Home |
Search |
Today's Posts |
|
#1
posted to rec.boats
|
|||
|
|||
Sea Ray Hull repair.
Terry,
You might try some external patches, but from your description it sounds like the crack is on or near the planing portion of the bottom, which in rough water could be a problem. I am unfamiliar with the construction of your particular boat, but if it is like many it has wood frames and stringers and may have flotation foam between the floor and the bottom of the hull. That foam may be saturated and providing water to rot the frames and stringers. Basically the longer the water is in there the more damage it can do. Naturally you can run it after making an external patch, but watch the floor to see how much it twist as you cross waves. That should give you some indication of the frame and stringer condition. To repair it properly, the boat needs to be stripped of seats, carpet, floor and foam. Then you can examine the frames and stringers and fix the crack properly and replace any bad frames and stringers. That kind of work is best done in the winter months. A lot of grinding may be required and the fiberglass dust that attaches to perspiration will leave you itching for days with sleepless nights! It is not complex work, it just takes a lot of time. If you have to replace frames and stringers you need an assistant to mix the polyester resin in manageable quantities and bring it to you in the boat or you will make a zillion trips in and out of the boat! I have removed all frames and stringers in many boats and got down to the bare hull making new frames, stringers and keel. I use treated wood so I won't ever have to do the job a second time. The treated wood must be allowed to dry thoroughly before it is glassed in place or else it will not "take" the polyester resin. If you have to go that far, although you did not say but I'm guessing that it is I/O powered and the engine bunks may need replacing also. After removing the engine carefully measure the bunks so you can accurately duplicate them, this is critical to alignment of the I/O splined shaft into the coupler hub. You'll need a special alignment tool when re-installing the engine to assure everything is aligned properly. Again, if you have to strip the boat to the bare hull, you can not leave it on the trailer during the glassing process because the weight of the boat will press the hull somewhat out of shape. The boat needs to be supported at the transom and at the keel stem. This will allow the hull to "sag" and give you a good planing surface without any hook in the bottom. Sorry to have to be the source of bad news, but I'd hate to see you get hurt in rough water if the hull is in bad condition. One somewhat temporary fix would be to use a 1/4 inch or so drill bit long enough to go up through the hull and floor. Then you can see where to cut an opening in the floor say a foot square and you can dig down to the crack and fix it. Unless it is near a stringer or frame however this won't tell you what condition they are in. I hope you get a refund. I shall be interested in what you finally do. Where are you located? Don Dando |
Reply |
Thread Tools | Search this Thread |
Display Modes | |
|
|
Similar Threads | ||||
Thread | Forum | |||
hull repair | General | |||
43' aluminum hull repair | Boat Building | |||
43' Aluminum Hull Repair | General | |||
Sailboat hydrolized hull repair | Boat Building | |||
How to Repair the Bottom of a 1,000-lb Boat? | Boat Building |