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#11
posted to rec.boats.paddle
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Shortening a kayak?
Wm Watt wrote:
Cutting a piece out of the middle of the hull should be no great challenge. Just be careful to choose the locations of the joined halves that they match exaclty. How many boats have you seen that have the exact same hull profile forward and aft of the centerline? Not many are designed that way. Then sand off the inner surface around the cut and apply a couple of layers of fibreglass soaked in resin through the cockpit. Boat builders call it a "butt" join. I've used it in plywood boats. While the boat is in pieces it should be easy to prepare the inside, move the foot braces, etc. That wouldn't be anywhere near strong enough. To do it right, you need the inner glass, but you also need to feather the joint back a couple of inches on the outside, lay in new glass to build the joint up to the original thickness, then apply new gelcoat. The challenge would come in enlarging the cockpit. I don't see how you can cut a piece out of the middle of a kayak without effecting the cockpit, and they tend to have moulded coamings to keep out the water and to allow a spray skirt to be tied on. Before cutting I'd want to figure out what to do about the cockpit. The only feasible thing to do would be to remove the coaming first, then enlarge the cockpit opening to the proper size after the boat is shortened. If the cockpit is recessed or the shape of the deck changes significantly, it will take a LOT of work to reinstall the coaming. The bottom line is that this project simply isn't practical. |
#12
posted to rec.boats.paddle
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Shortening a kayak?
This idea of cutting a Kayak to size seems a bit dumb. Why don't you
just build a bigger storage space? Or if you want to work on a kayak buy a stitch and glue kit for a smaller Yak. But if you insist on cutting the kayak. Perhaps put in a 2 sturdy bulkheads about a 1 mm (or less) apart and cut between them creating two water tight sections that you can reconnect by butting the bulkheads together and bolting them firmly in place. You might even want to have 3 reattach-able sections stern cockpit and bow. |
#13
posted to rec.boats.paddle
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Shortening a kayak?
Thanks everyone for your ideas!
I'll let you know what happens! Regards, Nick |
#14
posted to rec.boats.paddle
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Shortening a kayak?
Brian Nystrom wrote: How many boats have you seen that have the exact same hull profile forward and aft of the centerline? Not many are designed that way. "Exact same profile" not required, just at a single point. How many do you want? These are 20 year old craft. The model names have been posted so you are welcome to look them up and let us know. Not many are designed symetrical fore-and-aft today but at one time all canoes and kayaks were symetrical. The many ways designers use to keep selling more boats is a topic for another discussion. Say they are not symetrical. Then the front section can be inserted into the rear section and locating the cutting lines is not as critical. Asymetrical would be easier. That wouldn't be anywhere near strong enough. To do it right, you need the inner glass, but you also need to feather the joint back a couple of inches on the outside, lay in new glass to build the joint up to the original thickness, then apply new gelcoat. It may or may not be strong enough in a patch or a scarphed panel but this is a tube. Any tension on one side is compensated by equal tension on the other. Just sand off the inside surface, position the two halves, cellotape around the outside to keep the resin from oozing out, and glasstape the inside. No need to do any fancy finish work to the outside. One does need, however to cut the hull carefully so the two pieces fit. People have reported using single sided taped butt joins on plywood boats to avoid the problem of finishing the outside surface. Apparently it does actually work there. The bottom line is that this project simply isn't practical. Where does practicallity enter into the hobby of paddling or boatbuilding? Giving up a day's pay to drive 200 miles to paddle down a river is practical? My own boatbulding is motivated as much by curiosity as practicality. Can it be done? Some don't like to spend money but time is no problem. |
#15
posted to rec.boats.paddle
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Shortening a kayak?
Wm Watt wrote:
at one time all canoes and kayaks were symetrical. Care to back that up with something resembling a fact. It may or may not be strong enough in a patch or a scarphed panel but this is a tube. Any tension on one side is compensated by equal tension on the other. You really don't understand what a hull does in the real world. Tension has to be balanced by compression. Local loads have to be accommodated, not just overall bending moments. Mike |
#16
posted to rec.boats.paddle
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Shortening a kayak?
