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ray lunder[_12_] March 6th 08 08:01 AM

steel hulls?
 
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.

HPEER March 6th 08 12:15 PM

steel hulls?
 
ray lunder wrote:
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.


Ray,

Are you looking new or used??

Howard

Thomas, Spring Point Light March 6th 08 01:02 PM

steel hulls?
 

"ray lunder" wrote in message
...
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.


The word I'd be worried about :: Rust...

There is a metal [ not sure if it is steel ] sail, yacht, near me in the
boatyard.

There are holes large enough to put your hand through on the bottom of the
hull.



terry March 6th 08 02:27 PM

steel hulls?
 
On Mar 6, 4:11*pm, wrote:
On Thu, 06 Mar 2008 00:01:18 -0800, ray lunder
wrote:

Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.


Make sure the steering quadrant can't fail and sink the boat by poking
holes in the hull.


For that size and weight of boat; lots of money! Health and fitness
and a certain amount of strength. Also probably some crew, unless it
is fitted with fairly elaborate gear.
Good luck.

Paul Cassel March 6th 08 02:46 PM

steel hulls?
 
ray lunder wrote:
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.


I've seen some power boats less than 50' which are steel, but not, IIRC,
sailboats. Anyway, I helped in a survey of a steel hulled boat mostly to
learn what there is to learn about them. The surveyor had a great deal
of experience with these. Mostly I learned that if I ever bought one,
I'd insist that the survey be done by a surveyor with specific steel
hull experience.

-paul

Ken Marino March 6th 08 03:50 PM

steel hulls?
 
On Thu, 06 Mar 2008 00:01:18 -0800, ray lunder wrote:

Anyone owned a steel hulled sailboat in the 40 foot range and have some
advice on what to look for when buying one? Thanks as always.


My wife and I own a 40' steel hulled sailboat, homebuilt in 1985, that we
bought in 2007. It is the only kind of sailboat we even considered once
we decided to buy. All materials have some problems, be it wood,
fiberglass, steel or cement. The obvious problem with steel is rust. The
obvious advantage is strenght. Do have any boat you are considering
purchase surveyed unless you are very knowledgeable about all aspects of
sailboats. We intend to live on the boat most of our retired life (now)
and wanted a boat we could be confident would not sink if we should
accidently hit a rock or coral reef. Rust is not easy to detect as it
will start on the inside of the boat and work it's way out. You have to
diligently inspect the areas of the boat that are difficult to see, both
before purchase and periodically as long as you own it. THERE SHOULD BE
MANY AREAS IN THE BOAT WHERE YOU CAN GAIN ACCESS TO THE HULL FOR A VISUAL
INSPECTION. My wife has owned 3 previous sailboats, 1 wood and 2
fiberglass and would never own anything but steel now. Feel free to
contact us at our e=mail address if you would like to discuss any other
points or to just start up an ongoing dialogue of mutual experiences
sailing. Ken and Diana


Steve Lusardi March 6th 08 06:23 PM

steel hulls?
 
Ray,
First I have a real problem with anyone responding to queries when they have
no experience or specific knowledge of the subject and yet it happens all
the time in these use groups. Out of all the responders to your query only
Ken Marino should have responded.

For the benefit of all, steel boats offer the most for the least. The very
best yachts are made from steel. There are many good reasons why that is so.
However, they do have a poor reputation with the uninformed for a few
reasons. The first is that steel boats are virtual stones and cannot get out
of their own way and that can be true IF the boat was built from a design
not specific for steel. The second is that rust is a killer and the risk
cannot be economically mitigated. This is patently untrue. It is a risk, but
very easily prevented and most importantly, very inexpensive to deal with if
it should occur. The last is ugly, yes, they can be, but they don't have to
be. Did you ever see an ugly Super yacht?

Steel boats go away from the inside. Condensation is the killer. Stop
condensation and they will last forever. I had a freind that built a 28'
steel sloop and lived on it as a university student. He had no money and
couldn't afford paint. When he graduated he sold the badly rusted boat, but
the bottom of the boat was still shiney steel. No bottom rust in 4 years in
salt water. The inside of the hull must be sprayed with insulation material.
There are a few materials that work, but not many. The first is polyurethane
foam, another is special cork based materials. All others are suspect and
due dilligence and scrutany is required. Another problem area is teak decks.
I could write a book on that subject alone. The last area to be mindful of
is dissimilar materials, potential electrolysis and the electrical wiring
system. The hull must never be electrically connected to the wiring system
in any capacity, even earth. If any of these situations are discovered
during an initial inspection, a very serious survey should be undertaken.
Hulls that have not violated these very basic rules will outlive you.
Steve

"ray lunder" wrote in message
...
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.




