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Scout March 22nd 06 12:03 AM

Hey Seahag...little help in the galley please
 
"Seahag" wrote in message
...

"Joe" wrote:
Thanks...1.5 millivolts is a big difference from 25 mv's.

Guess I'm going to have to get me a manual.


I got it from my manual:^)


Hagy,
I did a bit of research and got this reply from Force 10
*****************************************
Yes there was a misprint in the Old Manual that stated 1.5mV. The actual
voltage is 20mV.
Regards,
Brad Clark
Force 10 Marine Co.
tel: 604/522.0233
fax: 604/522.9608
email:
******************************************
Scout



Thom Stewart March 22nd 06 01:10 AM

Hey Seahag...little help in the galley please
 
Scout;

A type "J" iron/constantan TC in a Pilot Flame will operate at about
0.5mV to 0.9mv/ 0 degrees to 800 DegreeC

It's been a lot of years since I've dialed a manual Potentiometer ( not
sure I even have the right spelling--anymore) but the book of outputs
was in very low mV. I'm not even going to mention Cold Junction
Temperature. It isn't nessary in this case.

Damn; I am getting old. Took me over a day to remember

Thom'sPage


Joe March 22nd 06 01:19 AM

Hey Seahag...little help in the galley please
 
Thats funny Scout, Force 10 just e-mailed me a manual and here is what
it says in the trouble shooting section.

When this point is heated by the burner flame, a small amount of
electricity (1.5 millivolt) is generated. This electric current flows
to the other end of the thermocouple that is tightened into the gas
valve. Here it activates an electromagnet that keeps the valve open.

Should the burner accidentally be extinguished, electricity will no
longer be generated, and the valve will be snapped back to the closed
position by a stainless steel spring.

This is normally an isolated problem, as all thermocouples and ranges
are tested at the factory. If necessary, however, remove the
thermocouple following instructions 1 through 14 for replacing the
thermocouple. Lightly sand the end that has been removed from the valve
with very fine sandpaper. Replace in the valve and test. If this does
not work the thermocouple must have failed and will have to be
replaced.

You can also test the thermocouple by removing the end from the valve.
Heat up the other end with a torch or another burner on your stove. By
using a good quality voltmeter, put one lead on the outside of the
thermocouple and the other one on the far cold end. If the thermocouple
is okay, it will show 1.5 to 2.5 millivolts on your meter.

The electromagnet (solenoid) inside the valve may have failed and will
have to be replaced.

Joe


Thom Stewart March 22nd 06 01:30 AM

Hey Seahag...little help in the galley please
 
Joe,

If you has a Ohm meter, that is all you need to chk, If you have a
connection it should work. If you have an open --- No good. Replace it.
Check the Junction Connections. Heat has a tendency to work them loose.

Thom'sPage


Seahag March 22nd 06 02:50 AM

Hey Seahag...little help in the galley please
 
Yeah, I'm sure.

S

"Scout" wrote in message
...
"Seahag" wrote in message
...

"Joe" wrote:
Thanks...1.5 millivolts is a big difference from 25
mv's.

Guess I'm going to have to get me a manual.


I got it from my manual:^)


Haggy,
r u sure that decimal is there? Not 15?
1.5 millivolts sure isn't much.
Scout





Seahag March 22nd 06 02:52 AM

Hey Seahag...little help in the galley please
 
Those *******s!

Seahag

"Scout" wrote in message
...
"Seahag" wrote in message
...

"Joe" wrote:
Thanks...1.5 millivolts is a big difference from 25
mv's.

Guess I'm going to have to get me a manual.


I got it from my manual:^)


Hagy,
I did a bit of research and got this reply from Force 10
*****************************************
Yes there was a misprint in the Old Manual that stated
1.5mV. The actual voltage is 20mV.
Regards,
Brad Clark
Force 10 Marine Co.
tel: 604/522.0233
fax: 604/522.9608
email:
******************************************
Scout





Seahag March 22nd 06 02:54 AM

Hey Seahag...little help in the galley please
 
Le's's kick Scout's ass...

S

"Joe" wrote in message
oups.com...
Thats funny Scout, Force 10 just e-mailed me a manual and
here is what
it says in the trouble shooting section.

When this point is heated by the burner flame, a small
amount of
electricity (1.5 millivolt) is generated. This electric
current flows
to the other end of the thermocouple that is tightened
into the gas
valve. Here it activates an electromagnet that keeps the
valve open.

Should the burner accidentally be extinguished,
electricity will no
longer be generated, and the valve will be snapped back to
the closed
position by a stainless steel spring.

This is normally an isolated problem, as all thermocouples
and ranges
are tested at the factory. If necessary, however, remove
the
thermocouple following instructions 1 through 14 for
replacing the
thermocouple. Lightly sand the end that has been removed
from the valve
with very fine sandpaper. Replace in the valve and test.
If this does
not work the thermocouple must have failed and will have
to be
replaced.