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#17
posted to rec.boats.paddle
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Shortening a kayak?
On 15 Aug 2006 02:50:18 -0700, in rec.boats.paddle
wrote: I am considering shortening them. Has anyone done this before? I had one on a trailer and backed it into a trellis, once. That probably doesn't count, though. Jones |
#18
posted to rec.boats.paddle
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Shortening a kayak?
wrote:
This idea of cutting a Kayak to size seems a bit dumb. Why don't you just build a bigger storage space? Or if you want to work on a kayak buy a stitch and glue kit for a smaller Yak. But if you insist on cutting the kayak. Perhaps put in a 2 sturdy bulkheads about a 1 mm (or less) apart and cut between them creating two water tight sections that you can reconnect by butting the bulkheads together and bolting them firmly in place. You might even want to have 3 reattach-able sections stern cockpit and bow. Converting these to multi-piece kayaks is the only sensible solution other than getting rid of them and buying appropriate boats. |
#19
posted to rec.boats.paddle
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Shortening a kayak?
Wm Watt wrote:
Brian Nystrom wrote: How many boats have you seen that have the exact same hull profile forward and aft of the centerline? Not many are designed that way. "Exact same profile" not required, just at a single point. How many do you want? These are 20 year old craft. The model names have been posted so you are welcome to look them up and let us know. Not many are designed symetrical fore-and-aft today but at one time all canoes and kayaks were symetrical. The many ways designers use to keep selling more boats is a topic for another discussion. What some people have done as far as design is irrelevent. More than likely, these boats are not symmetrical. Say they are not symetrical. Then the front section can be inserted into the rear section and locating the cutting lines is not as critical. Asymetrical would be easier. Are you kidding me? It's also quite likely that the ends are different enough that one will not fit into the other. For that to work, the fore and aft decks would have to be the same height, which is not common at all. That wouldn't be anywhere near strong enough. To do it right, you need the inner glass, but you also need to feather the joint back a couple of inches on the outside, lay in new glass to build the joint up to the original thickness, then apply new gelcoat. It may or may not be strong enough in a patch or a scarphed panel but this is a tube. Any tension on one side is compensated by equal tension on the other. Just sand off the inside surface, position the two halves, cellotape around the outside to keep the resin from oozing out, and glasstape the inside. No need to do any fancy finish work to the outside. One does need, however to cut the hull carefully so the two pieces fit. People have reported using single sided taped butt joins on plywood boats to avoid the problem of finishing the outside surface. Apparently it does actually work there. It only works because the boats are fully glassed inside and out after the panels are stitched. Perhaps some designs substitute fillets and tape on the seams for inside glass, but either way, the boat is substantially reinforced. I've never heard of a kayak kit or plan set that uses/recommends but joints without exterior glass and some interior reinforcement. The bottom line is that this project simply isn't practical. Where does practicallity enter into the hobby of paddling or boatbuilding? There's got to be a line somewhere. Perhaps others think this is a good idea, but I don't. Giving up a day's pay to drive 200 miles to paddle down a river is practical? I wouldn't do it. My own boatbulding is motivated as much by curiosity as practicality. Can it be done? Maybe you should offer to shorten these boats for the OP, just to see if it can be done. Some don't like to spend money but time is no problem. Knock yourself out, then! |
#20
posted to rec.boats.paddle
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Shortening a kayak?
Michael Daly wrote: Wm Watt wrote: at one time all canoes and kayaks were symetrical. Care to back that up with something resembling a fact. Moreover, at one time all river kayaks were not only symetrical but were a standard 13 feet long. It wasn't until computer programs became available that all the different shapes appeared. It may or may not be strong enough in a patch or a scarphed panel but this is a tube. Any tension on one side is compensated by equal tension on the other. You really don't understand what a hull does in the real world. Tension has to be balanced by compression. Local loads have to be accommodated, not just overall bending moments. Any tension on one side is compensated by compression on the other. Mike |
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