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Lloyd Sumpter wrote:
I think you have the image sideways, though: the seam is longitudinal. Think of a jonboat-like structure, where I'd be bending the bottom up to form a bow, and the seam is lenghwise down the keel. But you're right - there's not a lot of strengh required here, so I might just do the lap-joint, and possibly tape one side (to ensure water-tightness!) How much do you lap (I used an inch on the floor)? I've destructive tested full lap joints to find the minimum lap length and with epoxy it always came out to 2.5 times thickness. For a half lap it might be less, but for 1/4 inch, it would only be 5/8" anyway. If you make the half lap joint first, let it cure and then make your bend you would get a smooth bend and you could glass over that. If you have doubts about the joint taking the bend, you can make a test of the same material and bend it over the sharpest part of your mold before cutting into the big sheets. If the boat will be stored upside down in the sun after it is built, that seam might get hot and the epoxy could soften from the heat and move a little, possibly causing problems. To be on the safe side, I'd want to put a heat lamp on the joint or set it in the sun so it gets a good high temp cure and has a chance to cool down before doing the bend. That, at least in theory, will make it more stable. Al |
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