Gregory Hall March 6th 08 07:49 PM

steel hulls?
 

"ray lunder" wrote in message
...
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.



Why buy one? Just get a good side scan sonar and do a search of the Gulf of
Mexico from zero to 20 miles downwind from where "Red Cloud" was prematurely
abandoned and left to her own devices and was, consequently, lost because of
a frightened, unskilled and unseamanlike captain and crew. If you can't
afford side scan sonar then look for the coffee colored water.
Bwahahahhahahahahhahahahahhahahahahhahhah!

Greg Hall



Paul Cassel March 6th 08 09:21 PM

steel hulls?
 
Steve Lusardi wrote:
Ray,
First I have a real problem with anyone responding to queries when they have
no experience or specific knowledge of the subject and yet it happens all
the time in these use groups.


Ignore this fool's post. He clearly has no idea what he's talking about.

Robert Larder March 6th 08 09:57 PM

steel hulls?
 

"Paul Cassel" skrev i en meddelelse
. ..
Steve Lusardi wrote:
Ray,
First I have a real problem with anyone responding to queries when they
have no experience or specific knowledge of the subject and yet it
happens all the time in these use groups.


Ignore this fool's post. He clearly has no idea what he's talking about.


Such arrogance- had it occured to you that he might actually know what he`s
talking about?
Clue.... what he says is correct, so what does that make you?
Bob Larder



Steve Lusardi March 7th 08 12:03 AM

steel hulls?
 
Gentlemen,
It isn't arrogance, it's knowledge. I have done this steel boat thing for 30
years. I have spent my money and done my time. I do know what I'm talking
about. How many steel boats have you built?
Steve

wrote in message
...
On Thu, 6 Mar 2008 22:57:30 +0100, "Robert Larder"

wrote:


"Paul Cassel" skrev i en meddelelse
m...
Steve Lusardi wrote:
Ray,
First I have a real problem with anyone responding to queries when they
have no experience or specific knowledge of the subject and yet it
happens all the time in these use groups.

Ignore this fool's post. He clearly has no idea what he's talking about.


Such arrogance- had it occured to you that he might actually know what
he`s
talking about?
Clue.... what he says is correct, so what does that make you?
Bob Larder


Paul Cassel's post couldn't hold a candle to Lusardi's for arrogance.





HPEER March 7th 08 12:07 AM

steel hulls?
 
hpeer wrote:
ray lunder wrote:
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.


Ray,

Are you looking new or used??

Howard

Ray,

I have a 33 foot steel boat, a bit small for steel but that's OK with me.

The best advise is to go to the Metal Boat Society and get on their
forum. That site has a number of professional designers and builders
and they are generous with their advice.

The advice about boats rusting from the inside out is true. You can get
to the outside, but not as readily to the inside and that is where the
moisture traps and causes rot. Warmer climes with humidity are worse.

See if you can find out how the inside was treated and if it was done by
someone competent. Interior metal preparation is probably the single
biggest deal in the boat for you will play hell redoing it.

Insulation is a big deal for a couple of reasons. I like the sprayed on
insulation as it seems to protect the underlying steel best.

Proper weep holes that let the water run down into the bilge are also
important. Keep the moisture off the hull.

I have seen some boats where the welding was pretty shabby, especially
if it was done by a home builder who was not up to par. My boat, lucky
me, if very fair by comparison.

I have had my boat three years. It is about 1,200 miles from where I am
so I only go out for 6 weeks in the summer then close her up. Last year
I had someone put a heater in her and when I got to her she was filled
with water almost to the sole. It cause some of the interior coal tar
epoxy to separate from the metal. I spent too much time them sanding and
recoating with two part zinc primer. My knees still hurt. However, the
metal was shiny underneath.

Steel expands something like 16 times its original thickness when it
rusts so you should be able to see rust when it starts. You will need
to get on it right away to control it.

There is disagreement over monel or mild steel. From what I can tell
either will do just fine. The builder needs to be careful of using
dissimilar metals and you need to pay attention to bottom paints. On
the other hand lighting is not much of an issue for you as opposed to
glass boat. You do have to go outside to use the cell phone and the GPS
won't work for beans down below.

Another issue is hard chine or fully developed sections. From what I
can see it makes no difference. Some even say they prefer the hard
chine. I think it is mostly a European vs American preference.

The thing about steel, or even aluminum, boats is that they are Gaud
awful strong. Very hard to hole the boat. A couple of years ago an
older fellow was single handing down from Nova Scotia, got beat up
beating, and called to be taken off. His boat washed up on the beach
back in Nova Scotia. By all reports she was a total wreck, because the
scavengers stripped her, but the hull was still good to go.

