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Rich Stern November 18th 03 09:18 PM

Composite stringer grids
 
Many manufacturers are touting "no wood/no rot" construction, and some are
using a composite grid system (fiberglass over some type of foam) to replace
traditional hull stringers and forms. Several bay boats I am interested in use
this type of construction. Of course, from a marketing perspective, it sounds
great. But I'd be interested in some real world opinions. Is such a boat less
prone to flex? Does it result in a more solid boat? Are there other problems
to be aware of? Any pre-purchase inspections that can be accomplished,
assuming it's even possible to see the below-deck structure?

Comments appreciated.


-- Rich Stern
www.nitroowners.com - The Nitro and Tracker Owners Web Site
www.mypontoon.com - The Pontoon Boat Web Site
www.fishingreportdatabase.com - The Fishing Report Database
www.mysporttrac.com - The Sport Trac Web Site


DSK November 18th 03 10:08 PM

Composite stringer grids
 
Rich Stern wrote:

Many manufacturers are touting "no wood/no rot" construction, and some are
using a composite grid system (fiberglass over some type of foam) to replace
traditional hull stringers and forms. Several bay boats I am interested in use
this type of construction. Of course, from a marketing perspective, it sounds
great. But I'd be interested in some real world opinions.


OK

Is such a boat less prone to flex?


Than what? It is certainly less prone ot flex than the same hull with the same
layup and no grid of any type. Is it less prone to flex than the same hull & grid
with wood as the grid core? No, because wood is stiffer than foam.

In order for the grid to be stiffer due to the foam, then either the hull or the
grid (or both) have to be of stiffer construction such as triaxial weave, vacuum
bagged, etc etc.


Does it result in a more solid boat?


Not necessarily. If the grid is not laminated properly then it may not even last
longer. Foam doesn't rot but some types can become saturated and all types can
delaminate.

Some people hate foam core construction, probably because there are so many bad
examples that have long term problems. But it can be a great type of construction
*if* the details are properly done.

Are there other problems
to be aware of? Any pre-purchase inspections that can be accomplished,
assuming it's even possible to see the below-deck structure?


There are a number of things to inspect that indicate good quality work. Without a
lot of details plus pictures, it's difficult to compress 'how to do a structural
survey' into one usenet post. I'm not the greatest expert anyway.

http://boatdesign.net/articles/foam-core-properties/

Some resources on the web, another good place to look would be in your nearest
library in books on surveying boats.

Some people will say 'foam core = crap' and they probably have some bad experiences
with poorly done foam core. Like anything else, there is good and bad. When it's
good, foam core construction can be very very good.

Fair Skies-
Doug King


Wayne.B November 18th 03 11:18 PM

Composite stringer grids
 
Rich,

I have a 1978 Winner 24 I/O which has fiberglass over foam in the
stringers. Since we hadn't used it in a few years, I had it surveyed
last winter before putting any money into a trailer, etc. The
surveyor found absolutely no issues with the hull, stringers or
transom which he said is very unusual for a 25 year old runabout.
Your mileage may vary of course but it is a fact of life that water
almost always finds its way into wood, or wood core stringers if you
keep the boat long enough. Good engineering and construction, using
the best materials for the job, is still the secret to longevity
however regardless of any one factor over another. My Bertram 33 for
example has a lot of structural wood but it is top quality marine ply
and heavily encapsulated with resin and fiberglass.

================================================== =

On 18 Nov 2003 21:18:00 GMT, (Rich Stern) wrote:
Many manufacturers are touting "no wood/no rot" construction, and some are
using a composite grid system (fiberglass over some type of foam) to replace
traditional hull stringers and forms. Several bay boats I am interested in use
this type of construction. Of course, from a marketing perspective, it sounds
great. But I'd be interested in some real world opinions. Is such a boat less
prone to flex? Does it result in a more solid boat? Are there other problems
to be aware of? Any pre-purchase inspections that can be accomplished,
assuming it's even possible to see the below-deck structure?

Comments appreciated.


-- Rich Stern
www.nitroowners.com - The Nitro and Tracker Owners Web Site
www.mypontoon.com - The Pontoon Boat Web Site
www.fishingreportdatabase.com - The Fishing Report Database
www.mysporttrac.com - The Sport Trac Web Site



DSK November 18th 03 11:43 PM

Composite stringer grids
 
Karl Denninger wrote:

2. Cores in decks and hullsides (above the waterline) are acceptable,
PROVIDED they are properly encapsulated. This means that there are
NO PENETRATIONS without the edges of the core being sealed with
epoxy. No way for water to get in, no problems. Note that this
means that hardware must be THROUGH BOLTED; screwing it down into a
cored structure is NOT ACCEPTABLE.


Agreed, but then thru-bolting hardware through a core is also not acceptable. The
compression will deform the core, and then of course water gets in, plus some
helpful person usually tightens the bolts after a while and that makes it worse.

Core should be tapered to a solid laminate where there is hardware thru-bolted.

Fair Skies-
Doug King


Wayne.B November 19th 03 12:30 AM

Composite stringer grids
 
On Tue, 18 Nov 2003 18:43:02 -0500, DSK wrote:

Core should be tapered to a solid laminate where there is hardware thru-bolted.


+++++++++++++++++++++++++++++++++++++++++++++++++

That works of course, but there are other ways. Drilling an over size
hole, coating exposed core with epoxy resin, refilling with solid
glass, and then redrilling is a perfectly acceptable method of
ensuring core integrity and absorbing compression loads.


Gould 0738 November 19th 03 01:33 AM

Composite stringer grids
 
If your stringer is relying on the wood core for strength, it's poorly built.

