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-   -   plug on boat & rot? (https://www.boatbanter.com/general/38993-plug-boat-rot.html)

Chris June 10th 05 01:40 PM

Yes it is a fiberglass boat, a 15.5' v type hull.

The wood from the drain plug and the first foot at the boot seems to be
rotten.. We'll see how much though, letting it dry out now.


"Mac" wrote in message
...
On Thu, 09 Jun 2005 19:17:13 -0400, Chris wrote:

[I have rearranged the order so that it flows chronologically]

wrote in message
ups.com...
It's too late to do any more than slightly slow the problem by sealing
the exposed wooden surfaces of the drain hole.

If you like this boat and plan to keep it, you will want to cut the rot
out of the transom. Be sure to go a few inches beyond the point where
you "think" the rot ends when scarfing in the new piece. You should be
able to cut away part of the fiberglass on the outside of the transom
and spoon out the punky wood, cut a new piece of the best marine ply
you can find, and then glass up the exterior again.

This is a great chance to learn from the bad practice of the original
builder. Any hole drilled through a wooden member- transom, stringer,
etc for the purpose of draining water should have the edges sealed up
to prevent water from wicking into the surrounding area and promoting
rot. If it were my project, I would cut the drain hole large enough to
accept a drain plug with a bronze collar fitting. Seal the edges of the
hole with a layer of glass and resin, and then bond the bronze collar
into the sealed hole- perhaps using epoxy.

One rot gets a foothold, it is relentless. Transom rot on small boats
is fairly common, and as most are outboard powered it is double
trouble.


So replacing wood with new plywood means I can cut out a shape of any
size and replace it with a close to equal piece of plywood correct?
Just glass the old plywood to the new plywood, right? No concern over
how big a piece of plywood is, etc? I could use two pieces of plywood
for one hole? etc


It appears I've got more rot than I had expected (although the transom
feels strong otherwise).

I've pulled out about a 1 foot x 1 foot section around the drain plug
and am evaluating whether there will be anymore to go too.. Have drilled
a bunch of holes in the lower inner part of the transom to see how far
it spreads and allow all the wood to dry up before my final decision




I didn't see the original thread. If it is a fiberglass boat with a
plywood core, then you are probably right. You can probably get away
with putting in a whole bunch of plywood more or less however you want,
But don't leave any voids, and take steps to ensure that the new plywood
is bonded to the adjacent old plywood. You may have to use some kind of
adhesive filler for this. Epoxy, with filler, for example.

On the other hand, if it is a plywood boat with a thin layer of
protective glass, or glass on only the outside, then you are probably
wrong. In that case you will probably need to scarf in the plywood very
carefully.

I'm not an expert, so take my advice with a grain of salt. But the whole
idea behind sandwich construction is that the core experiences mostly
compression loading, and the skin experiences mostly tension.

Of course, this means that you have to do a good job tapering the
fiberglass thickness where you meld old glass with new glass. I think I
have seen a 12:1 ratio recommended. That is, if the glass is 1/8" thick,
you would taper over 1-1/2".

--Mac




Chris June 10th 05 01:43 PM

I was also thinking that once I put some wood in there (however much is
required), then I may put a long piece of 2x4, or 4x4 that goes the width of
the boat. This piece could be glassed to the inner back, and the floor at
the back. If that doesn't add strength then I don't know what will.

Again, right now, the top part when the motor mounts is solid, and it
appears that the rotted area is about the lower foot...


"Bill McKee" wrote in message
ink.net...
One piece is much better. Those joints in the wood have little strength.

"Chris" wrote in message
...
So replacing wood with new plywood means I can cut out a shape of any
size and replace it with a close to equal piece of plywood correct? Just
glass the old plywood to the new plywood, right? No concern over how big
a piece of plywood is, etc? I could use two pieces of plywood for one
hole? etc


It appears I've got more rot than I had expected (although the transom
feels strong otherwise).

I've pulled out about a 1 foot x 1 foot section around the drain plug and
am evaluating whether there will be anymore to go too.. Have drilled a
bunch of holes in the lower inner part of the transom to see how far it
spreads and allow all the wood to dry up before my final decision



wrote in message
ups.com...
It's too late to do any more than slightly slow the problem by sealing
the exposed wooden surfaces of the drain hole.

