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Horvath April 25th 04 05:49 AM

Project Reports
 
On 24 Apr 2004 17:05:40 -0700, (N1EE) wrote
this crap:

Horvath wrote

On Fri, 23 Apr 2004 23:25:51 -0400, "Scott Vernon"
wrote this crap:

Install new, bigger holding tank.


Now there's a load of crap.

Made a new mount for the bow red/green light. Someone broke it off at my
slip.


Those *******s!


What do you suggest? Wiring the shore power to the mount?


Will that punish them? I suggest hunting them down and pulling out
their fingernails.





My T-shirt says, "This shirt is the
ultimate power in the universe."

Seahag April 25th 04 05:23 PM

Project Reports
 

"N1EE" wrote:
Your spring project reports are due soon. (10 pts)

What sort of projects have you been doing to
improve your boat? Report in, or take a dozen
lashes!


I'm thinking about washing the deck one of these days.

Seahag



Scott Vernon April 25th 04 06:07 PM

Project Reports
 
Great


I'm thinking about washing the dock one of these days.

Seahag




Seahag April 25th 04 08:31 PM

Project Reports
 
Wanna help?

Seahag

"Scott Vernon" wrote:

Great

I'm thinking about washing the dock one of these days.

Seahag






Navigator April 25th 04 10:11 PM

Project Reports
 
I suggest the best way to fair is with a long board, not an orbital.

Cheers MC

N1EE wrote:

Your spring project reports are due soon. (10 pts)

What sort of projects have you been doing to
improve your boat? Report in, or take a dozen
lashes!

My report: Hull Fairing and Painting Project

The last few weeks I've been fairing the hull of my
big boat with a goal of getting it in the water by May
30th. I've just about completed the bottom of the hull,
and plan one more layup of fairing material on the hull.
So far I must have over 24 hours of sanding, and my
brother has another 16 hours logged.

Time to move the poppets and fair the areas under them.
I've been fairing the thru-hulls to take them from nipple
size down to the opening diameter.

Here's what I've learned about fairing a hull.

1. Make small batches of fairing material and apply each
batch carefully. Excess has to be sanded off. Mix your
own and use lots of filler to make it easier to sand.
Several thin layers are easier to work than a single
thick layer. I used West 410 filler and found it mixed
well, and was not too hard to sand. 407 filler was harder
to mix but sanded much easier.

2. Fair every inch of the hull--don't be lazy. I used
a 6" knife to spread it. I cleaned it with solvent when
applying more than one batch. When leaving overnight,
It was faster just to break the plastic off the knife
the following day.

3. The best sander to use is a 6" orbital hook and loop
--6 hole hook and loop--60-80 grit paper. I also used an
air powered longboards for final sanding--use 80-100 grit.

4. Use a vacuum cleaner with the sander and get plenty of
bags.

5. Stay upwind of the sander, and pick a cool, windy cool
day and get the job done quickly If you stay upwind of
the grit on a windy day, you won't need a repirator.

6. Repeat the fairing and sanding a few times and it will
look good.

7. Use a respirator when you are underneath the sander.
Always use eye protection.

8. Take asprin or other pain killers before you start
working--trust me on that one. You'll get more done.

9. Drink at least two beers after every hard day and go
to bed early, so you can start in again early the next
day.

Future work: The keel needs a little more sanding and
fairing, as does the rudder. I've discovered my rudder
is actually slightly concave. It was repaired at some
point. My feeling is I need to fill the hollow spot six
inches in from the trailing edge to make it flat or
slightly convex. I'm worried that as it is--slightly
concave, it'll make the rudder prone to stalling.

Next comes barrier coat and bottom paint. I'm going with
copper-poxy, which needs lots more sanding, but lasts
years longer and can be sanded in the water. It also
serves as a barrier coat, which might save some work.

The shrink wrapp comes off soon. It is starting to get
in the way. So far we have had very little rain, most
of that has passed to the north and missed the boat. My
wooden platform is also getting in the way. Time to bite
the bullet, buy a longer ladder, and improve work access
to the topsides.

After May 1st, I'm going to borrow a mast dolly, sand
and paint the mast, replacing some shives, and work on
the masthead. I want to stick a couple of extra Ham
antennas up there and haven't figured out how to do that
yet.

Bart Senior



Jeff Morris April 25th 04 11:12 PM

Project Reports
 

As promised, some pics. Almost all the engine work is done - now I have the
buffing and painting. Launch in about a week.

Here's a shot down one of the exhaust elbows, chipped out, but not dremmel'd:
http://www.sv-loki.com/carbon.jpg

The elbow with a "U"
http://www.sv-loki.com/exhaust.jpg

Here's the clump of eel grass I pulled out. The gasket for the end of the core
assembly is shown for scale. The intake chamber is the smaller part of the
gasket, one third of the core. The grass is fluffed up compared to how it was
when pulled out.
http://www.sv-loki.com/eelgrass.jpg

The Volvo prop, 16x11
http://www.sv-loki.com/propopen.jpg
http://www.sv-loki.com/propclosed.jpg

Looking forward under "Loki" - in front is a Prout 37:
http://www.sv-loki.com/pdqprout.jpg


"Jeff Morris" wrote in message
...
"N1EE" wrote in message
om...
Good report, but not enough detail. 8 points.