The wood core, foam core, Cheez Whiz core or whatever has served its purpose
when it has functioned as a form for the layers of glass and resin that follow.
A well engineered stringer can be completely hollow, just like a box beam, and
have more than sufficient strength.


Wayne.B November 19th 03 02:27 AM

Composite stringer grids
 
On 19 Nov 2003 01:33:42 GMT, (Gould 0738) wrote:
If your stringer is relying on the wood core for strength, it's poorly built.

The wood core, foam core, Cheez Whiz core or whatever has served its purpose
when it has functioned as a form for the layers of glass and resin that follow.
A well engineered stringer can be completely hollow, just like a box beam, and
have more than sufficient strength.


================================================== ======

No argument from me on any of that but I'd suggest that if you are
just using wood in the stringer to form the fiberglass, then you are
adding unnecessary weight and wasting perfectly good wood. I suppose
you could argue that using wood might be desirable as a rigid building
form, with no reason to remove it later.

Wood is actually an excellent structural material of course, as long
as it is the right type of wood, and properly encapsulated. The
theory of building cored structures is that the skins carry the load
similar to the parallel surfaces of an I-beam, and the core material
acts as the "web" of the beam to add stiffness. This creates a much
stiffer (less flexible) structure, at a much lower weight. The catch
is that the core material must retain its integrity over time and not
separate from the skins.


Paul Schilter November 19th 03 01:05 PM

Composite stringer grids
 
Wally,
Okay, but were the Silverton's stringers wood core or foam?
Paul

"WaIIy" wrote in message
...
On 18 Nov 2003 21:18:00 GMT, (Rich Stern) wrote:

Many manufacturers are touting "no wood/no rot" construction, and some

are
using a composite grid system (fiberglass over some type of foam) to

replace
traditional hull stringers and forms. Several bay boats I am interested

in use
this type of construction. Of course, from a marketing perspective, it

sounds
great. But I'd be interested in some real world opinions. Is such a

boat less
prone to flex? Does it result in a more solid boat? Are there other

problems
to be aware of? Any pre-purchase inspections that can be accomplished,
assuming it's even possible to see the below-deck structure?

Comments appreciated.


My 30ft 1989 Tollycraft has foamed stringers and it's solid as a rock.

My friend has a 1989 30ft Silverton and he replaced half the stringers
he could get to.

Your mileage will vary.




Paul Schilter November 19th 03 01:40 PM

Composite stringer grids
 
Chuck,
Okay then why the concern over rotted wood in the stringer? I would
imagine that the water got in through a poor job of sealing the wooden
stringer, so why not seal it up and not worry about it? But does an older
boat like an 89 Sea Ray depend on the wood for its strength or the
fiberglass coating? I know a fellow that had his boat (88 Sea Ray 300
Weekender) out of the water for three seasons while he dried out his
stringers and checked for moisture with a meter. I think he then bored some
holes in the stringer and filled with epoxy. Was he wasting his time? His
complaint was that Sea Ray drilled limber holes through the stringers and
didn't seal the limber holes causing the water absorption. I'm just trying
to determine how wide and important of a problem is this.
Paul

"Gould 0738" wrote in message
...
If your stringer is relying on the wood core for strength, it's poorly

built.

The wood core, foam core, Cheez Whiz core or whatever has served its

purpose
when it has functioned as a form for the layers of glass and resin that

follow.
A well engineered stringer can be completely hollow, just like a box beam,

and
have more than sufficient strength.




DSK November 19th 03 01:48 PM

Composite stringer grids
 
DSK wrote:
Core should be tapered to a solid laminate where there is hardware thru-bolted.


+++++++++++++++++++++++++++++++++++++++++++++++++
"Wayne.B" wrote:
That works of course, but there are other ways. Drilling an over size
hole, coating exposed core with epoxy resin, refilling with solid
glass, and then redrilling is a perfectly acceptable method of
ensuring core integrity and absorbing compression loads.


Sure, but you have to do that yourself. I thought we were talking about fromt the
factory.



Karl Denninger wrote:


Uh, and use a backing plate. Even better, build the backing plate into the
hull in place of the core in that spot.


But if it's in the center, it's not a backing plate ;)
It has to be underneath both the tension & compression skins of the deck structure.

I read a description of an uncored but very light & strong boat hull, which had a
"subimposed" structural grid. Anybody have any good ideas what that means?

Fresh Breezes- Doug King


Wayne.B November 19th 03 03:15 PM

Composite stringer grids
 
On Thu, 20 Nov 2003 03:44:31 +1100, K Smith wrote:

Wood is not a very strong material at all. Tougher hardwoods have very
moderate strength in compression, but other than that wood is a very
weak material with low resistance to flexing+


================================================== ==

Not at all true, wood has a very high strength to weight ratio. You
are confusing strength with stiffness. They are two entirely
different properties.


K Smith November 19th 03 04:44 PM

Composite stringer grids
 
Karl Denninger wrote:
In article ,
Rich Stern wrote:

Many manufacturers are touting "no wood/no rot" construction, and some are
using a composite grid system (fiberglass over some type of foam) to replace
traditional hull stringers and forms. Several bay boats I am interested in use
this type of construction. Of course, from a marketing perspective, it sounds
great. But I'd be interested in some real world opinions. Is such a boat less
prone to flex? Does it result in a more solid boat? Are there other problems
to be aware of? Any pre-purchase inspections that can be accomplished,
assuming it's even possible to see the below-deck structure?

Comments appreciated.



Sure - it sucks.