If you like this boat and plan to keep it, you will want to cut the rot
out of the transom. Be sure to go a few inches beyond the point where
you "think" the rot ends when scarfing in the new piece. You should be
able to cut away part of the fiberglass on the outside of the transom
and spoon out the punky wood, cut a new piece of the best marine ply
you can find, and then glass up the exterior again.

This is a great chance to learn from the bad practice of the original
builder. Any hole drilled through a wooden member- transom, stringer,
etc for the purpose of draining water should have the edges sealed up
to prevent water from wicking into the surrounding area and promoting
rot. If it were my project, I would cut the drain hole large enough to
accept a drain plug with a bronze collar fitting. Seal the edges of the
hole with a layer of glass and resin, and then bond the bronze collar
into the sealed hole- perhaps using epoxy.

One rot gets a foothold, it is relentless. Transom rot on small boats
is fairly common, and as most are outboard powered it is double
trouble.








Mac June 11th 05 11:58 PM

On Fri, 10 Jun 2005 04:23:57 +0000, Bill McKee wrote:

One piece is much better. Those joints in the wood have little strength.


I don't think the joints in the core NEED much strength. I mean, you can
use Styrofoam as a core, and that can be broken easily by hand. Also,
balsa core is not very strong laterally, but it is an excellent core
material (unless it gets wet).

With cores, the important thing is that it adhere well to the skin, and
that it have good compression strength. Butted plywood with, say, epoxy
filler at the joint, should make a good core.

But then I am not a mechanical or structural engineer or naval architect,
so take my opinion for what it is worth.

--Mac


"Chris" wrote in message
...
So replacing wood with new plywood means I can cut out a shape of any size
and replace it with a close to equal piece of plywood correct? Just glass
the old plywood to the new plywood, right? No concern over how big a
piece of plywood is, etc? I could use two pieces of plywood for one hole?
etc


It appears I've got more rot than I had expected (although the transom
feels strong otherwise).

I've pulled out about a 1 foot x 1 foot section around the drain plug and
am evaluating whether there will be anymore to go too.. Have drilled a
bunch of holes in the lower inner part of the transom to see how far it
spreads and allow all the wood to dry up before my final decision



wrote in message
ups.com...
It's too late to do any more than slightly slow the problem by sealing
the exposed wooden surfaces of the drain hole.

If you like this boat and plan to keep it, you will want to cut the rot
out of the transom. Be sure to go a few inches beyond the point where
you "think" the rot ends when scarfing in the new piece. You should be
able to cut away part of the fiberglass on the outside of the transom
and spoon out the punky wood, cut a new piece of the best marine ply
you can find, and then glass up the exterior again.

This is a great chance to learn from the bad practice of the original
builder. Any hole drilled through a wooden member- transom, stringer,
etc for the purpose of draining water should have the edges sealed up
to prevent water from wicking into the surrounding area and promoting
rot. If it were my project, I would cut the drain hole large enough to
accept a drain plug with a bronze collar fitting. Seal the edges of the
hole with a layer of glass and resin, and then bond the bronze collar
into the sealed hole- perhaps using epoxy.

One rot gets a foothold, it is relentless. Transom rot on small boats
is fairly common, and as most are outboard powered it is double
trouble.





Steve Weingart June 12th 05 05:32 PM

If the transom is suspect, check out http://www.transomrepair.com, they
have a whole system for removing all of the wood in the transom and then
filling the space with a pourable resin/chopped filler system. I was going
to use this in my 21' Mako (the Mako factory approved), but sold the boat
before it needed the work (just had a few rotten spots, but the majority of
the transom has still been strong).

Cheers,

--
Steve (remove anti spam XYX in return address for correct email)
http://www.gulf-stream.net/patandsteve

Chris June 14th 05 12:31 AM

I'm trying to dry the transom out a bit before I dig further into it.
Clearly several days won't be enough, and who knows if weeks will ever as
long as it is outdoors. So, I may have to get digging into it sooner,
regardless of the still wet wood.