I saw a boat in Annapolis that had the port side all dented up and
canned in. Seems that it was an older couple who lived on their boat
for many years. They were motoring out of the harbour to lay on a
mooring happy as clams.

Then again, I saw a boat in NC that was for sale. Inside was fine but
the fore lines were all messed up. At first I thought that the boat had
hit the rocks but by all accounts she hardly ever left the berth. Seems
as though it was just nasty welding. Strong but ugly. What a shame.
Then again, I was helping a guy dock a 40 something glass cat and he
wacked the dock, not hard but firmly. I could see the hull deform and
the gel coat fracture and leave a spider web where he hit. Ouch.

I love my steel boat. Bernard Montisiour went with steel. When his
boat got caught on the hook in a storm it dragged up on the beach. Then
they dragged it off again. Other boats were a total loss. Supposedly
his losses were because of down flooding through an open or damaged
hatch. If its good enough for Montisiour that's pretty good.

Paul Cassel March 7th 08 12:30 AM

steel hulls?
 
Steve Lusardi wrote:
Gentlemen,
It isn't arrogance, it's knowledge. I have done this steel boat thing for 30
years. I have spent my money and done my time. I do know what I'm talking
about. How many steel boats have you built?
Steve


Any top posting fool can claim that. I have been building steel hulled
boats, as small ast 12 feet, for 86 years.

Jeff March 7th 08 02:06 PM

steel hulls?
 
Paul Cassel wrote:
Steve Lusardi wrote:
Gentlemen,
It isn't arrogance, it's knowledge. I have done this steel boat thing
for 30 years. I have spent my money and done my time. I do know what
I'm talking about. How many steel boats have you built?
Steve


Any top posting fool can claim that...


By invoking "top posting" silliness, Paul gives away the fact that he is
really a 15 year old nerd who has never been within 100 miles of the ocean.

Jakob Krutzfeld March 7th 08 04:13 PM

steel hulls?
 
Being correct and arrogant is much better than being wrong and groveling.

But if one is 100% correct then how could they be arrogant?

If you find the message hitting a psychological raw nerve --- shoot the
messenger!


Jakob



ray lunder[_12_] March 7th 08 08:46 PM

steel hulls?
 
Thanks everyone. Timely, concise, accurate as always.

On Thu, 6 Mar 2008 19:23:17 +0100, "Steve Lusardi"
wrote:

Ray,
First I have a real problem with anyone responding to queries when they have
no experience or specific knowledge of the subject and yet it happens all
the time in these use groups. Out of all the responders to your query only
Ken Marino should have responded.

For the benefit of all, steel boats offer the most for the least. The very
best yachts are made from steel. There are many good reasons why that is so.
However, they do have a poor reputation with the uninformed for a few
reasons. The first is that steel boats are virtual stones and cannot get out
of their own way and that can be true IF the boat was built from a design
not specific for steel. The second is that rust is a killer and the risk
cannot be economically mitigated. This is patently untrue. It is a risk, but
very easily prevented and most importantly, very inexpensive to deal with if
it should occur. The last is ugly, yes, they can be, but they don't have to
be. Did you ever see an ugly Super yacht?

Steel boats go away from the inside. Condensation is the killer. Stop
condensation and they will last forever. I had a freind that built a 28'
steel sloop and lived on it as a university student. He had no money and
couldn't afford paint. When he graduated he sold the badly rusted boat, but
the bottom of the boat was still shiney steel. No bottom rust in 4 years in
salt water. The inside of the hull must be sprayed with insulation material.
There are a few materials that work, but not many. The first is polyurethane
foam, another is special cork based materials. All others are suspect and
due dilligence and scrutany is required. Another problem area is teak decks.
I could write a book on that subject alone. The last area to be mindful of
is dissimilar materials, potential electrolysis and the electrical wiring
system. The hull must never be electrically connected to the wiring system
in any capacity, even earth. If any of these situations are discovered
during an initial inspection, a very serious survey should be undertaken.
Hulls that have not violated these very basic rules will outlive you.
Steve

"ray lunder" wrote in message
.. .
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.




Jim March 8th 08 12:36 AM

steel hulls?
 
Paul Cassel wrote:
Steve Lusardi wrote:
Gentlemen,
It isn't arrogance, it's knowledge. I have done this steel boat thing
for 30 years. I have spent my money and done my time. I do know what
I'm talking about. How many steel boats have you built?
Steve


Any top posting fool can claim that. I have been building steel hulled
boats, as small ast 12 feet, for 86 years.


I never understood the top versus bottom posting controversy.

Even though I post at the bottom, I like top posting better because I
don't need to sift through all the messages to find the latest like you
do if the reply is at the bottom.