Any pictures? The eel grass would have been
interesting to see.


Tomorrow, maybe - I did save the largest clump.


What sort of props do you have?


Volvo two blade folding


What do you recommend for raw water strainers?


There's no cheap way because you need full flow. I'm thinking Groco 750's.
Defender is $75 - WasteMarine is $99. I always wondered why they weren't
standard on the boat, but I guess they think the saildrive feed acts as a
strainer. All in all, it wasn't a lot of debris for 5 years, but it did get
inconveniently far into the system.

What is with the carbon in the exhaust elbows?


One engine has a severe bend in the hose between the elbow and the muffler -
about one foot radius. I'm thinking this causes enough back pressure to

carbon
up the elbow. This is the forth time I've pulled it, but the buildup wasn't
that severe. The first time it was 80% clogged, so I figure its worth doing
every year or so. This is the second time for the other engine - its buildup
isn't to bad.

Like a lot of jobs, the first time is hard and stressful - then it gets quick
and easy. Four bolts releases it from the block, so the only hassle is the

big
exhaust hose.

Is this the first time you have serviced it?


I've done all this before, except for the heat exchanger core. I wish I had
done that several years ago.

How did you find this problems?


A mechanic at Ashley Marina in Charleston, SC was fixing an oil leak (warranty
work - a bad gasket in the original setup) and didn't like the way it reved

up.
When he realized we also used that engine for battery charging, he decided it
was worth looking at the elbow. His advice was to reroute the exhaust (which

I
haven't done), rev higher when possible, and pull the elbow every 300 hours.


How often does this item need service?


See above. I'm thinking in a year or two I'll just replace the elbows.



Are you coming up to Long Island Sound this year?


We're hoping to get to Maine this Summer. Also, it's likely we'll go to the
Vineyard and maybe Nantucket. Further South than Newport or Cutyhunk is
unlikely. When are you getting out out of the Sound?.

-jeff





Donal April 25th 04 11:22 PM

Project Reports
 

OzOne wrote in message ...
On 24 Apr 2004 17:21:52 -0700, (N1EE)
scribbled thusly:



Oz, by the way, you are not showing up on my newsgroup
reader except when someone replies to your posts.



Oz,

I think that you missed part of Bart's post.


Bart,

Oz has the "No-Archive" option set on all his posts. That means that Google
doesn't store his posts.

Bill Gates and The Sultan of Brunei do the same thing.


When I become incredibly wealthy, I'm going to set "No-Archive" option on
all my posts.



Regards


Donal
--




Navigator April 26th 04 12:03 AM

Project Reports
 
It's also to stop you being embarrased at a later date...

Cheers

Donal wrote:
OzOne wrote in message ...

On 24 Apr 2004 17:21:52 -0700, (N1EE)
scribbled thusly:




Oz, by the way, you are not showing up on my newsgroup
reader except when someone replies to your posts.




Oz,

I think that you missed part of Bart's post.


Bart,

Oz has the "No-Archive" option set on all his posts. That means that Google
doesn't store his posts.

Bill Gates and The Sultan of Brunei do the same thing.


When I become incredibly wealthy, I'm going to set "No-Archive" option on
all my posts.



Regards


Donal
--





Scott Vernon April 26th 04 12:20 AM

Project Reports
 
I'd love to. Should be down your way sometime in the next 3 months.

Scotty


"Seahag" wrote in message
...
Wanna help?

Seahag

"Scott Vernon" wrote:

Great

I'm thinking about washing the dock one of these days.

Seahag







Scott Vernon April 26th 04 01:01 AM

Project Reports
 

"Donal" wrote


When I become incredibly wealthy, I'm going to set "No-Archive" option on
all my posts.



why?


SAIL LOCO April 26th 04 03:13 AM

Project Reports
 
If your exhaust elbow looks that bad and nees cleaning with a Dremel tool you
should just spring for a new one. Your probably not far away from pin hole
leaks.
S/V Express 30 "Ringmaster"
"No shirt, no skirt, full service"

DSK April 26th 04 03:21 AM

Project Reports
 
Marc wrote:

Jeff: tip for the futu needing to pull the heat exchanger cores is
very rare. Just drop the end caps and use a 22 cal. bore brush.


DO NOT do this! At least, don't use a metal bristle. Heat exchanger
tubes are relatively soft, using a gun barrel cleaning brush will erode
them badly. Also the brush rod is a hazard to break the tube.

Use a thin wooden dowel to clean heat exchanger tubes.