Here's the problem - no access at all to it,


But the lack of access applies no matter the stringer materials, so
there's no particular disadvantage.

and the problem with wood is
NOT that its wood.


Wood is not a very strong material at all. Tougher hardwoods have very
moderate strength in compression, but other than that wood is a very
weak material with low resistance to flexing & even worse performance in
tension. i.e. bend a piece of wood to simulate a load in the middle; one
side is in compression & the other is in tension. The wood will bend
easily & a great deal, it will usually then break as the tension side
fails. So I'd like to submit the problem with wood is that it's wood.

Most anything designed in wood is strength for strength much much
heavier than almost any other material, steel, glass, even ferro. This
is because the material is inherently weak & this weakness is aggravated
by the difficulties of attaching it to anything, even itself (mechanical
fastenings, nuts & bolts are about the only real fix)

Here's how damage REALLY happens to a cored structu

1. Some small amounts of water get in there due to improper sealing of the
core.


Closed cell foam, which structural core foams use, don't absorb
moisture. There are specific standards & test procedures to verify this,
so this can only happen if the wrong foam for the application is used.

2. Wave action and boat motion cause the two panels to compress against the
core. This is a NORMAL process. But with that small amount of water in
there, it will NOT compress. It thus acts like a hydraulic ram, deforming
the core.


It might be a "normal" process when you glass over wood because resins
will not ever properly bond to wood, but foams are different, the foam
material provides an excellent mechanical key to bond with the resin,
increasing the notional bonding area many times over AND the foam is a
plastic just as the resin in the covering is, giving a chemical bond as
well, so again proper choice of materials means there is no so-called
"pumping".

3. The panels "relax"; there is now a vacuum in the space. Since it is not
cmopletely sealed, it draws in more water.


I'm only reviewing this so it's up to whatever you want to make of it,
but gees louise; it's a vacuum?? & then water can get in?? This is a
good description of how water gets into timber stringers but .......

4. Complete, just like a jackhammer, until the core integrity is destroyed.

5. If the core is wood, it will EVENTUALLY rot, but the damage to the fiber
and bonding - the PRIMARY damage - had nothing to do with that. Note that
synthetic cores will delaminate MORE READILY than wood, as they have NOWHERE
NEAR the strength of wood in terms of resistance to compression damage.


Wood will rot as suggested but it rots because it's wood & wet wood.
The foam will never rot even if it gets wet.

How do you avoid this?

Simple.

1. Don't do that. Specifically, NO CORES IN HULL BOTTOMS. Ever.


The racing boats still use full foam construction for ultimate
lightness vs strength, however use of cored scantlings below the water
have not been in favour for many years as suggested. However in this
discussion I thought we were NOT talking the entire skin just a prefab
foam cored stringer/frame system??


2. Cores in decks and hullsides (above the waterline) are acceptable,
PROVIDED they are properly encapsulated. This means that there are
NO PENETRATIONS without the edges of the core being sealed with
epoxy. No way for water to get in, no problems. Note that this
means that hardware must be THROUGH BOLTED; screwing it down into a
cored structure is NOT ACCEPTABLE.


No bill

3. IF these rules are followed, then wood is a SUPERIOR coring
material, particularly, for decks, end-grain balsa. It has inherent
rot resistance and is a LOT stronger than PVC or Divynicell cores,
and its very light. Plywood makes the best transom cores; nothing
else comes close in terms of structural strength.


Balsa wood is about the same as other timbers for strength, the
devotees pretend it's stronger , but for equal weights of material to
carry an equal load, balsa isn't all that special & being timber it's
basically a weak material just waiting around a while till it rots.

Stringers, ideally, should not have a core in them at all. The best
stringer systems are hollow fiberglass "top hat" designs. Those can NEVER
rot and, properly engineered, are hellishly strong. They're also rare as
hell; only a few production builders have ever used them.


Not so rare all benatuas are built on a hollow all glass boxed grid
system. The issue is how any stringer or frame system is attached to the
skin, again glass or foam will always bond better than any timber.


Stringers should not derive their strength from the core;


I'd like to also disagree with this if I may. Hollow sections are never
as strong as three dimensional webbed or bulkheaded sections. i.e. say
in steel a rolled hollow section (RHS) of a given weight is never as
strong as as a universal column (RSJ) of the same weight. This is
because the top & bottom flanges can better do their respective
compression & tension jobs when held apart & kept parallel by the
central web. Hollow sections buckle like well... a hollow section:-) In
foam construction the foam becomes the "web" it holds the two skins
(flanges) apart AND (not hollow) timber beam (or stringer) operates the
same way, in any cross section when under load (if you could slice it
like bread);
(i) one side the wood's cells would be in compression
(ii) the outer surface would have the most compression acting upon them,
(iii) as you looked further down the slice you'd see the compressive
force getting less & less till around the centre there would be no load
whatsoever (as if there were no load on the beam at all) then,
(iv) as you proceeded further down the wood cells would start to see a
tension force trying to pull them apart &
(v) this force will increase till at it's maximum at the other outer edge.

Hollow uncored beams can work but only if they're wall thickness is
excessive OR they're fitted with bulkheads or frames at appropriate
intervals, to keep the outer load carrying parts of the beam from
buckling or moving relative to each other. (the reason bamboo is so
strong relative to it's weight?? it has bulkheads/ring frames & is also
better than ordinary wood in tension)

should be short and wide rather than tall and narrow. If you have to
core them, Marine XL plywood is a good choice,



Any sort of wood makes a bad "core" because it can never properly bond
to & therefore position & transfer load across to the surrounding load
carrying sections; all it can do is act as a spacer & a heavy wet
rotting one at that:-)

but its not necessary for
virtually all boats as a properly engineered stringer doesn't need a core
for strength - you can use CARDBOARD - just to hold things in place while
the resin cures!