My guess is that you just need to call people names.

Marty[_2_] March 8th 08 01:14 AM

steel hulls?
 
Jim wrote:


I never understood the top versus bottom posting controversy.

Even though I post at the bottom, I like top posting better because I
don't need to sift through all the messages to find the latest like you
do if the reply is at the bottom.



Jim, you're not supposed to "sift through all the messages", the poster
is supposed to cut the irrelevant bits and leave only the parts relevant
to his reply. It's like many guidelines/rules; a single rule out of
context may make no sense. Posting rules stem from day's of limited
bandwidth, but also lead to succinctness and clarity.

Cheers
Marty

[email protected] March 8th 08 01:30 AM

steel hulls?
 
"ray lunder" wrote in message
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one?


Yes, of course.
Get hull sonogram when the boat is surveyed. A surveyor who is
knowledgable about steel hulls (and you might consider a commercial/
industrial surveyor, not a yacht surveyor) will know this without
being prompted.


"Steve Lusardi" wrote:
First I have a real problem with anyone responding to queries when they have
no experience or specific knowledge of the subject and yet it happens all
the time in these use groups. Out of all the responders to your query only
Ken Marino should have responded.


So, you know everybody that might be on the internet today or in the
near future? You know all their qualifications and their sailing/
cruising history?

For the benefit of all, steel boats offer the most for the least.


No they don't. That's absurd.

.... The last is ugly, yes, they can be, but they don't have to
be. Did you ever see an ugly Super yacht?


Yes, many. Rich people can have just as poor judgement & taste in
yacht aesthetics as anybody else, and they are in position to indulge
their whims more.

However, you're correct that steel yachts don't have to be ugly.
Ranger (along with most of the J-class) was built of steel, and she
was beautiful.

Steel boats go away from the inside. Condensation is the killer.


Yep

.... The inside of the hull must be sprayed with insulation material.
There are a few materials that work, but not many. The first is polyurethane
foam, another is special cork based materials. All others are suspect and
due dilligence and scrutany is required.


*all* is suspect, even the proper materials can be installed with (or
age can create) a slight air gap that will quickly form a rust pocket.

.... Another problem area is teak decks.


Agreed again, but then I have always had heretical opinions of teak
decks since having some real experience sailing on them.


I could write a book on that subject alone.


No doubt. You've already written at least a chapter.

.... The last area to be mindful of
is dissimilar materials, potential electrolysis and the electrical wiring
system.


Yep.

Hulls that have not violated these very basic rules will outlive you.


Wrong. Maybe you're thinking of a shorter life span than most of us
would be considering reasonable? Or maybe you're one of those folks
that think the U.S. Navy doesn't know anything about steel hull
construction or maintenance, but I suggest you ask them about what the
useful hull life is. They have more experience than anybody... just
about more than everybody else combined.

Steel hulls, given the right sort of great care, can be as long-lived
as wooden boats. We don't know exactly how long, because there are
examples of wooden boats in the 200+ age range and steel ones in the
100+ age range. However you might consider the amount of expert work
they require to achieve that.

Fresh Breezes- Doug King

Jere Lull March 8th 08 03:03 AM

steel hulls?
 
On 2008-03-07 20:30:57 -0500, said:

"ray lunder" wrote in message
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one?


Yes, of course.
Get hull sonogram when the boat is surveyed. A surveyor who is
knowledgable about steel hulls (and you might consider a commercial/
industrial surveyor, not a yacht surveyor) will know this without
being prompted.


Unluckily, I had experience in an industrial setting with this.... He
reported a section of pipe as being full thickness (1/2") about a day
before it blew out. It had to be paper-thin.

Make sure the guy can *find* thin metal!

Another PITA was that all paint had to be removed before the reading
could be made.

I'm not sure a better method wouldn't be to "sound" the hull with a big
hammer, or maybe a small pickaxe.

--
Jere Lull
Tanzer 28 #4 out of Tolchester, MD
Xan's pages:
http://web.mac.com/jerelull/iWeb/Xan/
Our BVI trips & tips: http://homepage.mac.com/jerelull/BVI/


Jakob Krutzfeld March 8th 08 03:55 AM

steel hulls?
 
http://www.ndt.net/article/wcndt2004...bou-khousa.htm



[email protected] March 8th 08 02:20 PM

steel hulls?
 
Get hull sonogram when the boat is surveyed. A surveyor who is
knowledgable about steel hulls (and you might consider a commercial/
industrial surveyor, not a yacht surveyor) will know this without
being prompted.



Jere Lull wrote:
Unluckily, I had experience in an industrial setting with this.... He
reported a section of pipe as being full thickness (1/2") about a day
before it blew out. It had to be paper-thin.


