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I cut my description a little to short. A sled is a jig made of a piece of
very stable plywood (I used Russian birch) with a 3 or 4" high fence set very square mounted along the two ends. Guides fit in the table saw tee-slots either side of the blade. Set it on the saw and cut through from one end to the other leaving the top 2" or 3" of the fences connected. It is a lot more stable than a miter fence. The finger joint jig is just a piece of wood that you cut a dado across one edge and glue a short finger in. The finger is about 2" long, exactly the width of the dado and slightly thinner. You clamp it to the sled fence so that it is exactly one dado width to the side of the blade. Set the blade depth to exactly half the thickness of the teak. Lay the teak on the sled butted against the finger and cut the first dado. Then move it over so that the finger fits into the dado and cut the next one. The trick is to fiddle with the position of the finger using scrap until you get the spacing exactly the width of the dado and then don't move it until all the pieces are cut. I used a similar jig made up for a 1/4" dado to finger joint all my cabinet drawers. I built the first 4 drawers with dovetails but figured that if I want to finish the boat in this century I better use something simpler. :-) -- Glenn Ashmore I'm building a 45' cutter in strip/composite. Watch my progress (or lack there of) at: http://www.rutuonline.com Shameless Commercial Division: http://www.spade-anchor-us.com "MMC" wrote in message ... Lew, What does "I'd use a sled and a cleat adjusted" mean? Living in FL, you don't see many sleds, and I don't think one would fit in my cockpit ![]() MMC "Lew Hodgett" wrote in message nk.net... "Glenn Ashmore" writes: Like Lew said, if you have a table saw it is a very satisfying project. Just a dado set, a simple finger joint jig and some careful mesurements. snip Personally I'd use a sled and a cleat adjusted for the spacing. Would make life a whole lot easier IMHO. Lew |
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