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hugh
 
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Default cheap vacuum bagging

let's see. vacuum is an absence of atmosphere, or a presence of nothing but
room for there to be something. the earth's atmosphere applies a pressure
of approx 14.5 psi at sea level, with the pressure varying a little
depending on the weather. thus, an absolute vacuum has approx 14.5psi less
pressure than one feels at the surface of the earth. a vacuum bag with zero
pressure inside is 14.5psi lower than outside. thus it is impossible - in
earth terms at least - to talk of 25psi of vacuum. if one lived on jupiter,
one could talk about 25psi of vacuum and if the guy with the claim lives on
jupiter and is making composites there then i'll stop laughing and be
amazed.

as for laughing, the reason the engineering school profs got so upset with
this mistake is that they regarded it as something fundamental that should
have been learned at high school. so do i. it's kinda like wandering
around the world without knowing that light travels faster than sound or
that shakespeare was english. you know - basic stuff.

hugh

p.s. and i wasn't rude. i was laughing.



"Ron Thornton" wrote in message
...
Hugh,

How about laughing to yourself next time and explain to the guys that
didn't go to engineering school why it's wrong. No need to be rude.

Regards, Ron



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Glenn Ashmore
 
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Default cheap vacuum bagging



hugh wrote:
if one lived on jupiter,
one could talk about 25psi of vacuum and if the guy with the claim lives on
jupiter and is making composites there then i'll stop laughing and be
amazed.


I would think that post curing would be a lot easier on Jupiter. :-)

--
Glenn Ashmore

I'm building a 45' cutter in strip/composite. Watch my progress (or lack
there of) at: http://www.rutuonline.com
Shameless Commercial Division: http://www.spade-anchor-us.com

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William R. Watt
 
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Default cheap vacuum bagging

From what GA wrote it would be better to look for an older unit than a
later one as I assumed. It could be tested with a car vacuum guage. A
vaccum guage costs about $15 at Canadian Tire. I found one at a garage
sale last summer for $4 which included a timing light and a remote starter
switch.

As for burnout maybe the compressor doesn't have to run at full power.
Perhaps a light dimmer switch could be used to set it at the speed needed
to maintain the vacuum for the particular application. Or 2-3 compressors
could be hooked up together and run at lower power off the same dimmer switch.



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Glenn Ashmore
 
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Default cheap vacuum bagging

The problem is lubrication. Refrigerators circulate oil with the
refrigerant to keep the compressor lubricated. When you use it as a
vacuum pump there is no oil. You can extend the life a little by
squirting a little WD40 in the intake before each session but that is of
limited value when the compressor runs 4 or 5 hours at a time.

I suspect that the older compressors last longer because they are built
"looser". As refrigerators got more energy efficient the compressors
have been built to closer and closer tolerances so constant lubrication
became more critical.

I made a high vacuum system back in science fair days out of an old
pre-WWII Kenvinator compressor and used it for several projects. When I
started doing woodwork I used it to bag veneers for several years. When
it finally died I tried several newer compressors but none lasted more
than a couple of sessions. They would run for 10 or 15 minutes and then
the thermal switch would kick them off. Ruined a lot of expensive
veneer trying to figure a way to keep them running.

There are at least 50 vacuum pumps on eBay right now that would be ideal
for vacuum bagging. All under $100 and many under $50. Not a bad price
considering that if a refrigerator compressor craps out in the middle of
a session you could ruin that much material or more.

Here are a few that would work.
http://cgi.ebay.com/ws/eBayISAPI.dll...tegory=11 773
http://cgi.ebay.com/ws/eBayISAPI.dll...tegory=26 236
http://cgi.ebay.com/ws/eBayISAPI.dll...tegory=26 236
http://cgi.ebay.com/ws/eBayISAPI.dll...tegory=46 547
http://cgi.ebay.com/ws/eBayISAPI.dll...tegory=46 548
Here is a perfect setup complete with flow guages and tank:
http://cgi.ebay.com/ws/eBayISAPI.dll...ategory=73 21



William R. Watt wrote:
From what GA wrote it would be better to look for an older unit than a
later one as I assumed. It could be tested with a car vacuum guage. A
vaccum guage costs about $15 at Canadian Tire. I found one at a garage
sale last summer for $4 which included a timing light and a remote starter
switch.