To recap, I've got almost 1 foot square cut out around the drain hole (drain
hole and up), which was the really punky stuff. I've also got 1/4" holes
drilled in various places on both sides to checkout the wood. (note that
pouring something in won't likely help here with it exposed and open now).

The outer hull is thick, really thick (fiberglass), but the inner side is
almost done 3/4 the way up and pretty thin, I don't even think it adds
strength.

Currently the motor is still mounted (however many pounds of it).

To visualize the transom on this boat, consider the typical outboard
transom, but on a V type hull. Inside under where the motor mounts
(centre), there looks like there is a big timber there, such as a rough cut
2" x 4", or maybe 2x6 or 2x8. Its hard to tell as I suspect it may go all
the way through to the outer hull and be glued in. Below this timber about
2-3 inches down are the other motor engine bolts that tie it in lower. And
below this for the next 1.5 feet perhaps is the area of the drain plug. To
each side of this the floor is elevated clearly due to the V, as well the
solid wall (inner/outer fiberglass) goes up higher to the full length of the
transom. I can actually see plywood near the top as it wasn't covered in
glass.

I suspect so far that the wood beneath the timber is rotten, and likewise
straight across from there on both sides. Above that things appear strong
and solid, and a few drill holes have proved that there's nothing punky
there.

So, I either take the outboard off now, or leave it on. My guess is to
clear the wood from under the timber level all the way to both sides, and
then put new wood in right across. Glass it in, and to finalize it, glass a
2x4 or 4x4 to the outside of this new area (to the inner transom, and
floor).

Now it'll be strong. What do you think?


"Steve Weingart" wrote in message
.. .
If the transom is suspect, check out http://www.transomrepair.com, they
have a whole system for removing all of the wood in the transom and then
filling the space with a pourable resin/chopped filler system. I was
going
to use this in my 21' Mako (the Mako factory approved), but sold the boat
before it needed the work (just had a few rotten spots, but the majority
of
the transom has still been strong).

Cheers,

--
Steve (remove anti spam XYX in return address for correct email)
http://www.gulf-stream.net/patandsteve




David Flew June 14th 05 10:20 AM

- Fixing transoms is not an area I'm involved in, but looking at it from a
long way away I'd say you can't do a proper job with the outboard still in
place. My experience in cutting out rot is that it's easier to cut out a
complete piece of wood and replace it rather than cut out 10% and try to fit
something to fill up the hole. Wish I'd known this a while back.
- Any time you spend in removing and replacing the outboard will be saved
several times over by the time you are done.
- you need to do ALL the demolition before you start to do the repair (
it's true of most things ) It's no more work to patch a little more area
than it is to fill several more holes.
- with the motor off and the demo done, try a small electric fan heater
under a cheap tarp - 24 hours at 30 degrees C does a lot of drying. But
control the temperature, too hot and it will be too dry. It takes time for
moisture to migrate to the surface where it can evaporate.
- read and believe the info from the epoxy suppliers
David

"Chris" wrote in message
...
I'm trying to dry the transom out a bit before I dig further into it.
Clearly several days won't be enough, and who knows if weeks will ever as
long as it is outdoors. So, I may have to get digging into it sooner,
regardless of the still wet wood.

To recap, I've got almost 1 foot square cut out around the drain hole
(drain hole and up), which was the really punky stuff. I've also got 1/4"
holes drilled in various places on both sides to checkout the wood. (note
that pouring something in won't likely help here with it exposed and open
now).

The outer hull is thick, really thick (fiberglass), but the inner side is
almost done 3/4 the way up and pretty thin, I don't even think it adds
strength.

Currently the motor is still mounted (however many pounds of it).

To visualize the transom on this boat, consider the typical outboard
transom, but on a V type hull. Inside under where the motor mounts
(centre), there looks like there is a big timber there, such as a rough
cut 2" x 4", or maybe 2x6 or 2x8. Its hard to tell as I suspect it may go
all the way through to the outer hull and be glued in. Below this timber
about 2-3 inches down are the other motor engine bolts that tie it in
lower. And below this for the next 1.5 feet perhaps is the area of the
drain plug. To each side of this the floor is elevated clearly due to the
V, as well the solid wall (inner/outer fiberglass) goes up higher to the
full length of the transom. I can actually see plywood near the top as it
wasn't covered in glass.