You can also test the thermocouple by removing the end
from the valve.
Heat up the other end with a torch or another burner on
your stove. By
using a good quality voltmeter, put one lead on the
outside of the
thermocouple and the other one on the far cold end. If the
thermocouple
is okay, it will show 1.5 to 2.5 millivolts on your meter.

The electromagnet (solenoid) inside the valve may have
failed and will
have to be replaced.

Joe




Scout March 22nd 06 09:10 AM

Hey Seahag...little help in the galley please
 
Hagy,
I'm sorry to say I've spent many more years fixing gas appliances than I
have sailing. I wish it were the other way 'round. Knowing a few things
about thermocouples is a very small comfort. : )
Scout

"Seahag" wrote in message
...
Those *******s!


Hagy,
I did a bit of research and got this reply from Force 10
*****************************************
Yes there was a misprint in the Old Manual that stated 1.5mV. The actual
voltage is 20mV.
Regards,
Brad Clark
Force 10 Marine Co.
tel: 604/522.0233
fax: 604/522.9608
email:
******************************************
Scout







Scout March 22nd 06 09:22 AM

Hey Seahag...little help in the galley please
 
You know how it is Joe.
The technical writers aren't necessarily technicians and just didn't know.
But I've done the routine so many times that the misplaced decimal seemed to
jump out at me. Maybe no one at Force 10 noticed the misprint before, or
maybe they just figured the hell with it, it costs to much to republish the
manaul. We've just made them realize that people read and discuss.
I've gotten a lot of good information here on ASA, it's nice to be able to
give back something, even if it's just about fixing a grill.
I have to commend Brad Clark from Force 10; he got back to me within an
hour!
Scout
Brad Clark
Force 10 Marine Co.
tel: 604/522.0233
fax: 604/522.9608
email:


"Joe" wrote in message
oups.com...
Thats funny Scout, Force 10 just e-mailed me a manual and here is what
it says in the trouble shooting section.

When this point is heated by the burner flame, a small amount of
electricity (1.5 millivolt) is generated. This electric current flows
to the other end of the thermocouple that is tightened into the gas
valve. Here it activates an electromagnet that keeps the valve open.

Should the burner accidentally be extinguished, electricity will no
longer be generated, and the valve will be snapped back to the closed
position by a stainless steel spring.

This is normally an isolated problem, as all thermocouples and ranges
are tested at the factory. If necessary, however, remove the
thermocouple following instructions 1 through 14 for replacing the
thermocouple. Lightly sand the end that has been removed from the valve
with very fine sandpaper. Replace in the valve and test. If this does
not work the thermocouple must have failed and will have to be
replaced.

You can also test the thermocouple by removing the end from the valve.
Heat up the other end with a torch or another burner on your stove. By
using a good quality voltmeter, put one lead on the outside of the
thermocouple and the other one on the far cold end. If the thermocouple
is okay, it will show 1.5 to 2.5 millivolts on your meter.

The electromagnet (solenoid) inside the valve may have failed and will
have to be replaced.

Joe




Scout March 22nd 06 09:53 AM

Hey Seahag...little help in the galley please
 
"Joe" wrote in message
oups.com...
I'm going to pull it loose and meter it. Thanks.

The stove has no pilots, electronic spark ignition. You push in the
valve, holding the electro magnet open, when the tc heats up it holds
the magnet and you can let the valve out and adjust the flame. It may
just be crud in the system, bad connectors ect.

Yeah... I bet they do not cost that much, just a pain in the ass to
replace (I think).
I do not have a manual yet, Force 10 just said they were going to
e-mail me one for free :0)


Joe,
No pilot, I understand. FWIF, the test I described earlier is still valid
and is the method gas appliance technicians are taught to follow.

For a smaller system like your grill, the main gas valve is energized by the
thermocouple, and in the event of loss of flame, the gas valve would
(eventually) close. Thermocouples provide enough power to *hold* a magnetic
valve open, but not enough to initially *pull* it open, hence, you have push
and hold the button until the TC warms up.

Any technician worth his or her salt would also do a safety check (the thud
test). You can do this another way that is easier than the method I
described in an earlier post, provided you have proper ventilation. To check
safety, fire up the grill as you normally do. After it's burning and the TC
is working, close the manual gas valve (at the tank if need be). Make sure
the fire goes out. Turn the gas valve back on and you should hear gas
flowing at the grill because the thermocouple is still hot. The thermocouple
will cool down and you will hear the "thud" and the hissing of the gas will
stop. Then you know your safety is working. Again, do this in an open space.

I'd still do the mV test and if the thermocouple is good, keep the one they
send as a spare. Hagy was right in saying they don't often go bad, but it
does happen. Good luck with it.
Scout




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