If you are using completely hollow stringers or structural members
thats fine, however again; you'll need to design them thick walled (&
heavy) enough to resist deformation (with glass mostly it's compression
force buckling) & if you do that then it will weigh more than the same
strength using a closed cell structural foam core or if you choose
bulkheading &/or frames.


K



--



Gould 0738 November 19th 03 05:57 PM

Composite stringer grids
 
Chuck,
Okay then why the concern over rotted wood in the stringer?


Depends on the stringer. Did the manufacturer intend to have an FRP stringer
that just happens to to have a wood or foam core, or did the mfg put 3/32 inch
of glass to "encapsulate" a wooden stringer where the wood was actually bearing
the stress?

I would
imagine that the water got in through a poor job of sealing the wooden
stringer, so why not seal it up and not worry about it?


See above. I've attended surveys where a decayed stringer core has been
detected, and in some cases the stringer is condemned as a result and in others
it is not.

I know a fellow that had his boat (88 Sea Ray 300
Weekender) out of the water for three seasons while he dried out his
stringers and checked for moisture with a meter.


Hooooo, boy. Find out whatever it is that guy wants to buy and go into the
business of selling it to him.

You can't "dry out" decay.

Each case is different, but a stringer repair should be doable in a matter of
days, not years. I'm aware of situations where the stringer has been sliced
open, the old core excavated, new core material substituted, and the whole
works glassed back up. Another cure that surveyors have signed off on, (again,
depends on the stringer), involves building up the laminate to increase the
load bearing ability of the stringer perimeter.

I think he then bored some
holes in the stringer and filled with epoxy. Was he wasting his time?


Three years to do a cheap and dirty Git-Rot fix? Yeah, he was wasting his time.
:-)

His
complaint was that Sea Ray drilled limber holes through the stringers and
didn't seal the limber holes causing the water absorption. I'm just trying
to determine how wide and important of a problem is this.
Paul


Unsealed limber holes are fairly common in production boats. :-(

It is a bit griping how so many builders, (not just a few) turn out a product
that will maintain fair to good structural integrity for
12-15 years, and then price it at $250k or up- and the typical buyer needs a
20-year mortgage to pay for it.



Harry Krause November 19th 03 10:58 PM

Composite stringer grids
 
WaIIy wrote:

On Wed, 19 Nov 2003 10:15:12 -0500, Wayne.B
wrote:

On Thu, 20 Nov 2003 03:44:31 +1100, K Smith wrote:

Wood is not a very strong material at all. Tougher hardwoods have very
moderate strength in compression, but other than that wood is a very
weak material with low resistance to flexing+


================================================ ====

Not at all true, wood has a very high strength to weight ratio. You
are confusing strength with stiffness. They are two entirely
different properties.


Well, for the most part, she wrote a great post.



How would *you* know that, Wally?

--
Email sent to is never read.

Mole November 20th 03 02:05 AM

Composite stringer grids
 

"Harry Krause" wrote in message
news:c3dhc2g=.82627d12784c03afb2097e72f24ffd36@106 9256316.cotse.net...
K Smith wrote:


Really? Gosh. There probably are 100 million wood frame houses in the
united states, some more than 100 years old. I suppose that because of
the weakness of wood and the difficulties of attaching it to anyting,
even itself, are really problematical, eh?


Don't twist those houses or they fall down. Don't suddenly lower the
pressure...the nails come out. Don't let the weather barrier get
compromised or they rot. Don't compare house construction to boat
construction. They don't even come close.



Lawrence James November 20th 03 02:23 AM

Composite stringer grids
 
I suggest you take a look at some standard floor joist simple span tables
and see just what it takes to span 10 feet. Conventional wood is not very
resistant to flexing. A lot of other things are stronger.

An all composite, no wood boat is a lot better than one with wood in it.

Just because a lot of boats have been made with wood does not make it good.
It just means it is cheap and easy.

"Harry Krause" wrote in message
news:c3dhc2g=.82627d12784c03afb2097e72f24ffd36@106 9256316.cotse.net...
K Smith wrote:


Wood is not a very strong material at all.


Bull****. Wood is a very strong material when used appropriately.



Tougher hardwoods have very
moderate strength in compression, but other than that wood is a very
weak material with low resistance to flexing & even worse performance in
tension. i.e. bend a piece of wood to simulate a load in the middle; one
side is in compression & the other is in tension.



Yeah? Tell you what. Envision a wood stringer, say 2"x10"x16'. Tip it on
its edge. Now, try to bend it in the up or down plane with any load
similar to what you might find in a working hull. Now, build that 2x10
into an eggcrate sort of structure, with cross members of the same or
similar material. Now subject that structure to lateral loads. Doesn't
bend that way either.

This is real world construction here, Karen, not some crap you lifted
off a web site.



The wood will bend
easily & a great deal, it will usually then break as the tension side
fails. So I'd like to submit the problem with wood is that it's wood.



The problem isn't wood in boats. It is the wood between your ears.





Most anything designed in wood is strength for strength much much
heavier than almost any other material, steel, glass, even ferro. This
is because the material is inherently weak & this weakness is aggravated
by the difficulties of attaching it to anything, even itself (mechanical
fastenings, nuts & bolts are about the only real fix)



Really? Gosh. There probably are 100 million wood frame houses in the
united states, some more than 100 years old. I suppose that because of
the weakness of wood and the difficulties of attaching it to anyting,
even itself, are really problematical, eh?