I suspect so far that the wood beneath the timber is rotten, and likewise
straight across from there on both sides. Above that things appear strong
and solid, and a few drill holes have proved that there's nothing punky
there.

So, I either take the outboard off now, or leave it on. My guess is to
clear the wood from under the timber level all the way to both sides, and
then put new wood in right across. Glass it in, and to finalize it, glass
a 2x4 or 4x4 to the outside of this new area (to the inner transom, and
floor).

Now it'll be strong. What do you think?


"Steve Weingart" wrote in message
.. .
If the transom is suspect, check out http://www.transomrepair.com, they
have a whole system for removing all of the wood in the transom and then
filling the space with a pourable resin/chopped filler system. I was
going
to use this in my 21' Mako (the Mako factory approved), but sold the boat
before it needed the work (just had a few rotten spots, but the majority
of
the transom has still been strong).

Cheers,

--
Steve (remove anti spam XYX in return address for correct email)
http://www.gulf-stream.net/patandsteve






Steve Weingart June 14th 05 12:41 PM

"David Flew" wrote in
:

I agree with what David is saying here... Remove the O/B if you are
going to do major work... But, that said... On my Mako, I had a similar
circumstance where the wood in a triangle about a foot tall and 2 feet
wide at the bottom of the transom was completely rotten. The upper 18"
of the transom was completely solid. I drained the water and sealed the
leaks, then watched it closely for flexing for two years prepared to do
the repair job. It was still solid when I sold the boat.


BTW, that pourable stuff is not for putting in through small holes...
You remove the skin at the top of the transom and dig out ALL of the
wood. You are left with the two skins. You plug all of the holes and
put some plywood on the outside of both sides as a temporary support
then fill up the transom with the sea-cast material. It sets, then you
have a permanent wood-free transom. Redrill the engine mounting holes
and remount the O/B. Check out the website, it's got a ot of useful info
(just for truth in advertising's sake: I have no relatoinship with
those folks whatsoever, I just did a bunch of research on that product
and it looked like a great thing).

- Fixing transoms is not an area I'm involved in, but looking at it
from a
long way away I'd say you can't do a proper job with the outboard
still in place. My experience in cutting out rot is that it's easier
to cut out a complete piece of wood and replace it rather than cut out
10% and try to fit something to fill up the hole. Wish I'd known this
a while back.
- Any time you spend in removing and replacing the outboard will be
saved
several times over by the time you are done.
- you need to do ALL the demolition before you start to do the repair
(
it's true of most things ) It's no more work to patch a little more
area than it is to fill several more holes.
- with the motor off and the demo done, try a small electric fan
heater
under a cheap tarp - 24 hours at 30 degrees C does a lot of drying.
But control the temperature, too hot and it will be too dry. It takes
time for moisture to migrate to the surface where it can evaporate.
- read and believe the info from the epoxy suppliers
David

"Chris" wrote in message
...
I'm trying to dry the transom out a bit before I dig further into it.
Clearly several days won't be enough, and who knows if weeks will
ever as long as it is outdoors. So, I may have to get digging into
it sooner, regardless of the still wet wood.

To recap, I've got almost 1 foot square cut out around the drain hole
(drain hole and up), which was the really punky stuff. I've also got
1/4" holes drilled in various places on both sides to checkout the
wood. (note that pouring something in won't likely help here with it
exposed and open now).

The outer hull is thick, really thick (fiberglass), but the inner
side is almost done 3/4 the way up and pretty thin, I don't even
think it adds strength.

Currently the motor is still mounted (however many pounds of it).

To visualize the transom on this boat, consider the typical outboard
transom, but on a V type hull. Inside under where the motor mounts
(centre), there looks like there is a big timber there, such as a
rough cut 2" x 4", or maybe 2x6 or 2x8. Its hard to tell as I
suspect it may go all the way through to the outer hull and be glued
in. Below this timber about 2-3 inches down are the other motor
engine bolts that tie it in lower. And below this for the next 1.5
feet perhaps is the area of the drain plug. To each side of this the
floor is elevated clearly due to the V, as well the solid wall
(inner/outer fiberglass) goes up higher to the full length of the
transom. I can actually see plywood near the top as it wasn't
covered in glass.

