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I'm trying to figure out what I am doing BEFORE I spend a lot of money
on parts I don't need, namely the ignition amplifier (about $200++.) I have a 85HP Evinrude [circa 1972] that has always run great until my dad stored it in his garage for several years untouched. The boat it originally went with was also stored and used as my dad's junk collector bin. I talked my dad into selling me the boat and I had no idea it was completely rotted out. I cleaned out every last bit of wood out of the hull and rebuilt the entire boat (at 16' Glasstron.) It's like a brand new boat! (probably better since it's lighter than original, I used kevlar and epoxy. I have photos of how I did it, if you're interested) Now for the engine... So, I have this Evinrude and it starts fine, etc. A couple weeks ago, I took it out on a local lake for a spring test run. Within 10 minutes, it overheated and the buzzer-alarm in the control unit went off. Uh oh... I limped in, loaded up and garaged it. I found a water pump kit (not easy to do) and installed a new water pump per the Secor manual. That went fine but when I started the motor (with muffs on) the engine overheated again. What now? Well bits of the old water pump impeller got into the thermostat (or whatever it is Evinrude calls the thing) and busted it up. Fortunately, I found the thermostat parts locally and fixed it up. Now the cooling system works nicely except I noticed that when the motor overheated a lot of the electrical tape wrapped around the wire harness had melted where it touched the block, so I took off all the old tape, inspected all the wires and placed them all in plastic wire housing and tied them up nice. None of the wires themselves or spark plug wires melted from what I could see. Anyway, today when I took the boat out, at first it seemed to run fine, but it missed a little more than I recall it doing before. I chalked it up to cold water in the lake and the motor needed to warm up. I ran the boat for about 3 hours today and as the day wore on, the missing got worse, _especially under load_ for example, once the boat acheived plane, the missing would smooth out and run almost good. If I slowed down and then gave it full throttle again, it was like it was running on 2 cyl and then the other 2 would kick on, then off, then on, then as the boat got on plane back to smooth running. The motor idles OK... not smoothly, but it will troll without stalling. I am thinking I should change the spark plugs (have not checked them yet) and spark plug wires. I understand the points are never really a concern in this engine since they only act as a low voltage switch. I once had a truck that ran like this and it was a spark plug wire that was arcing to the engine block -but only under load (which made it hard to find.) Could it be the sparkplug wires? If so, where do you get wires for a 1972 Evinrude 85? Do you make them up yourself? If so, what's good to use? What about spark plugs? Any good recommendations? Finally, could it be the coil or amp? (the coil can be obtained cheap enough, but that Amp is a real killer...) Thanks in advance for reading my drivel and for your helpful comments. Jeff |