DSK


N1EE April 26th 04 05:57 AM

Project Reports
 
I was out on the Sound two weeks ago. I was the
first in the club to go sailing. I made it half
way to middle ground (Stratford Shoal). That's a
cool lighthouse in the center of Long Island Sound.

So far only three of four members have their boats
in the water, and I haven't seen any of them with
their sails up.

Total, I've been out sailing three times so far on
the Etchells, the last two times I sailed solo but
cheated and used the mains'l alone. I still have
some tunning to do.

My goal is to get the big boat in the water by the
end of May, and then to move on it until I finish
off the interior. I've ripped out half the galley
and aft head, and need to finish putting that back
together.

Bart

"Jeff Morris" wrote

Are you coming up to Long Island Sound this year?


We're hoping to get to Maine this Summer. Also, it's likely we'll go to the
Vineyard and maybe Nantucket. Further South than Newport or Cutyhunk is
unlikely. When are you getting out out of the Sound?.

-jeff


Navigator April 26th 04 06:19 AM

Project Reports
 
Well make sure you don't mix them up!

Cheers

N1EE wrote:

My goal is to get the big boat in the water by the
end of May, and then to move on it until I finish
off the interior. I've ripped out half the galley
and aft head, and need to finish putting that back
together.



Jeff Morris April 26th 04 12:05 PM

Project Reports
 
You may be right, but they've looked this bad for the last 500 hours, and
there's still a lot of metal in them. I think I'll buy a pair for the future,
since the price doesn't seem to go down. One advantage of pulling them
frequently is that I can swap them in about 30 minutes.



"SAIL LOCO" wrote in message
...
If your exhaust elbow looks that bad and nees cleaning with a Dremel tool you
should just spring for a new one. Your probably not far away from pin hole
leaks.
S/V Express 30 "Ringmaster"
"No shirt, no skirt, full service"




DSK April 26th 04 01:34 PM

Project Reports
 
N1EE wrote:
Your spring project reports are due soon. (10 pts)


Well, since I'm working on the boat pretty much full time, I don't
really have any "spring" projects. But here is a list of what is
currently going on:

Final stages of installing heater: wiring 12V power to the main board,
insulating the exhaust (which involves wrapping a special hi-temp "spun
ceramic" (does that sound better then just plain "fiberglass"?) tape
around the exhaust pipe inside the welded-on heat shield... not fun),
filling & testing the water loop, finish the mounting & insulating of
the water loop hoses, route the air intake. Maybe by summer the heater
will be working!

Installing remote mike/speaker/control head for VHF radio.

Clean engine heate exchangers, install new hose.

Install new raw water impeller.

Rebuild battery platform (already done this for the genset start
battery)... btw a great source of strong rot & rust proof material is
thick plastic cutting board. It's resistant to battery acid too and a
really big one costs $7 at Wal-Mart or the like. Much cheaper than
Star-Board!

Remake fuel system connection with slow (1 drop every 3 days) leak.

Install check valve in fuel line to genset.

Build up spoke/hub of steering wheel to make it less wobbly. I have to
have at least one ongoing job invovling WEST epoxy.

Later this year I'm going to install a new house battery bank. To show
what involved, the first step is cutting a hatch in the fore cabin sole
to get access under that space. One reason the heater project has taken
so long is that every little step has required the massive amounts of
planning, re-planning, and eons of labor.


My report: Hull Fairing and Painting Project


Hoo-ee... now there's a LOT of labor. I've faired some boats 24' and
smaller. One thing to do that makes it easier to see what's happening is
to use different colors, just t little, in each successive batch of
fairing compound. I feel it should not take more than three passes to
get it all perfect (although on a 46' hull, each pass represents a HUGE
amount of labor) otherwise you're just plastering it on and sanding it
off. But the results are really nice... fairing the hull was the single
biggest go-fast improvement I did to the Lightning.

Fresh Breezes- Doug King


Marc April 26th 04 01:53 PM

Project Reports
 
How tight do you make up on the reverse threaded union?. Do you dope
the joint? Every time I've had to decouple, its taken a robust bench
vise, a 2' Stilson and a cheater pipe.



On Mon, 26 Apr 2004 07:05:03 -0400, "Jeff Morris"
wrote:

You may be right, but they've looked this bad for the last 500 hours, and
there's still a lot of metal in them. I think I'll buy a pair for the future,
since the price doesn't seem to go down. One advantage of pulling them
frequently is that I can swap them in about 30 minutes.



"SAIL LOCO" wrote in message
...
If your exhaust elbow looks that bad and nees cleaning with a Dremel tool you
should just spring for a new one. Your probably not far away from pin hole
leaks.
S/V Express 30 "Ringmaster"
"No shirt, no skirt, full service"




Jeff Morris April 26th 04 04:02 PM

Project Reports
 
Actually, I haven't pulled them apart since the first time - most of the buildup
seems to be where the water hits the exhaust. The time they did come apart was
at the mechanic's bench, with a large pipe wrench, a cheater, and a few nasty
words.

