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This is probably a really bad idea for several reasons.
1) The thermal expansion coefficient of metal is far greater than that of foam, wood or fiberglass. The heating and cooling cycles will cause stress cracks and delamination. 2) The metal plate will cause hard edges along the laminate, which will be natural stress points and probably fracture the laminate along them. 3) Prepping the metal to accept the epoxy can be a pain, and it may not bond well enough to prevent a void. 4) installing the plate, and having the holes in the proper position is difficult to do without introducing additional voids into the area of laminate directly under the high load area. 5) If it fails, it will likely tear a section of deck away that is the size of the metal plate or slightly larger. ![]() But it is your choice. On 2006-06-26 12:32:42 -0400, said: I find an easy way out. I can simply place the metal plate above the inner skin of the cored deck, add two layers of fiberglass cloth over the metal plate, and then place the thickened epoxy and the outer skin over it -- kind of encapsulating the metal plate inside the deck. Then I don't need to cut open the inner skin. Jay Chan\ |
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