I suspect so far that the wood beneath the timber is rotten, and
likewise straight across from there on both sides. Above that things
appear strong and solid, and a few drill holes have proved that
there's nothing punky there.

So, I either take the outboard off now, or leave it on. My guess is
to clear the wood from under the timber level all the way to both
sides, and then put new wood in right across. Glass it in, and to
finalize it, glass a 2x4 or 4x4 to the outside of this new area (to
the inner transom, and floor).

Now it'll be strong. What do you think?


"Steve Weingart" wrote in message
.. .
If the transom is suspect, check out http://www.transomrepair.com,
they have a whole system for removing all of the wood in the transom
and then filling the space with a pourable resin/chopped filler
system. I was going
to use this in my 21' Mako (the Mako factory approved), but sold the
boat before it needed the work (just had a few rotten spots, but the
majority of
the transom has still been strong).

Cheers,

--
Steve (remove anti spam XYX in return address for correct email)
http://www.gulf-stream.net/patandsteve









--
Steve (remove anti spam XYX in return address for correct email)
http://www.gulf-stream.net

William Andersen June 14th 05 04:40 PM

When I first watched This Old House on TV I was impressed by how easy they
made most jobs look. Then I realized that one of the things that made those
jobs easy was that they didn't try to work around existing structures,
furniture and possessions: they gutted the space they were working in and
started the project anew.
Remove the outboard and get serious about removing rotten wood before
starting any repairs. You'll save a lot of time and it will be easier to
work.

"Steve Weingart" wrote in message
.. .
"David Flew" wrote in
:

I agree with what David is saying here... Remove the O/B if you are
going to do major work... But, that said... On my Mako, I had a similar
circumstance where the wood in a triangle about a foot tall and 2 feet
wide at the bottom of the transom was completely rotten. The upper 18"
of the transom was completely solid. I drained the water and sealed the
leaks, then watched it closely for flexing for two years prepared to do
the repair job. It was still solid when I sold the boat.


BTW, that pourable stuff is not for putting in through small holes...
You remove the skin at the top of the transom and dig out ALL of the
wood. You are left with the two skins. You plug all of the holes and
put some plywood on the outside of both sides as a temporary support
then fill up the transom with the sea-cast material. It sets, then you
have a permanent wood-free transom. Redrill the engine mounting holes
and remount the O/B. Check out the website, it's got a ot of useful info
(just for truth in advertising's sake: I have no relatoinship with
those folks whatsoever, I just did a bunch of research on that product
and it looked like a great thing).

- Fixing transoms is not an area I'm involved in, but looking at it
from a
long way away I'd say you can't do a proper job with the outboard
still in place. My experience in cutting out rot is that it's easier
to cut out a complete piece of wood and replace it rather than cut out
10% and try to fit something to fill up the hole. Wish I'd known this
a while back.
- Any time you spend in removing and replacing the outboard will be
saved
several times over by the time you are done.
- you need to do ALL the demolition before you start to do the repair
(
it's true of most things ) It's no more work to patch a little more
area than it is to fill several more holes.
- with the motor off and the demo done, try a small electric fan
heater
under a cheap tarp - 24 hours at 30 degrees C does a lot of drying.
But control the temperature, too hot and it will be too dry. It takes
time for moisture to migrate to the surface where it can evaporate.
- read and believe the info from the epoxy suppliers
David

"Chris" wrote in message
...
I'm trying to dry the transom out a bit before I dig further into it.
Clearly several days won't be enough, and who knows if weeks will
ever as long as it is outdoors. So, I may have to get digging into
it sooner, regardless of the still wet wood.

To recap, I've got almost 1 foot square cut out around the drain hole
(drain hole and up), which was the really punky stuff. I've also got
1/4" holes drilled in various places on both sides to checkout the
wood. (note that pouring something in won't likely help here with it
exposed and open now).