When the time comes, I'll probably get both the elbow and mixer together. I
suppose I should have at least one set ready to put in when it blows out in the
middle of a cruise. This is the two sides of having twin engines - twice the
expense of parts like this, but I do have the luxury of the ultimate backup.



"Marc" wrote in message
...
How tight do you make up on the reverse threaded union?. Do you dope
the joint? Every time I've had to decouple, its taken a robust bench
vise, a 2' Stilson and a cheater pipe.



On Mon, 26 Apr 2004 07:05:03 -0400, "Jeff Morris"
wrote:

You may be right, but they've looked this bad for the last 500 hours, and
there's still a lot of metal in them. I think I'll buy a pair for the

future,
since the price doesn't seem to go down. One advantage of pulling them
frequently is that I can swap them in about 30 minutes.



"SAIL LOCO" wrote in message
...
If your exhaust elbow looks that bad and nees cleaning with a Dremel tool

you
should just spring for a new one. Your probably not far away from pin hole
leaks.
S/V Express 30 "Ringmaster"
"No shirt, no skirt, full service"






Marc April 26th 04 05:04 PM

Project Reports
 
I replace them as a matter of maintenence every 400 hrs (4 years) or
when I feel the top plate beginning to get warm, which ever comes
first.. The weak point in the mixer is the septum between the water
injection and the gas injection point. As the septum corrodes back,
the mixing point moves back towards the engine.


On Mon, 26 Apr 2004 11:02:04 -0400, "Jeff Morris"
wrote:

Actually, I haven't pulled them apart since the first time - most of the buildup
seems to be where the water hits the exhaust. The time they did come apart was
at the mechanic's bench, with a large pipe wrench, a cheater, and a few nasty
words.

When the time comes, I'll probably get both the elbow and mixer together. I
suppose I should have at least one set ready to put in when it blows out in the
middle of a cruise. This is the two sides of having twin engines - twice the
expense of parts like this, but I do have the luxury of the ultimate backup.



"Marc" wrote in message
.. .
How tight do you make up on the reverse threaded union?. Do you dope
the joint? Every time I've had to decouple, its taken a robust bench
vise, a 2' Stilson and a cheater pipe.



On Mon, 26 Apr 2004 07:05:03 -0400, "Jeff Morris"
wrote:

You may be right, but they've looked this bad for the last 500 hours, and
there's still a lot of metal in them. I think I'll buy a pair for the

future,
since the price doesn't seem to go down. One advantage of pulling them
frequently is that I can swap them in about 30 minutes.



"SAIL LOCO" wrote in message
...
If your exhaust elbow looks that bad and nees cleaning with a Dremel tool

you
should just spring for a new one. Your probably not far away from pin hole
leaks.
S/V Express 30 "Ringmaster"
"No shirt, no skirt, full service"





Bart Senior April 26th 04 07:58 PM

Project Reports
 
Ok, I'm backing using a differenet newsgroup reader, so I can
see your posts Oz.

I wrote for more information on them.

The pictures don't give enough detail. What sort of sandpaper
do you use?

Well at this point, I'm nearly done fairing. My friend Marty
thinks what I've done so far is fine. I know better, I still
have a few probelm areas to fix, plus the areas under the
poppets. Still the end is in sight and I'll be painting soon.

Today it is raining so I have a day off. I'm worn out. I can
feel every tendon and ligament in both shoulders and arms.
Sanding a boat would be great training for a boxer.

OzOne wrote

But the Powerboard product seems very interesting


Yep, they are superb.
When you first look at em you think Kerist, that things gonna weigh a
ton but they are pretty light and the suction helps hold em to the
surface.
Virtually no dust!


Beg to differ, but the BEST sander to use is the Powerboard
http://www.atlcomposites.com/product...powerboard.htm




Bart Senior April 26th 04 07:59 PM

Project Reports
 
When do you start varnishing?

Bart

Seahag wrote

I'm thinking about washing the deck one of these days.




Bart Senior April 26th 04 08:02 PM

Project Reports
 
I'll give you 2 more points for full credit, and another 2 points as a
bonus for the nice pictures.

What is that growing on your saildrive?

Bart


Jeff Morris wrote in message
...

As promised, some pics. Almost all the engine work is done - now I have

the
buffing and painting. Launch in about a week.

Here's a shot down one of the exhaust elbows, chipped out, but not

dremmel'd:
http://www.sv-loki.com/carbon.jpg

The elbow with a "U"
http://www.sv-loki.com/exhaust.jpg

Here's the clump of eel grass I pulled out. The gasket for the end of

the core
assembly is shown for scale. The intake chamber is the smaller part of

the
gasket, one third of the core. The grass is fluffed up compared to how it

was
when pulled out.
http://www.sv-loki.com/eelgrass.jpg

The Volvo prop, 16x11
http://www.sv-loki.com/propopen.jpg
http://www.sv-loki.com/propclosed.jpg

Looking forward under "Loki" - in front is a Prout 37:
http://www.sv-loki.com/pdqprout.jpg


"Jeff Morris" wrote in message
...
"N1EE" wrote in message
om...
Good report, but not enough detail. 8 points.