Hmmm... now that you mention it, I've known that to happen too. But
that doesn't invalidate the method.... it's technology, not magic!

Make sure the guy can *find* thin metal!

Another PITA was that all paint had to be removed before the reading
could be made.


The instruments I'm familiar with will read thru paint, but the paint
has to be bonded and uniform thickness. You have to have a test
section that is known to be sound & up to spec.

I'm not sure a better method wouldn't be to "sound" the hull with a big
hammer, or maybe a small pickaxe.


Sure. Any place it leaves a dent, you know the hull isn't thick
enough ;)

DSK

Moonshadow March 9th 08 07:17 AM

steel hulls?
 
ray lunder wrote:
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.


I have owned one steel sailboat, and will never, ever own a steel boat
again.

The rusting just never stops.

Any injury to or failure of the corrosion protection system must be
repaired immediately and perfectly, or the rusting area will expand
rapidly and sooner or later threaten the structural integrity of the
vessel.

Despite your vigilance, some (or more often many) parts of your steel
boat, generally the most difficult areas to inspect and repair, will be
in the process of turning to rust.

My advice is to look instead for a good quality fiberglass sailboat, and
save yourself a great deal of trouble.

Steve Lusardi March 9th 08 10:08 AM

steel hulls?
 
Unfortunately your experience provides fuel to these other responders who
actually have no experience with steel boats. I will not dispute your
experience, it happens far too often, but I must ask what effort you
expended to find expertice with steel hull corrosion? There really are
people out there that know how do deal with rust economically and
effectively. If the other casual readers of this thread think that rust is
such an insurmountable issue for steel boats, they should consider the
plagues of other lower density hull construction methods like fiberglass and
wood with fiber osmosis, rot, the lack of ability to host high load
fasteners and the cost or effectiveness of their repair.
Steve


"Moonshadow" wrote in message
...
ray lunder wrote:
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.


I have owned one steel sailboat, and will never, ever own a steel boat
again.

The rusting just never stops.

Any injury to or failure of the corrosion protection system must be
repaired immediately and perfectly, or the rusting area will expand
rapidly and sooner or later threaten the structural integrity of the
vessel.

Despite your vigilance, some (or more often many) parts of your steel
boat, generally the most difficult areas to inspect and repair, will be in
the process of turning to rust.

My advice is to look instead for a good quality fiberglass sailboat, and
save yourself a great deal of trouble.




[email protected] March 9th 08 02:59 PM

steel hulls?
 
On Mar 6, 4:01 am, ray lunder wrote:
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.


I own a steel trawler and there is much to be learned in dealing with
metal boats. The boats of today should have been white blasted
immediately followed by multiple coats of epoxy primer before any
finish coatings and all interior areas have at least 2-3 inches of
high density foam sprayed in before building interiors. Exterior rust
is actually less important than interior rust. Many steel vessels rot
from the inside out. Then there's electrical isolation
techniques.....a whole new topic.

Overall, maintenance is somewhat higher (your labor), but not a bad
trade off in terms of vessel strength. If crossing the pond and you
happen to bang into a semi-submerged cargo container, you may get a
dent in the steel. With fiberglass, you're boat is likely to take the
Davey Jones express to the bottom.

Capt. John
http://www.blueseas.com



Edgar March 9th 08 03:21 PM

steel hulls?
 

wrote in message
...
On Mar 6, 4:01 am, ray lunder wrote:
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.


I own a steel trawler and there is much to be learned in dealing with
metal boats. The boats of today should have been white blasted
immediately followed by multiple coats of epoxy primer before any
finish coatings and all interior areas have at least 2-3 inches of
high density foam sprayed in before building interiors. Exterior rust
is actually less important than interior rust. Many steel vessels rot
from the inside out. Then there's electrical isolation
techniques.....a whole new topic.

Overall, maintenance is somewhat higher (your labor), but not a bad
trade off in terms of vessel strength. If crossing the pond and you
happen to bang into a semi-submerged cargo container, you may get a
dent in the steel. With fiberglass, you're boat is likely to take the
Davey Jones express to the bottom.

Capt. John
http://www.blueseas.com

Why not go all the way and zinc spray before the epoxy is put on?



Steve Lusardi March 9th 08 03:27 PM

steel hulls?
 

wrote in message
...
On Mar 6, 4:01 am, ray lunder wrote:
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.


I own a steel trawler and there is much to be learned in dealing with
metal boats. The boats of today should have been white blasted
immediately followed by multiple coats of epoxy primer before any
finish coatings and all interior areas have at least 2-3 inches of
high density foam sprayed in before building interiors. Exterior rust
is actually less important than interior rust. Many steel vessels rot
from the inside out. Then there's electrical isolation
techniques.....a whole new topic.