The outer hull is thick, really thick (fiberglass), but the inner
side is almost done 3/4 the way up and pretty thin, I don't even
think it adds strength.

Currently the motor is still mounted (however many pounds of it).

To visualize the transom on this boat, consider the typical outboard
transom, but on a V type hull. Inside under where the motor mounts
(centre), there looks like there is a big timber there, such as a
rough cut 2" x 4", or maybe 2x6 or 2x8. Its hard to tell as I
suspect it may go all the way through to the outer hull and be glued
in. Below this timber about 2-3 inches down are the other motor
engine bolts that tie it in lower. And below this for the next 1.5
feet perhaps is the area of the drain plug. To each side of this the
floor is elevated clearly due to the V, as well the solid wall
(inner/outer fiberglass) goes up higher to the full length of the
transom. I can actually see plywood near the top as it wasn't
covered in glass.

I suspect so far that the wood beneath the timber is rotten, and
likewise straight across from there on both sides. Above that things
appear strong and solid, and a few drill holes have proved that
there's nothing punky there.

So, I either take the outboard off now, or leave it on. My guess is
to clear the wood from under the timber level all the way to both
sides, and then put new wood in right across. Glass it in, and to
finalize it, glass a 2x4 or 4x4 to the outside of this new area (to
the inner transom, and floor).

Now it'll be strong. What do you think?


"Steve Weingart" wrote in message
.. .
If the transom is suspect, check out http://www.transomrepair.com,
they have a whole system for removing all of the wood in the transom
and then filling the space with a pourable resin/chopped filler
system. I was going
to use this in my 21' Mako (the Mako factory approved), but sold the
boat before it needed the work (just had a few rotten spots, but the
majority of
the transom has still been strong).

Cheers,

--
Steve (remove anti spam XYX in return address for correct email)
http://www.gulf-stream.net/patandsteve








--
Steve (remove anti spam XYX in return address for correct email)
http://www.gulf-stream.net




Chris June 14th 05 06:56 PM

I've taken the advice and am in the process now of removing all hardware off
the back of the boat. Likewise, I took the outboard off (nice and heavy).
As the boat top at the rear end will be in the way, I am next going to
remove that part. My idea is to cut in at the narrowest point about 3 feet
up from the back and then lift the whole rear piece off. (The entire top is
the length of the boat, and I don't want to get into taking all of that
off... so I can glass the sections where I make the cut after I'm done, its
just glass now anyway ).

That's the only way I can get to the wood on the transom and clean it out
good. I tried laying in the cubby hole at the back (5ft wide x 3ft deep x 2
feet high) and found it would just be too hard to do the job that way, and
I'd never get all the wood out.

So, wish me luck, this is going to be a big job. I can see how paying
someone to do it could cost thousands. Fortunately, I can handle this.


"William Andersen" wrote in message
news:YTCre.200$X71.151@fed1read07...
When I first watched This Old House on TV I was impressed by how easy they
made most jobs look. Then I realized that one of the things that made
those jobs easy was that they didn't try to work around existing
structures, furniture and possessions: they gutted the space they were
working in and started the project anew.
Remove the outboard and get serious about removing rotten wood before
starting any repairs. You'll save a lot of time and it will be easier to
work.

"Steve Weingart" wrote in message
.. .
"David Flew" wrote in
:

I agree with what David is saying here... Remove the O/B if you are
going to do major work... But, that said... On my Mako, I had a similar
circumstance where the wood in a triangle about a foot tall and 2 feet
wide at the bottom of the transom was completely rotten. The upper 18"
of the transom was completely solid. I drained the water and sealed the
leaks, then watched it closely for flexing for two years prepared to do
the repair job. It was still solid when I sold the boat.


BTW, that pourable stuff is not for putting in through small holes...
You remove the skin at the top of the transom and dig out ALL of the
wood. You are left with the two skins. You plug all of the holes and
put some plywood on the outside of both sides as a temporary support
then fill up the transom with the sea-cast material. It sets, then you
have a permanent wood-free transom. Redrill the engine mounting holes
and remount the O/B. Check out the website, it's got a ot of useful info
(just for truth in advertising's sake: I have no relatoinship with
those folks whatsoever, I just did a bunch of research on that product
and it looked like a great thing).