It might be a "normal" process when you glass over wood because resins
will not ever properly bond to wood


You ought to send your resume to Grady-White. I'm sure they'd be
interested in hiring you because in your opinion, the boats they build
are likely to fall apart any moment; their stringers are constructed of
XL plywood covered in fiberglass.

But what could Grady-White know about boat=building, compared to the
Australian bull**** artist, Karen Elizabeth Smith?




I'd like to also disagree with this if I may. Hollow sections are never
as strong as three dimensional webbed or bulkheaded sections. i.e. say
in steel a rolled hollow section (RHS) of a given weight is never as
strong as as a universal column (RSJ) of the same weight.


An important principle to keep in mind when building small boats, eh?


More Karen lifts from engineering webpages, but no understanding of
materials or applications.








--






Harry Krause November 20th 03 02:28 AM

Composite stringer grids
 
Mole wrote:
"Harry Krause" wrote in message
news:c3dhc2g=.82627d12784c03afb2097e72f24ffd36@106 9256316.cotse.net...
K Smith wrote:


Really? Gosh. There probably are 100 million wood frame houses in the
united states, some more than 100 years old. I suppose that because of
the weakness of wood and the difficulties of attaching it to anyting,
even itself, are really problematical, eh?


Don't twist those houses or they fall down. Don't suddenly lower the
pressure...the nails come out. Don't let the weather barrier get
compromised or they rot. Don't compare house construction to boat
construction. They don't even come close.



I'm not comparing house construction to boat construction. The point,
and perhaps I was too subtle, is that wood frame construction is strong
enough for houses, and wood is strong enough for boat stringers,
assuming whoever does the design does it properly and the design is
correctly implemented and the wood protected.

Karen Elizabeth Smith "gets off" on these little tangents of hers, but
they mostly are absurd or border on it. Wood is a fine boatbuilding
material, and has been for thousands of years. It certainly is "strong
enough" to be used as a boatbuilding material. Does wood have
shortcomings? Of course it does, but so does every other boatbuilding
material.

Ms. Smith is quick to castigate for what she perceives to be "problems"
in the designs and manufacture of boats generally, and, more typically,
boat engines, a position that really is not defensible, if you take a
look at the barely floating derelict of a boat she calls her own and the
rusting piece of crap "diesel outboard" engine with which she
underpowers it.



--
Email sent to is never read.

Lawrence James November 20th 03 02:33 AM

Composite stringer grids
 
The problem is that fiberglass is not water proof. Water migrates thru the
fiberglass and soaks the stringer. You can not seal a wood stringer with
fiberglass. Epoxy is more likely to keep the stringer dry but it is a lot
more expensive so nobody uses it. Even with epoxy any compromise is going
to let the water thru.

Most are laying enough fiberglass on the stringers to provide the majority
of the strength even after the wood gets soft. Some have figured out that
they don't really need the wood for strength and switched to foam. The foam
is just there to as a form for the glass.

I'll bet if you drill a hole around those motor mounts on your Tolly you'll
find quite a bit of fiberglass.

"WaIIy" wrote in message
...
On Wed, 19 Nov 2003 08:40:18 -0500, "Paul Schilter"
paulschilter@comcast,dot,net wrote:

Chuck,
Okay then why the concern over rotted wood in the stringer? I would
imagine that the water got in through a poor job of sealing the wooden
stringer, so why not seal it up and not worry about it? But does an

older
boat like an 89 Sea Ray depend on the wood for its strength or the
fiberglass coating? I know a fellow that had his boat (88 Sea Ray 300
Weekender) out of the water for three seasons while he dried out his
stringers and checked for moisture with a meter. I think he then bored

some
holes in the stringer and filled with epoxy. Was he wasting his time?

His
complaint was that Sea Ray drilled limber holes through the stringers and
didn't seal the limber holes causing the water absorption. I'm just

trying
to determine how wide and important of a problem is this.
Paul


I know the mid 80's Wellcrafts - 34 ft or so- were famous for rotten
stringers.

It would be interesting to know how much some og the boatmakers rely on
the wood in a stringer for strength and just pretty it up with epoxy.

I know in my little Tollycraft, it would take a wrecking ball to move
the stringers my engines are mounted on.




Harry Krause November 20th 03 02:36 AM

Composite stringer grids
 
Lawrence James wrote:

I suggest you take a look at some standard floor joist simple span tables
and see just what it takes to span 10 feet. Conventional wood is not very
resistant to flexing. A lot of other things are stronger.


Well, of course, but that's not the point, is it? The point is that
properly designed, implemented and installed, wood floor joists are
strong enough. And that's all they have to be. As to the flexing issues,
my house has built-up "truss" joists of wood, and my floors don't flex
to the point you'd notice it. Further, large areas of the main and
second floors of my house are covered in ceramic and marble tile,
installed the usual way, and we have no cracks in the mortar or tile. If
there were substantial flexing of the wood subfloor (held up by wood
trusses), we'd have some mortar cracks.




An all composite, no wood boat is a lot better than one with wood in it.


Again, I suggest you take that up with Grady-White and other
manufacturers of small pleasure boats who continue to use wood in the
construction of their boats. GW can build boats any way it chooses,
without worrying too much about price points, since it already is at the
top of the price chart. It chooses wood.


Just because a lot of boats have been made with wood does not make it good.
It just means it is cheap and easy.


It's easier to build a small boat's structure of composites or foam. The
stuff can come out of a mold and be glued into the boat. No special
skills required.