Overall, maintenance is somewhat higher (your labor), but not a bad
trade off in terms of vessel strength. If crossing the pond and you
happen to bang into a semi-submerged cargo container, you may get a
dent in the steel. With fiberglass, you're boat is likely to take the
Davey Jones express to the bottom.

Capt. John
http://www.blueseas.com





Gordon March 9th 08 03:37 PM

steel hulls?
 
Steve Lusardi wrote:
wrote in message
...
On Mar 6, 4:01 am, ray lunder wrote:
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.

I own a steel trawler and there is much to be learned in dealing with
metal boats. The boats of today should have been white blasted
immediately followed by multiple coats of epoxy primer before any
finish coatings and all interior areas have at least 2-3 inches of
high density foam sprayed in before building interiors. Exterior rust
is actually less important than interior rust. Many steel vessels rot
from the inside out. Then there's electrical isolation
techniques.....a whole new topic.

Overall, maintenance is somewhat higher (your labor), but not a bad
trade off in terms of vessel strength. If crossing the pond and you
happen to bang into a semi-submerged cargo container, you may get a
dent in the steel. With fiberglass, you're boat is likely to take the
Davey Jones express to the bottom.

Capt. John
http://www.blueseas.com





Oh no!!!
Not a top poster, not a bottom poster! It's the dreaded NO poster!
Gordon

Steve Lusardi March 9th 08 03:54 PM

steel hulls?
 
John,
You are correct about hull strength. The standing rig on my sloop came from
a 70ft aluminum sloop whose owner decided to convert from a masthead rig to
a fractional rig. The name of the boat was the "Dance II" out of Southampton
in the UK. When the new rig was fitted, the owner set out for Gibraltar for
some chartering. At 0200 in the morning running at 8 knots 200 miles off the
coast of Portugal, the vessel struck a partially submerged shipping
container that holed the aluminum hull. The Dance II was lost, but
fortunately without loss of life. Had the hull been made from steel, there
would have been a very good chance the boat would have survived that
collision.

Roger,
Aluminum is good, but corrosion is actually a much bigger problem than with
steel. Even marine grade 5000 series aluminum is very reactive in salt
water, both electrically and chemically. Addionally, it is very difficult to
get a good paint scheme to adhere properly with aluminum. This is especially
true now that Zinc Chromate primer has been banned almost everywhere.
However, the construction techniques available for both steel and aluminum
support watertight bulkheads, where the existence of those are almost
impossible with low density materials and had they been present in Dance II,
the loss of the vessel would have most likely been prevented.
Steve

wrote in message
...
On Mar 6, 4:01 am, ray lunder wrote:
Anyone owned a steel hulled sailboat in the 40 foot range and have
some advice on what to look for when buying one? Thanks as always.


I own a steel trawler and there is much to be learned in dealing with
metal boats. The boats of today should have been white blasted
immediately followed by multiple coats of epoxy primer before any
finish coatings and all interior areas have at least 2-3 inches of
high density foam sprayed in before building interiors. Exterior rust
is actually less important than interior rust. Many steel vessels rot
from the inside out. Then there's electrical isolation
techniques.....a whole new topic.

Overall, maintenance is somewhat higher (your labor), but not a bad
trade off in terms of vessel strength. If crossing the pond and you
happen to bang into a semi-submerged cargo container, you may get a
dent in the steel. With fiberglass, you're boat is likely to take the
Davey Jones express to the bottom.

Capt. John
http://www.blueseas.com





Jere Lull March 9th 08 05:07 PM

steel hulls?
 
On 2008-03-09 11:21:29 -0400, "Edgar" said:

Why not go all the way and zinc spray before the epoxy is put on?


The experience on the Tanzer list's iron keels has been that POR-15 is
far superior when properly applied. Zinc spray sounds like a great
idea, but it's about the least of the solutions that work -- many
coatings don't.

--
Jere Lull
Tanzer 28 #4 out of Tolchester, MD
Xan's pages: http://web.mac.com/jerelull/iWeb/Xan/
Our BVI trips & tips: http://homepage.mac.com/jerelull/BVI/


Red March 9th 08 07:54 PM

steel hulls?
 
Capt. John
Overall, maintenance is somewhat higher (your labor), but not a bad
trade off in terms of vessel strength. If crossing the pond and you
happen to bang into a semi-submerged cargo container, you may get a
dent in the steel. With fiberglass, you're boat is likely to take the
Davey Jones express to the bottom.



I wonder if there isn't a practical way to make the underwater section
of the bow/keel stronger on an existing fiberglass boat stronger/more
impact resistant. Surely someone has figured this out, no?