Any pictures? The eel grass would have been
interesting to see.


Tomorrow, maybe - I did save the largest clump.


What sort of props do you have?


Volvo two blade folding


What do you recommend for raw water strainers?


There's no cheap way because you need full flow. I'm thinking Groco

750's.
Defender is $75 - WasteMarine is $99. I always wondered why they

weren't
standard on the boat, but I guess they think the saildrive feed acts as

a
strainer. All in all, it wasn't a lot of debris for 5 years, but it did

get
inconveniently far into the system.

What is with the carbon in the exhaust elbows?


One engine has a severe bend in the hose between the elbow and the

muffler -
about one foot radius. I'm thinking this causes enough back pressure to

carbon
up the elbow. This is the forth time I've pulled it, but the buildup

wasn't
that severe. The first time it was 80% clogged, so I figure its worth

doing
every year or so. This is the second time for the other engine - its

buildup
isn't to bad.

Like a lot of jobs, the first time is hard and stressful - then it gets

quick
and easy. Four bolts releases it from the block, so the only hassle is

the
big
exhaust hose.

Is this the first time you have serviced it?


I've done all this before, except for the heat exchanger core. I wish I

had
done that several years ago.

How did you find this problems?


A mechanic at Ashley Marina in Charleston, SC was fixing an oil leak

(warranty
work - a bad gasket in the original setup) and didn't like the way it

reved
up.
When he realized we also used that engine for battery charging, he

decided it
was worth looking at the elbow. His advice was to reroute the exhaust

(which
I
haven't done), rev higher when possible, and pull the elbow every 300

hours.


How often does this item need service?


See above. I'm thinking in a year or two I'll just replace the elbows.



Are you coming up to Long Island Sound this year?


We're hoping to get to Maine this Summer. Also, it's likely we'll go to

the
Vineyard and maybe Nantucket. Further South than Newport or Cutyhunk is
unlikely. When are you getting out out of the Sound?.

-jeff







Bart Senior April 26th 04 08:14 PM

Project Reports
 
DSK wrote

Rebuild battery platform (already done this for the genset start
battery)... btw a great source of strong rot & rust proof material is
thick plastic cutting board. It's resistant to battery acid too and a
really big one costs $7 at Wal-Mart or the like. Much cheaper than
Star-Board!


I'm using some of this to make mast block spacers. Great stuff and
like you said cheap. I need to figure out how to secure my batteries
for a rollover. No hurry there, since I don't plan to take it on the
ocean anytime soon.

Build up spoke/hub of steering wheel to make it less wobbly. I have to
have at least one ongoing job involving WEST epoxy.


I do so much of it, I'm thinking about buying a vacuum bagger pump.
My friend Marty says a vacuum cleaner will work. Have you tried
that?

Later this year I'm going to install a new house battery bank. To show
what involved, the first step is cutting a hatch in the fore cabin sole
to get access under that space. One reason the heater project has taken
so long is that every little step has required the massive amounts of
planning, re-planning, and eons of labor.


Well, I assume you have your wife's support. My ex-girlfriend
stood in my way--no longer. Last year I had to spend 2.5 months
in California. So I'm grateful to have time this year to finish it off,
and noone standing in my way.

In the Air Force, we used to say,
"Lead, Follow, or Get Out of the Way!"

You are fortunate to have a wife who likes boats as much as
you do.


My report: Hull Fairing and Painting Project


Hoo-ee... now there's a LOT of labor. I've faired some boats 24' and
smaller. One thing to do that makes it easier to see what's happening is
to use different colors, just t little, in each successive batch of
fairing compound. I feel it should not take more than three passes to
get it all perfect (although on a 46' hull, each pass represents a HUGE
amount of labor) otherwise you're just plastering it on and sanding it
off. But the results are really nice... fairing the hull was the single
biggest go-fast improvement I did to the Lightning.


Huge labor is right. After I'm done, I'm going to become a
professional arm wrestler.

I had so much area to do I found I never had enough materials.
So my boat looks like a patchwork doll with difference colors
in different places, and on top of each other. I'll take a picture
if I can find my digitial camera.

Why don't you post some picture for us of your projects?

Bart



Jeff Morris April 26th 04 09:15 PM

Project Reports
 
Barnacles. The hull has had much Micron Extra, so it came clean with the
powerwash. The saildrive itself has had generous dousing in old style TBT
spray. But the rubber fairing shroud between them can have neither, so it gets
the growth. The shroud is not the seal, there are two more rubber layers
underneath, with a moisture sensor between them. The entire engine/drive floats
on soft mounts, so there is virtually no vibration transmitted. From the helm,
or in the main cabin, you can't hear the engines unless they're rev'd up.



"Bart Senior" wrote in message
. net...
I'll give you 2 more points for full credit, and another 2 points as a
bonus for the nice pictures.