- Fixing transoms is not an area I'm involved in, but looking at it
from a
long way away I'd say you can't do a proper job with the outboard
still in place. My experience in cutting out rot is that it's easier
to cut out a complete piece of wood and replace it rather than cut out
10% and try to fit something to fill up the hole. Wish I'd known this
a while back.
- Any time you spend in removing and replacing the outboard will be
saved
several times over by the time you are done.
- you need to do ALL the demolition before you start to do the repair
(
it's true of most things ) It's no more work to patch a little more
area than it is to fill several more holes.
- with the motor off and the demo done, try a small electric fan
heater
under a cheap tarp - 24 hours at 30 degrees C does a lot of drying.
But control the temperature, too hot and it will be too dry. It takes
time for moisture to migrate to the surface where it can evaporate.
- read and believe the info from the epoxy suppliers
David

"Chris" wrote in message
...
I'm trying to dry the transom out a bit before I dig further into it.
Clearly several days won't be enough, and who knows if weeks will
ever as long as it is outdoors. So, I may have to get digging into
it sooner, regardless of the still wet wood.

To recap, I've got almost 1 foot square cut out around the drain hole
(drain hole and up), which was the really punky stuff. I've also got
1/4" holes drilled in various places on both sides to checkout the
wood. (note that pouring something in won't likely help here with it
exposed and open now).

The outer hull is thick, really thick (fiberglass), but the inner
side is almost done 3/4 the way up and pretty thin, I don't even
think it adds strength.

Currently the motor is still mounted (however many pounds of it).

To visualize the transom on this boat, consider the typical outboard
transom, but on a V type hull. Inside under where the motor mounts
(centre), there looks like there is a big timber there, such as a
rough cut 2" x 4", or maybe 2x6 or 2x8. Its hard to tell as I
suspect it may go all the way through to the outer hull and be glued
in. Below this timber about 2-3 inches down are the other motor
engine bolts that tie it in lower. And below this for the next 1.5
feet perhaps is the area of the drain plug. To each side of this the
floor is elevated clearly due to the V, as well the solid wall
(inner/outer fiberglass) goes up higher to the full length of the
transom. I can actually see plywood near the top as it wasn't
covered in glass.

I suspect so far that the wood beneath the timber is rotten, and
likewise straight across from there on both sides. Above that things
appear strong and solid, and a few drill holes have proved that
there's nothing punky there.

So, I either take the outboard off now, or leave it on. My guess is
to clear the wood from under the timber level all the way to both
sides, and then put new wood in right across. Glass it in, and to
finalize it, glass a 2x4 or 4x4 to the outside of this new area (to
the inner transom, and floor).

Now it'll be strong. What do you think?


"Steve Weingart" wrote in message
.. .
If the transom is suspect, check out http://www.transomrepair.com,
they have a whole system for removing all of the wood in the transom
and then filling the space with a pourable resin/chopped filler
system. I was going
to use this in my 21' Mako (the Mako factory approved), but sold the
boat before it needed the work (just had a few rotten spots, but the
majority of
the transom has still been strong).

Cheers,

--
Steve (remove anti spam XYX in return address for correct email)
http://www.gulf-stream.net/patandsteve








--
Steve (remove anti spam XYX in return address for correct email)
http://www.gulf-stream.net






Auerbach June 15th 05 12:56 AM

Great idea for a reality TV show: "This Old Boat."
They wouldn't need to do a different boat each week, because one aging
vessel would keep them busy season after season!


"William Andersen" wrote in message
news:YTCre.200$X71.151@fed1read07...
When I first watched This Old House on TV I was impressed by how easy they
made most jobs look. Then I realized that one of the things that made
those jobs easy was that they didn't try to work around existing
structures, furniture and possessions: they gutted the space they were
working in and started the project anew.
Remove the outboard and get serious about removing rotten wood before
starting any repairs. You'll save a lot of time and it will be easier to
work.