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Harry Krause November 20th 03 02:44 AM

Composite stringer grids
 
Lawrence James wrote:

The problem is that fiberglass is not water proof. Water migrates thru the
fiberglass and soaks the stringer. You can not seal a wood stringer with
fiberglass. Epoxy is more likely to keep the stringer dry but it is a lot
more expensive so nobody uses it. Even with epoxy any compromise is going
to let the water thru.


What's the impact of water on XL plywood?



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Wayne.B November 20th 03 02:46 AM

Composite stringer grids
 
On Wed, 19 Nov 2003 21:28:57 -0500, Harry Krause
wrote:
if you take a
look at the barely floating derelict of a boat she calls her own and the
rusting piece of crap "diesel outboard" engine with which she
underpowers it.

===============================

Be kind Harry. We all know that the best boat in the world is the one
that we own (particularly if its also paid for).


Lawrence James November 20th 03 02:47 AM

Composite stringer grids
 
But there are better materials and most of them are not subject to water
intrusion or rotting. The biggest weakness in most fiberglass boats is the
wood. If it was not for the wood a properly constructed fiberglass boat
would last forever. Anyone buying a new boat today should be considering no
wood models seriously.


"Harry Krause" wrote in message
...
Lawrence James wrote:

I suggest you take a look at some standard floor joist simple span

tables
and see just what it takes to span 10 feet. Conventional wood is not

very
resistant to flexing. A lot of other things are stronger.


Well, of course, but that's not the point, is it? The point is that
properly designed, implemented and installed, wood floor joists are
strong enough. And that's all they have to be. As to the flexing issues,
my house has built-up "truss" joists of wood, and my floors don't flex
to the point you'd notice it. Further, large areas of the main and
second floors of my house are covered in ceramic and marble tile,
installed the usual way, and we have no cracks in the mortar or tile. If
there were substantial flexing of the wood subfloor (held up by wood
trusses), we'd have some mortar cracks.




An all composite, no wood boat is a lot better than one with wood in it.


Again, I suggest you take that up with Grady-White and other
manufacturers of small pleasure boats who continue to use wood in the
construction of their boats. GW can build boats any way it chooses,
without worrying too much about price points, since it already is at the
top of the price chart. It chooses wood.


Just because a lot of boats have been made with wood does not make it

good.
It just means it is cheap and easy.


It's easier to build a small boat's structure of composites or foam. The
stuff can come out of a mold and be glued into the boat. No special
skills required.






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Lawrence James November 20th 03 02:57 AM

Composite stringer grids
 
We're talking about years and years once water has intruded. And it will
intrude. It never drys once soaked.

"Harry Krause" wrote in message
...
Lawrence James wrote:

The problem is that fiberglass is not water proof. Water migrates thru

the
fiberglass and soaks the stringer. You can not seal a wood stringer

with
fiberglass. Epoxy is more likely to keep the stringer dry but it is a

lot
more expensive so nobody uses it. Even with epoxy any compromise is

going
to let the water thru.


What's the impact of water on XL plywood?



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Harry Krause November 20th 03 02:57 AM

Composite stringer grids
 
Wayne.B wrote:

On Wed, 19 Nov 2003 21:28:57 -0500, Harry Krause
wrote:
if you take a
look at the barely floating derelict of a boat she calls her own and the
rusting piece of crap "diesel outboard" engine with which she
underpowers it.

===============================

Be kind Harry. We all know that the best boat in the world is the one
that we own (particularly if its also paid for).


No argument from me, but if I were casting aspersions on the boat or
engine designs or construction of others, I'd want to be sure that mine
was or were of at least standard quality and in reputable condition.

Further, the one photo I've seen of her boat, and it isn't a very good
photo, shows a craft that looks carvel-built to me, or, maybe
clinker-built. Though it could have popped out of a mold that way, it
may well be a wood-hulled boat. Looks to be a planing hull, too, or at
least semi-displacement. If so, it is grossly underpowered with that
rusting hulk of a "diesel" outboard.


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Visit Yo Ho, our Parker fishing boat:

http://f1.pg.photos.yahoo.com/hakrause

Harry Krause November 20th 03 03:02 AM

Composite stringer grids
 
Lawrence James wrote:

But there are better materials and most of them are not subject to water
intrusion or rotting. The biggest weakness in most fiberglass boats is the
wood. If it was not for the wood a properly constructed fiberglass boat
would last forever. Anyone buying a new boat today should be considering no
wood models seriously.


Hmmm. So, I guess no one should be considering boats from Grady,
Hatteras, Buddy Davis, Parker and about a ka-zillion others...at least
not seriously.

Water permeates fiberglass, by the way. And it sure can play havoc with
the gel coat. You've not seen a blistered fiberglass boat? That isn't
wood popping off the surface. Or foam that has become waterlogged?

Now, steel, that's a boatbuilder's material. Treat it properly and keep
it properly coated, pay attention to galvanic action and voila! A boat
that will last a lifetime.


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Harry Krause November 20th 03 03:06 AM

Composite stringer grids
 
Harry Krause wrote:

Lawrence James wrote:

But there are better materials and most of them are not subject to water
intrusion or rotting. The biggest weakness in most fiberglass boats is the
wood. If it was not for the wood a properly constructed fiberglass boat
would last forever. Anyone buying a new boat today should be considering no
wood models seriously.


Hmmm. So, I guess no one should be considering boats from Grady,
Hatteras, Buddy Davis, Parker and about a ka-zillion others...at least
not seriously.

Water permeates fiberglass, by the way. And it sure can play havoc with
the gel coat. You've not seen a blistered fiberglass boat? That isn't
wood popping off the surface. Or foam that has become waterlogged?