What is that growing on your saildrive?

Bart


Jeff Morris wrote in message
...

As promised, some pics. Almost all the engine work is done - now I have

the
buffing and painting. Launch in about a week.

Here's a shot down one of the exhaust elbows, chipped out, but not

dremmel'd:
http://www.sv-loki.com/carbon.jpg

The elbow with a "U"
http://www.sv-loki.com/exhaust.jpg

Here's the clump of eel grass I pulled out. The gasket for the end of

the core
assembly is shown for scale. The intake chamber is the smaller part of

the
gasket, one third of the core. The grass is fluffed up compared to how it

was
when pulled out.
http://www.sv-loki.com/eelgrass.jpg

The Volvo prop, 16x11
http://www.sv-loki.com/propopen.jpg
http://www.sv-loki.com/propclosed.jpg

Looking forward under "Loki" - in front is a Prout 37:
http://www.sv-loki.com/pdqprout.jpg


"Jeff Morris" wrote in message
...
"N1EE" wrote in message
om...
Good report, but not enough detail. 8 points.

Any pictures? The eel grass would have been
interesting to see.

Tomorrow, maybe - I did save the largest clump.


What sort of props do you have?

Volvo two blade folding


What do you recommend for raw water strainers?


There's no cheap way because you need full flow. I'm thinking Groco

750's.
Defender is $75 - WasteMarine is $99. I always wondered why they

weren't
standard on the boat, but I guess they think the saildrive feed acts as

a
strainer. All in all, it wasn't a lot of debris for 5 years, but it did

get
inconveniently far into the system.

What is with the carbon in the exhaust elbows?

One engine has a severe bend in the hose between the elbow and the

muffler -
about one foot radius. I'm thinking this causes enough back pressure to

carbon
up the elbow. This is the forth time I've pulled it, but the buildup

wasn't
that severe. The first time it was 80% clogged, so I figure its worth

doing
every year or so. This is the second time for the other engine - its

buildup
isn't to bad.

Like a lot of jobs, the first time is hard and stressful - then it gets

quick
and easy. Four bolts releases it from the block, so the only hassle is

the
big
exhaust hose.

Is this the first time you have serviced it?

I've done all this before, except for the heat exchanger core. I wish I

had
done that several years ago.

How did you find this problems?

A mechanic at Ashley Marina in Charleston, SC was fixing an oil leak

(warranty
work - a bad gasket in the original setup) and didn't like the way it

reved
up.
When he realized we also used that engine for battery charging, he

decided it
was worth looking at the elbow. His advice was to reroute the exhaust

(which
I
haven't done), rev higher when possible, and pull the elbow every 300

hours.


How often does this item need service?

See above. I'm thinking in a year or two I'll just replace the elbows.



Are you coming up to Long Island Sound this year?

We're hoping to get to Maine this Summer. Also, it's likely we'll go to

the
Vineyard and maybe Nantucket. Further South than Newport or Cutyhunk is
unlikely. When are you getting out out of the Sound?.

-jeff









Joe April 26th 04 10:25 PM

Project Reports
 
DSK wrote in message ...
N1EE wrote:
Your spring project reports are due soon. (10 pts)


Well, since I'm working on the boat pretty much full time, I don't
really have any "spring" projects. But here is a list of what is
currently going on:

Final stages of installing heater: wiring 12V power to the main board,
insulating the exhaust (which involves wrapping a special hi-temp "spun
ceramic" (does that sound better then just plain "fiberglass"?)



Sounds better than asbestos!

tape
around the exhaust pipe inside the welded-on heat shield... not fun),
filling & testing the water loop, finish the mounting & insulating of
the water loop hoses, route the air intake. Maybe by summer the heater
will be working!

Installing remote mike/speaker/control head for VHF radio.



Should of bought one with that feature!



Clean engine heate exchangers, install new hose.



Yeah me to soon.

Install new raw water impeller.


Yelp me to soon


Rebuild battery platform (already done this for the genset start
battery)... btw a great source of strong rot & rust proof material is
thick plastic cutting board. It's resistant to battery acid too and a
really big one costs $7 at Wal-Mart or the like. Much cheaper than
Star-Board!

Yelp we use walmart big batteries they last 2 years or so


Remake fuel system connection with slow (1 drop every 3 days) leak.



Ugh, do you have an air trap?


Install check valve in fuel line to genset.



Your gen set fuel pump does not have a check valve buildt in?



Build up spoke/hub of steering wheel to make it less wobbly. I have to
have at least one ongoing job invovling WEST epoxy.


Not gonna last, your wasting time, afro american engineering.



Later this year I'm going to install a new house battery bank. To show
what involved, the first step is cutting a hatch in the fore cabin sole
to get access under that space. One reason the heater project has taken
so long is that every little step has required the massive amounts of
planning, re-planning, and eons of labor.


Sounds like a cramped little boat.


My report: Hull Fairing and Painting Project


Hoo-ee... now there's a LOT of labor.



