switch. The batteries are connected to the other two terminals in the usual way. So, I can chose to charge either battery or both. House load also connects to common terminal but also has it's own breaker switch. 1. Using Combiner ---------------------- I have looked at using the New Zealand made BEP VSR (Voltage Sensitive Relay) as the combiner. But, in reading their website, they warn against using such devices if the alternator and batteries are not matched. They say that for the combiner to work, the alternator must be larger (80-90A) or the batteries smaller (100-130AH). Otherwise, the unit will oscillate and not work properly. http://www.bepmarine.com/showproduct.cfm?productid=12 http://www.bepmarine.com/products/inst-710-100a-vsr(web).pdf Another supplier - Sure Power talks of same problem but says that time delay avoids chattering - But they don't provide details - Perhaps if alternator is connected to house battery, it may work better? http://www.surepower.com/separator.html West Marine do not mention this problem in my older catalogue. 2. Echo-Charge ------------------- Another possibility is to use a Xantrex Echo-Charge. http://www.xantrex.com/web/id/103/p/.../5/product.asp Seems alternator is connected to House bank. Then when voltage reaches 13v this unit actuates and then charges starting battery. No mention of cycling with undersize alternator. When unit kicks in, wouldn't voltage likely drop? 3. Diode isolator -------------------- Would work, but voltage drop would likely reduce battery capacity and life. 4. Manual switching ------------------------- That's what we do now! We have zap-Stop to protect alternator. But, it is easy to forget to switch the batteries. 5. New Alternator --------------------- Installing a larger alternator (say 120A) would be an option, but with single belt and a real HP output of less than 10HP at normal rpm, this could diminish engine output and perhaps put loads on engine that 'it's not designed for. (The 55A is the optional alt. - normal is 35A!). Seems overkill just to allow easier switching, but this would allow quicker recharging of house batteries. 6. Portable Generator -------------------------- This has passed my mind - Use a portable Honda to charge the house batteries. But at 10A, this would require a long run! Ideas, comments or condolences welcomed ![]() GM |
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