"Steve Weingart" wrote in message
.. .
"David Flew" wrote in
:

I agree with what David is saying here... Remove the O/B if you are
going to do major work... But, that said... On my Mako, I had a similar
circumstance where the wood in a triangle about a foot tall and 2 feet
wide at the bottom of the transom was completely rotten. The upper 18"
of the transom was completely solid. I drained the water and sealed the
leaks, then watched it closely for flexing for two years prepared to do
the repair job. It was still solid when I sold the boat.


BTW, that pourable stuff is not for putting in through small holes...
You remove the skin at the top of the transom and dig out ALL of the
wood. You are left with the two skins. You plug all of the holes and
put some plywood on the outside of both sides as a temporary support
then fill up the transom with the sea-cast material. It sets, then you
have a permanent wood-free transom. Redrill the engine mounting holes
and remount the O/B. Check out the website, it's got a ot of useful info
(just for truth in advertising's sake: I have no relatoinship with
those folks whatsoever, I just did a bunch of research on that product
and it looked like a great thing).

- Fixing transoms is not an area I'm involved in, but looking at it
from a
long way away I'd say you can't do a proper job with the outboard
still in place. My experience in cutting out rot is that it's easier
to cut out a complete piece of wood and replace it rather than cut out
10% and try to fit something to fill up the hole. Wish I'd known this
a while back.
- Any time you spend in removing and replacing the outboard will be
saved
several times over by the time you are done.
- you need to do ALL the demolition before you start to do the repair
(
it's true of most things ) It's no more work to patch a little more
area than it is to fill several more holes.
- with the motor off and the demo done, try a small electric fan
heater
under a cheap tarp - 24 hours at 30 degrees C does a lot of drying.
But control the temperature, too hot and it will be too dry. It takes
time for moisture to migrate to the surface where it can evaporate.
- read and believe the info from the epoxy suppliers
David

"Chris" wrote in message
...
I'm trying to dry the transom out a bit before I dig further into it.
Clearly several days won't be enough, and who knows if weeks will
ever as long as it is outdoors. So, I may have to get digging into
it sooner, regardless of the still wet wood.

To recap, I've got almost 1 foot square cut out around the drain hole
(drain hole and up), which was the really punky stuff. I've also got
1/4" holes drilled in various places on both sides to checkout the
wood. (note that pouring something in won't likely help here with it
exposed and open now).

The outer hull is thick, really thick (fiberglass), but the inner
side is almost done 3/4 the way up and pretty thin, I don't even
think it adds strength.

Currently the motor is still mounted (however many pounds of it).

To visualize the transom on this boat, consider the typical outboard
transom, but on a V type hull. Inside under where the motor mounts
(centre), there looks like there is a big timber there, such as a
rough cut 2" x 4", or maybe 2x6 or 2x8. Its hard to tell as I
suspect it may go all the way through to the outer hull and be glued
in. Below this timber about 2-3 inches down are the other motor
engine bolts that tie it in lower. And below this for the next 1.5
feet perhaps is the area of the drain plug. To each side of this the
floor is elevated clearly due to the V, as well the solid wall
(inner/outer fiberglass) goes up higher to the full length of the
transom. I can actually see plywood near the top as it wasn't
covered in glass.

I suspect so far that the wood beneath the timber is rotten, and
likewise straight across from there on both sides. Above that things
appear strong and solid, and a few drill holes have proved that
there's nothing punky there.

So, I either take the outboard off now, or leave it on. My guess is
to clear the wood from under the timber level all the way to both
sides, and then put new wood in right across. Glass it in, and to
finalize it, glass a 2x4 or 4x4 to the outside of this new area (to
the inner transom, and floor).

Now it'll be strong. What do you think?


"Steve Weingart" wrote in message
.. .
If the transom is suspect, check out http://www.transomrepair.com,
they have a whole system for removing all of the wood in the transom
and then filling the space with a pourable resin/chopped filler
system. I was going
to use this in my 21' Mako (the Mako factory approved), but sold the
boat before it needed the work (just had a few rotten spots, but the
majority of
the transom has still been strong).

Cheers,

--
Steve (remove anti spam XYX in return address for correct email)
http://www.gulf-stream.net/patandsteve








--
Steve (remove anti spam XYX in return address for correct email)
http://www.gulf-stream.net







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