Yelp so much Ill never bother to do redclouds hull. I like the salty look ;0)


Joe


I've faired some boats 24' and
smaller. One thing to do that makes it easier to see what's happening is
to use different colors, just t little, in each successive batch of
fairing compound. I feel it should not take more than three passes to
get it all perfect (although on a 46' hull, each pass represents a HUGE
amount of labor) otherwise you're just plastering it on and sanding it
off. But the results are really nice... fairing the hull was the single
biggest go-fast improvement I did to the Lightning.

Fresh Breezes- Doug King


Donal April 27th 04 12:08 AM

Project Reports
 

"Scott Vernon" wrote in message
...

"Donal" wrote


When I become incredibly wealthy, I'm going to set "No-Archive" option

on
all my posts.



why?


That's a hypothetical question.


Regards


Donal
--




DSK April 27th 04 12:13 AM

Project Reports
 
Installing remote mike/speaker/control head for VHF radio.


Joe wrote:
Should of bought one with that feature!


We did. But I didn't want to spring the additional $$ for the self
installing model ;)


Clean engine heate exchangers, install new hose.




Yeah me to soon.


Don't put it off... especially as the Gulf water heats up.


Install new raw water impeller.



Yelp me to soon


Another thing to not delay

These things have a way of catching you just before you were gonna do
the job.


Remake fuel system connection with slow (1 drop every 3 days) leak.




Ugh, do you have an air trap?


Install check valve in fuel line to genset.




Your gen set fuel pump does not have a check valve buildt in?


I would have thought either the lift pump, or the injector pump, or
both, would function as a check valve. But apparently not. The main
engine will run for about 15 minutes with the genset supply valve open.
Then it coughs and dies and I have to bleed it (on this engine, not a
big problem).




Build up spoke/hub of steering wheel to make it less wobbly. I have to
have at least one ongoing job invovling WEST epoxy.



Not gonna last, your wasting time, afro american engineering.


No, I think it will be solid for all the ages to come.

....every little step has required the massive amounts of
planning, re-planning, and eons of labor.



Sounds like a cramped little boat.


No, it's a 20,000# disp 36' trawler. But it's already got a lot of
installed systems and they didn't think ahead to leave owners 20 years
in the future a lot of blank room for additions.


I guess the builder of your boat did so?

Fresh Breezes- Doug King


DSK April 27th 04 01:10 AM

Project Reports
 
Bart Senior wrote:
... I need to figure out how to secure my batteries
for a rollover. No hurry there, since I don't plan to take it on the
ocean anytime soon.


Your boat is very safe from a rollover, assuming non Cape Horn
conditions. But it doesn't hurt to secure the batteries against extremem
angles of heel & violent motion, if you plan to sail the boat hard.



Build up spoke/hub of steering wheel to make it less wobbly. I have to
have at least one ongoing job involving WEST epoxy.



I do so much of it, I'm thinking about buying a vacuum bagger pump.
My friend Marty says a vacuum cleaner will work. Have you tried
that?


Yes but you have to get a venturi or you will burn up the motor. I have
a PVC venturi that I hook a slack tube manometer to, for a vacuum gage.


You are fortunate to have a wife who likes boats as much as
you do.


Oh yes, I am a very lucky man. Marrying a good woman is the best of it,
but I've had more than my share of luck in many ways.


Hoo-ee... on a 46' hull, each pass represents a HUGE
amount of labor



Huge labor is right. After I'm done, I'm going to become a
professional arm wrestler.


Nothing like hard work to build manly muscles ;)


I had so much area to do I found I never had enough materials.
So my boat looks like a patchwork doll with difference colors
in different places, and on top of each other.


Different colors layered on top of each other is the best way to see the
high & low spots. The 470 I raced many moons ago looked like desert camo
when we were fairing it.



... I'll take a picture
if I can find my digitial camera.

Why don't you post some picture for us of your projects?


OK. Taking pictures has been a low priority but there's no reason not to
now that the pace has slowed a bit. We did a series of pics lst year for
the boatyard work, but we haven't taken any boat work pics since then.
Which is a shame because the deck & the varnish have come out marvelously.

Fresh Breezes- Doug King


Jonathan Ganz April 27th 04 02:04 AM

Project Reports
 
Wouldn't this fall under the CG safety with electrical systems
category? Seems like it would...

--
"j" ganz @@
www.sailnow.com

"DSK" wrote in message
...
Bart Senior wrote:
... I need to figure out how to secure my batteries
for a rollover. No hurry there, since I don't plan to take it on the
ocean anytime soon.


Your boat is very safe from a rollover, assuming non Cape Horn
conditions. But it doesn't hurt to secure the batteries against extremem
angles of heel & violent motion, if you plan to sail the boat hard.



Build up spoke/hub of steering wheel to make it less wobbly. I have to
have at least one ongoing job involving WEST epoxy.