Now, steel, that's a boatbuilder's material. Treat it properly and keep
it properly coated, pay attention to galvanic action and voila! A boat
that will last a lifetime.


One correction. Hatt converted to all-composite stringers a couple of
years ago. Less labor involved.

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K Smith November 20th 03 11:45 AM

Composite stringer grids
 
Wayne.B wrote:
On Thu, 20 Nov 2003 03:44:31 +1100, K Smith wrote:


Wood is not a very strong material at all. Tougher hardwoods have very
moderate strength in compression, but other than that wood is a very
weak material with low resistance to flexing+



================================================== ==

Not at all true, wood has a very high strength to weight ratio. You
are confusing strength with stiffness. They are two entirely
different properties.


With respect I don't think so indeed wood is of such low structural
strength at any sort of unsupported span is usually limited by the
weight of the wood itself. i.e. if you get the books out & design a
wooden beam to carry a heavy load over spans that are commonplace with
say RSJs, composites or even ferro, the problem with wood becomes that
the beam sags under it's own weight, without any load!!!

It's reasonably good at holding leaves up, flexible enough to survive
wind storms (maybe sometimes) & porous enough to allow them some water
etc, so long as those leaves a manufacturing food to keep it in good
working order. As soon as it's removed from it's roots & leaves life
support it just become mulch indeed even trees throw those limbs off
rather than risk the rot spreading. As a structural material it's not
much good. Add a moist boat type environment & that's why boats are
built these days of almost anything other than wood. I love my old
wooden boat, but .......



K


K Smith November 20th 03 11:50 AM

Composite stringer grids
 
Harry Krause wrote:
K Smith wrote:



Wood is not a very strong material at all.



Bull****. Wood is a very strong material when used appropriately.


Not according to any rational analysis. It's cheap & renewable to some
extent & still has some traditional uses but in actual structural
situations it's about the worst choice. However you are certainly
entitled to put your opinion, just so long as you don't deny me the same
right.




Tougher hardwoods have very

moderate strength in compression, but other than that wood is a very
weak material with low resistance to flexing & even worse performance in
tension. i.e. bend a piece of wood to simulate a load in the middle; one
side is in compression & the other is in tension.




Yeah? Tell you what. Envision a wood stringer, say 2"x10"x16'. Tip it on
its edge. Now, try to bend it in the up or down plane with any load
similar to what you might find in a working hull. Now, build that 2x10
into an eggcrate sort of structure, with cross members of the same or
similar material. Now subject that structure to lateral loads. Doesn't
bend that way either.

This is real world construction here, Karen, not some crap you lifted
off a web site.


Gee now if only websites could give some understanding I could lead you
to one, however you are just babbling because it's me delivering the
news, sorry don't shoot me I'm just the tea girl delivering the mail.




The wood will bend

easily & a great deal, it will usually then break as the tension side
fails. So I'd like to submit the problem with wood is that it's wood.




The problem isn't wood in boats. It is the wood between your ears.


Dear dear dear you can't help yourself, tell you what why don't you
make up a lie about how you're a structural engineer & specialise in
these things, or how about the jetski lie, this time what?? you won a
hammer & nail in a raffle???





Most anything designed in wood is strength for strength much much
heavier than almost any other material, steel, glass, even ferro. This
is because the material is inherently weak & this weakness is aggravated
by the difficulties of attaching it to anything, even itself (mechanical
fastenings, nuts & bolts are about the only real fix)




Really? Gosh. There probably are 100 million wood frame houses in the
united states, some more than 100 years old. I suppose that because of
the weakness of wood and the difficulties of attaching it to anyting,
even itself, are really problematical, eh?


Gees louise you really think a house frame is the same thing??? You
have no concept do you, try picking a wooden house up say 4ft by one
corner then drop it as you pick the opposing side up the same 4 ft.
You'll have barbie fuel for longer than it would take for you to tell
the truth about the time. Timber house bearers weight almost as much as
the highest loads they're ever likely to see & again if you stopped &
thought about things you'd realise whenever timber is used as a
structural load bearing materieal it's in compression, never in tension,
because in tension it will fail usually where the tension force is
applied. Boats aren't static they get constantly attacked by forces from
all angles, not to mention the regular tangles with a wharf or sandbar
at varying speeds.




It might be a "normal" process when you glass over wood because resins
will not ever properly bond to wood



You ought to send your resume to Grady-White. I'm sure they'd be
interested in hiring you because in your opinion, the boats they build
are likely to fall apart any moment; their stringers are constructed of
XL plywood covered in fiberglass.

But what could Grady-White know about boat=building, compared to the
Australian bull**** artist, Karen Elizabeth Smith?


Gee now there's a killer rejoinder, some people still use wood
therefore wood must be good??? Harry if you had any education whatsoever
you'd never come out with these childish arguments.




I'd like to also disagree with this if I may. Hollow sections are never
as strong as three dimensional webbed or bulkheaded sections. i.e. say
in steel a rolled hollow section (RHS) of a given weight is never as
strong as as a universal column (RSJ) of the same weight.



An important principle to keep in mind when building small boats, eh?


Yep absolutely if you can understand the general principles of how
materials are used you can use that in all sorts of innovative new ways,
do you want a link to the rec boats page for a classic example??



More Karen lifts from engineering webpages, but no understanding of
materials or applications.




Harry that was just a quick off the cuff answer to what I saw as a
sweeping statement about cored beams which I tried to counter & actually
explain why I disagreed. It's no surprise you can't understand it but as
with so many other things here at least I've tried.

