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Bruce in Bangkok[_5_] Bruce in Bangkok[_5_] is offline
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First recorded activity by BoatBanter: Mar 2008
Posts: 272
Default VW Diesel conversion on Mercruiser I/O

On Wed, 5 Mar 2008 09:53:22 -0800 (PST),
wrote:



Well, Steve, the tree I live in is the one behind my machine shop.
The reason that I will not put a wet stack on the boat does, in part,
involve the 488 pounds that the British Company sells them for (I
don't know how much that is in real money, but suspect it is in excess
of $1000US). Secondly, I have a few of the 1.6L diesels in my
inventory, and as I will not water ski behind the boat, I think 52hp
is adequate to my task, and more reliable and fuel efficient to boot
(I've rebuilt ten of these little engines in the past 5 years)...In
fact, if I had one of the newer diesels available to me, I would
still use the 52hp model. As the boat (18' open runabout, aluminum
hull) will be both trailered and occasionally beached on sand bars,
and as I don't want to pierce the hull or transom to build a cooling
system, the close-coupled radiator system mounted on the injector pump
side of the motor looks like a viable method, and the system's entire
footprint will
be less than 32" wide....Oh, did I mention that this was to be a work
boat? What I am looking for is reliability, safety and fuel
efficiency...speed, resale value, and the approbation of the boating
community are not issues.


For what it is worth:

Nearly all of the commercial fishing boats here are powered using a
large truck engine - say 200+ H.P. equipped with a marine gearbox.
Cooling is through a sea water to fresh water heat exchanger using a
centrifugal pump (mounted below the water line) to circulate seawater
and the normal engine cooling pump for the freshwater side. Used
seawater is vented overboard.

The standard exhaust manifold is used connected to a vertical hot
exhaust which normally has a wire mesh protector.

I mention this because fishing boats usually are fitted out using the
cheapest method that works and none of them use a radiator...

Having said that we did have three oil production barges in the Java
Sea and the generator sets used radiators. As these units were
oriented with the radiators pointing outboard and the fans blowing out
they worked pretty well but a radiator does put out a large amount of
hot air.

So... your idea will work but for whatever reason people that use
boats for a living do not to it that way.

In closing, it is pretty easy for any competent welder to make a water
cooled exhaust manifold.


Bruce-in-Bangkok
(correct email address for reply)