Red

Gordon March 9th 08 08:28 PM

steel hulls?
 
wrote:
On Sun, 09 Mar 2008 14:54:59 -0500, Red wrote:

Capt. John
Overall, maintenance is somewhat higher (your labor), but not a bad
trade off in terms of vessel strength. If crossing the pond and you
happen to bang into a semi-submerged cargo container, you may get a
dent in the steel. With fiberglass, you're boat is likely to take the
Davey Jones express to the bottom.


I wonder if there isn't a practical way to make the underwater section
of the bow/keel stronger on an existing fiberglass boat stronger/more
impact resistant. Surely someone has figured this out, no?

Red


Yes. It's often accomplished by the addition of a layer or two of kevlar cloth
during layup.



I have an anchor locker forward that drains thru limbers to the bilge.
To me, the best idea would to be to plug the limber and install a low
platform for the chain. Then add drains to exit low to the waterline.
Put clamshells over the drains situated to keep water out when plunging.
Now you have a backup watertight bulkhead which would hopefully be
further back than any damage.
Just a thought.
Gordon

Red March 9th 08 11:34 PM

steel hulls?
 
I wonder if there isn't a practical way to make the underwater section
of the bow/keel stronger on an existing fiberglass boat stronger/more
impact resistant. Surely someone has figured this out, no?

Red


Salty:
Yes. It's often accomplished by the addition of a layer or two of
kevlar cloth during layup.


As I understad it, Kevlar is not only difficult to get a good bond with,
its not all that great for collision protection as it is for puncture
protection.

Besides, your answer doesn't address what I was asking - something that
can be applied on an older existing hull. I believe Kevlar would not
bond well enough on old polyester to make this practical anyway. Is this
correct?

red

Jere Lull March 10th 08 12:55 AM

steel hulls?
 
On 2008-03-09 15:54:59 -0400, Red said:

I wonder if there isn't a practical way to make the underwater section
of the bow/keel stronger on an existing fiberglass boat stronger/more
impact resistant. Surely someone has figured this out, no?


Our designer made the first 5-7' of our 28' boat an isolated chamber.
We, or an errant hole in the bow, could fill that section up without
much compromising our sailing ability as it's disconnected from the
rest of the boat, buoyancy-wise.

As I review the boat's layup, we could take holes a bit further back
with little problem, though absolute safety would require our being
pretty much upright.

I should review my numbers in view of what I've learned since, but at
one time I calculated that if we got a BIG hole in the middle of the
boat, we'd likely not sink due to the massive isolated chambers in our
bow and stern. We might not float high, but we'd float.

In other words, I believe this problem has been figured out, but not by
assuming that we could make the holes impossible, which I feel highly
improbable, but by ensuring that the boat was properly buoyed when
holed.

--
Jere Lull
Tanzer 28 #4 out of Tolchester, MD
Xan's pages: http://web.mac.com/jerelull/iWeb/Xan/
Our BVI trips & tips: http://homepage.mac.com/jerelull/BVI/


Martin Baxter March 10th 08 12:15 PM

steel hulls?
 
Jere Lull wrote:

In other words, I believe this problem has been figured out, but not by
assuming that we could make the holes impossible, which I feel highly
improbable, but by ensuring that the boat was properly buoyed when holed.



That's because your boat was designed for Canadian sailing, so some
ice-breaking ability was a requisite.

Cheers
Marty


[email protected] March 10th 08 01:30 PM

steel hulls? adding armor to FG hulls
 
Red wrote:
As I understad it, Kevlar is not only difficult to get a good bond with,
its not all that great for collision protection as it is for puncture
protection.


"Kevlar" as applied in structural composites (ie boat building) is
cloth made of fibers, same as fibgerglass is cloth made of glass
fibers. No magic here.

BTW it may be interesting to note the structural properties of
fiberglass, some other composites, and steel. It is relatively easy to
build a composite that is as strong as steel. It's also easier to
scale the structural properties to the size of the vessel. This latter
property is why steel doesn't make good small boats.


Besides, your answer doesn't address what I was asking - something that
can be applied on an older existing hull. I believe Kevlar would not
bond well enough on old polyester to make this practical anyway. Is this
correct?


No. Kevlar bonds just fine to existing hulls. I know of several boats
that have had this done. It would be better to apply it to the inside
of the the hull, where impacts put the laminate in tension, rather
than the outside (compression) face. However this is not always
practical, and it certainly helps the impact resistance of
"conventional fiberglass" to have a layer of Kevlar cloth on the
outside. A big problem to beware of is that Kevlar can't be faired...
sanding into the cloth leaves frizzies that will NOT lay down no
matter how much resin or paint you try to cover it with. So any
attempt to armor an older hull should have a thin layer of matt or
finishing cloth sandwiched over the Kevlar.