As for burnout maybe the compressor doesn't have to run at full power.
Perhaps a light dimmer switch could be used to set it at the speed needed
to maintain the vacuum for the particular application. Or 2-3 compressors
could be hooked up together and run at lower power off the same dimmer switch.



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--
Glenn Ashmore

I'm building a 45' cutter in strip/composite. Watch my progress (or lack
there of) at: http://www.rutuonline.com
Shameless Commercial Division: http://www.spade-anchor-us.com

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Ron Thornton
 
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Default cheap vacuum bagging

The other problem is cooling. The freon and oil charge carry heat away
from the compressor which is probably why Glenn's tripped the thermal
switch. Before I got a "real" vacuum pump I used refrigeration
compressors successfully by cooling with a fan and constantly
lubricating thru a bleeder on the vacuum side with one of those air line
oilers made for lubing air tools. WD40 is not a very good lubricant for
this, I used light oil and sometimes even thinned motor oil with
kerosine. I also had an old airbrake compressor off a bus that I drove
with a 1 hp electric motor. I spite of the physics, I believe I could
have pulled 25 psi with it (maybe thru a worm hole from Jupiter). On
the output side she would put out 300 psi. All of this was back when
vacuum pumps were a lot more than $50 on Ebay.

Regards, Ron

PS. Fred, re-read my earlier post please. You will find it was
not directed at Glenn.



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William R. Watt
 
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Default cheap vacuum bagging

Ron Thornton ) writes:

... I spite of the physics, I believe I could
have pulled 25 psi with it (maybe thru a worm hole from Jupiter). On
the output side she would put out 300 psi. All of this was back when
vacuum pumps were a lot more than $50 on Ebay.


another PSI supporter, "Pressure Scale Inches" (of mercury).
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Glenn Ashmore
 
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Default cheap vacuum bagging



William R. Watt wrote:

Ron Thornton ) writes:


... I spite of the physics, I believe I could
have pulled 25 psi with it (maybe thru a worm hole from Jupiter). On
the output side she would put out 300 psi. All of this was back when
vacuum pumps were a lot more than $50 on Ebay.



another PSI supporter, "Pressure Scale Inches" (of mercury).


Oh, NO! Not another measure! We have enough already! ;-)

--
Glenn Ashmore

I'm building a 45' cutter in strip/composite. Watch my progress (or lack
there of) at: http://www.rutuonline.com
Shameless Commercial Division: http://www.spade-anchor-us.com

  #8   Report Post  
hugh
 
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Default cheap vacuum bagging

"Ron Thornton" wrote in message
...
I spite of the physics, I believe I could
have pulled 25 psi with it (maybe thru a worm hole from Jupiter).


no ron, you couldn't pull 25psi with it, no matter what you believe. the
amount it put out on the high pressure side won't help you there.

hugh

p.s. having worked on a bunch of different projects over the years i'm
surprised to see people going to so much trouble trying to make - as they
say - a silk purse out of a sow's ear. experience has told me many times
(and keeps doing so whenever i try to cheat it) that the cheapest way of
doing something is to buy the right equipment for the job rather than trying
to "make do" with something else. as glenn already said, it's also a good
way to ruin a lot of expensive materials.



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Brian Nystrom
 
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Default cheap vacuum bagging

Glenn Ashmore wrote:

The problem is lubrication. Refrigerators circulate oil with the
refrigerant to keep the compressor lubricated. When you use it as a
vacuum pump there is no oil. You can extend the life a little by
squirting a little WD40 in the intake before each session but that is
of limited value when the compressor runs 4 or 5 hours at a time.


If you're using WD-40 as a lubricant, that's a major part of the
problem. WD-40 is a good water-displacer, but its performance as a
lubricant is abysmal. From perusing the sites for DIY vacuum systems, it
appears that the preferred lubricant for refrigeration pumps is ATF
(automatic transmission fluid). All things considered, $50 or so for a
Gast vacuum pump on Ebay seems like a better way to go.

--
Regards

Brian

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