I do so much of it, I'm thinking about buying a vacuum bagger pump.
My friend Marty says a vacuum cleaner will work. Have you tried
that?


Yes but you have to get a venturi or you will burn up the motor. I have
a PVC venturi that I hook a slack tube manometer to, for a vacuum gage.


You are fortunate to have a wife who likes boats as much as
you do.


Oh yes, I am a very lucky man. Marrying a good woman is the best of it,
but I've had more than my share of luck in many ways.


Hoo-ee... on a 46' hull, each pass represents a HUGE
amount of labor



Huge labor is right. After I'm done, I'm going to become a
professional arm wrestler.


Nothing like hard work to build manly muscles ;)


I had so much area to do I found I never had enough materials.
So my boat looks like a patchwork doll with difference colors
in different places, and on top of each other.


Different colors layered on top of each other is the best way to see the
high & low spots. The 470 I raced many moons ago looked like desert camo
when we were fairing it.



... I'll take a picture
if I can find my digitial camera.

Why don't you post some picture for us of your projects?


OK. Taking pictures has been a low priority but there's no reason not to
now that the pace has slowed a bit. We did a series of pics lst year for
the boatyard work, but we haven't taken any boat work pics since then.
Which is a shame because the deck & the varnish have come out marvelously.

Fresh Breezes- Doug King




Joe April 27th 04 03:27 PM

Project Reports
 
DSK wrote in message ...

No, it's a 20,000# disp 36' trawler. But it's already got a lot of
installed systems and they didn't think ahead to leave owners 20 years
in the future a lot of blank room for additions.


I guess the builder of your boat did so?



Well.... yes they did, I have lots of elbow room in the engine room,
have easy access to the main and the gen set.

Some times I wonder why he did not build a passage way thru the
engine room to go from the forward cabin to the aft cabin.

Joe



Fresh Breezes- Doug King


Scott Vernon April 28th 04 10:01 AM

Project Reports
 
Ackkkkkkkkk! Not ANOTHER live-aboard!?



"N1EE" wrote

My goal is to get the big boat in the water by the
end of May, and then to move on it





Scott Vernon April 28th 04 10:01 AM

Project Reports
 

"Donal" wrote

why?


That's a hypothetical question.



no it's not.



Bart Senior April 28th 04 02:33 PM

Project Reports
 
Not quite yet. I figure if I live aboard I'll get the interior
finished faster. I'd rather live in a house with a big
shower and bathroom.

Scott Vernon wrote
Ackkkkkkkkk! Not ANOTHER live-aboard!?

"N1EE" wrote

My goal is to get the big boat in the water by the
end of May, and then to move on it




Donal April 28th 04 10:58 PM

Project Reports
 

"Scott Vernon" wrote in message
...

"Donal" wrote

why?


That's a hypothetical question.



no it's not.



I was trying to be polite.


Regards


Donal
--




Scott Vernon April 28th 04 11:05 PM

Project Reports
 
try harder


"Donal" wrote

why?

That's a hypothetical question.



no it's not.



I was trying to be polite.


Regards


Donal
--





Scott Vernon April 28th 04 11:08 PM

Project Reports
 
1805 and no phone calls for tomorrows' work. Looks like I can finally sneak
down to the boat and get some work done.

Scotty



"Bart Senior" wrote in message
et...
Not quite yet. I figure if I live aboard I'll get the interior
finished faster. I'd rather live in a house with a big
shower and bathroom.

Scott Vernon wrote
Ackkkkkkkkk! Not ANOTHER live-aboard!?

"N1EE" wrote

My goal is to get the big boat in the water by the
end of May, and then to move on it





katysails April 29th 04 12:07 AM

Project Reports
 
Bart admitted: I'd rather live in a house with a big
shower and bathroom.

So would Scotty, but Lisa makes him stay out in the barn....

--
katysails
s/v Chanteuse
Kirie Elite 32
http://katysails.tripod.com

"Women and cats will do as they please, and men and dogs should relax
and get used to the idea." - Robert A. Heinlein



Scott Vernon April 29th 04 12:47 AM

Project Reports
 

"katysails" wrote in message
...
Bart admitted: I'd rather live in a house with a big
shower and bathroom.

So would Scotty, but Lisa makes him stay out in the barn....


which has a HUGE bathroom........next to it.

SV


katysails April 29th 04 02:28 AM

Project Reports
 

So would Scotty, but Lisa makes him stay out in the barn....

which has a HUGE bathroom........next to it.

SV

One or two holer?
--
katysails
s/v Chanteuse
Kirie Elite 32
http://katysails.tripod.com

"Women and cats will do as they please, and men and dogs should relax
and get used to the idea." - Robert A. Heinlein



Scott Vernon April 29th 04 02:36 AM

Project Reports
 

"katysails" wrote in message
...

So would Scotty, but Lisa makes him stay out in the barn....

which has a HUGE bathroom........next to it.

SV

One or two holer?



One. Lisa and the kids have their own outhouse closer to the house.

Scotty



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