It would also be a very good idea to add positive flotation.

Fresh Breezes- Doug King



Red March 11th 08 01:57 AM

steel hulls? adding armor to FG hulls
 
Doug King replied:
No. Kevlar bonds just fine to existing hulls. I know of several boats
that have had this done. It would be better to apply it to the inside
of the the hull, where impacts put the laminate in tension, rather
than the outside (compression) face. However this is not always
practical, and it certainly helps the impact resistance of
"conventional fiberglass" to have a layer of Kevlar cloth on the
outside. A big problem to beware of is that Kevlar can't be faired...
sanding into the cloth leaves frizzies that will NOT lay down no
matter how much resin or paint you try to cover it with. So any
attempt to armor an older hull should have a thin layer of matt or
finishing cloth sandwiched over the Kevlar.

It would also be a very good idea to add positive flotation.

Fresh Breezes- Doug King

I hear ya on the flotation! :)

The reason I asked is that I read an article somewhere way back on some
boatbuilding site that kevlar wouldn't bond adequately to old poly
resin. I'm curious though, why would it be better for the kevlar to be
on the inside? Wouldn't that make it less effective in a collision due
to the layer being in tension so it wants to seperate? I would have
thought that being on the outside would be better to provide a barrier
to the forced entry. Could you explain further? Thanks

Red

[email protected] March 11th 08 03:09 AM

steel hulls? adding armor to FG hulls
 
Red wrote:
I hear ya on the flotation! :)


A lot of people seem to think it isn't practical. It would indeed mean
giving up some interior space, but IMHO many production boats could
have positive flotation installed and give up maybe 15~20% of useable
stowage. A lot of space could be used for flotation that is up in
tight angles & inaccessible spots.

The reason I asked is that I read an article somewhere way back on some
boatbuilding site that kevlar wouldn't bond adequately to old poly
resin.


Can't think why that would be. It's just fancy cloth. More would
depend on the surface prep & type of resin.


.... I'm curious though, why would it be better for the kevlar to be
on the inside? Wouldn't that make it less effective in a collision due
to the layer being in tension so it wants to seperate? I would have
thought that being on the outside would be better to provide a barrier
to the forced entry. Could you explain further? Thanks


I can try. A laminated structure almost always fails in compression...
same as a mast BTW. As force applied increases and the structure
bends, at some point the strength of the bond between layers starts to
fail and the inner face of the bend, the skin that is under
compression, starts to buckle. This is where local tears in the skin
form. After this point failure occurs, the whole thing comes apart
like a zipper until the strain is relieved.

Kevlar is very very strong in tension, and along the tension face or
skin will distribute load over a much wider area than conventional
fiberglass cloth, thus avoiding critical point loading in the opposite
compression face.

OTOH if you're thinking of an object piercing the hull like an ice
pick, having the Kevlar layer on the outside might not make much
difference. In any event, having it on the outside is better than
nothing.

Fresh Breezes- Doug King


Red March 11th 08 03:27 AM

steel hulls? adding armor to FG hulls
 
OTOH if you're thinking of an object piercing the hull like an ice
pick, having the Kevlar layer on the outside might not make much
difference. In any event, having it on the outside is better than
nothing.

Fresh Breezes- Doug King

------


Actually I was just pondering this as there are frequent stories about
the various partially submerged objects such as shipping containers
sinking boats. Since I am getting closer to buying a boat, I wondered if
there wasn't something that could be done to at least reasonably
increase protection from said objects. I realize you aren't going to
make it bullet proof, but any amount of improvement without too much
tradeoff in weight, etc, may be worth it. Peace of mind sort of thing.
Thanks.

Red

[email protected] March 11th 08 03:44 AM

steel hulls? adding armor to FG hulls
 
On Mar 10, 3:30 am, wrote:
... Kevlar bonds just fine to existing hulls. I know of several boats
that have had this done. It would be better to apply it to the inside
of the the hull, where impacts put the laminate in tension, rather
than the outside (compression) face. ...


Amen. But, having been tangentially involved in a completely
disastrous attempt to bond Kevlar (tm) fabric to PVC foam with epoxy I
strongly advise getting advise from the fabric provider before
bonding. A Method that worked very well with both epoxy and polyester
with stitched glass didn't fly with Kevlar (literally as the structure
was a wing for an ultra-lite). And, yeah, you're right, the stuff
goes all fuzzy if you look at it funny and it kills scissors. Carbon
is less of a pain to work with but you can't use it to armor existing
hulls.

-- Tom.


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