As for the rest of your comments I guess all I can say is tell me where
I can even see let alone inspect other reasonable HP diesel OB motors, I
mean even Yanmar gave up at 40 HP so till you find the latest diesel OBs
in the same HP range as mine ............ The boat?? yep; she's old &
yes she works for her keep but it's my boat independently verifiable to
anyone, which is more than can be said of you or your made up fantasy boats

K



--






Paul Schilter November 20th 03 01:02 PM

Composite stringer grids
 
Chuck,
I guess this is the issue, I'm considering getting a late vintage
1980's, 30 foot Sea Ray and I'm not sure how important the wood's integrity
is. I'm under the impression it played a vital role rather than a place
holder for the glass.
Paul

"Gould 0738" wrote in message
...
Chuck,


Depends on the stringer. Did the manufacturer intend to have an FRP

stringer
that just happens to to have a wood or foam core, or did the mfg put 3/32

inch
of glass to "encapsulate" a wooden stringer where the wood was actually

bearing
the stress?




Paul Schilter November 20th 03 01:18 PM

Composite stringer grids
 
Thanks Wally, kind of figured that's what you meant. Sounds like they put
some thinking into those Tolly's.
Paul

"WaIIy" wrote in message
...
On Wed, 19 Nov 2003 08:05:26 -0500, "Paul Schilter"
paulschilter@comcast,dot,net wrote:

Wally,
Okay, but were the Silverton's stringers wood core or foam?
Paul


Wood... I don't have the exact details. I'm guessing water got in
there and turned the wood to mush and things got wiggly.

"Where's the beef?"




Wayne.B November 20th 03 02:58 PM

Composite stringer grids
 
On Thu, 20 Nov 2003 08:02:38 -0500, "Paul Schilter"
paulschilter@comcast,dot,net wrote:

I guess this is the issue, I'm considering getting a late vintage
1980's, 30 foot Sea Ray and I'm not sure how important the wood's integrity
is. I'm under the impression it played a vital role rather than a place
holder for the glass.


==============================================

That's a good assumption, the wood is almost always there as a
structural element. Hire the best surveyor you can find and have him
check everything out carefully. Some of the 20 year old Sea Ray's
have not held up particularly well, but there are always exceptions.


Wayne.B November 20th 03 03:06 PM

Composite stringer grids
 
On Thu, 20 Nov 2003 22:45:08 +1100, K Smith wrote:

As soon as it's removed from it's roots & leaves life
support it just become mulch indeed even trees throw those limbs off
rather than risk the rot spreading.


===========================================

Since your trees are upside down, where do the limbs fall?

Once again you are confusing stiffness (flexibility) with strength.

And the structural properties of rotted wood are not at issue either,
since that relates to durability, not strength. Properly protected
from the elements, wood lasts a verrry lonnnng time.



DSK November 20th 03 03:07 PM

Composite stringer grids
 
K Smith wrote:

.. With respect I don't think so indeed wood is of such low structural
strength at any sort of unsupported span is usually limited by the
weight of the wood itself.


Yep, that must be why so many hi-tech racing sailboats are built with wooden hull
structures. It's hard to pick between carbon fiber and this mushy unfastenable
stuff that will barely even hold up its own weight.

K.Smith your credibility was already low, but it's sinking even further.

DSK


DSK November 20th 03 03:45 PM

Composite stringer grids
 
Lawrence James wrote:

I suggest you take a look at some standard floor joist simple span tables
and see just what it takes to span 10 feet. Conventional wood is not very
resistant to flexing. A lot of other things are stronger.


I suggest you educte yourself about wood boat construction.

http://www.westsystem.com/webpages/u.../composite.htm

Floor joists notwithstanding, wood is one of the best boatbuilding materials.
It's only in the past ten years (or a bit less actually) that carbon fiber has
become predominant over cold molded wood.

Boats are not built like houses.

Fresh Breezes- Doug King


Paul Schilter November 20th 03 04:16 PM

Composite stringer grids
 
Wayne,
Good advise, I definitely plan a survey.
Paul

"Wayne.B" wrote in message
...
On Thu, 20 Nov 2003 08:02:38 -0500, "Paul Schilter"
paulschilter@comcast,dot,net wrote:

I guess this is the issue, I'm considering getting a late vintage
1980's, 30 foot Sea Ray and I'm not sure how important the wood's

integrity
is. I'm under the impression it played a vital role rather than a place
holder for the glass.


==============================================

That's a good assumption, the wood is almost always there as a
structural element. Hire the best surveyor you can find and have him
check everything out carefully. Some of the 20 year old Sea Ray's
have not held up particularly well, but there are always exceptions.




Wayne.B November 20th 03 07:38 PM

Composite stringer grids
 
On Thu, 20 Nov 2003 10:07:49 -0500, DSK wrote:
Yep, that must be why so many hi-tech racing sailboats are built with wooden hull
structures. It's hard to pick between carbon fiber and this mushy unfastenable
stuff that will barely even hold up its own weight.


================================================== ======

Yes, and I guess we could also cite the use of balsa wood by model
airplane builders where high strength to weight ratios have made it
the construction material of choice for many years.

I'm never quite sure where "K" is coming from with some of these
assertions. If she is playing devils advocate in the hope of drawing
people into the fray with more information, good job. Otherwise,
yikes.


Lawrence James November 21st 03 01:47 AM

Composite stringer grids
 
Oh and that's why there are so many old boats still around. Because wood is
such a good material to build boats with.

"WaIIy" wrote in message
...
On 20 Nov 2003 21:20:36 GMT, (Karl Denninger)
wrote:

The key is to keep the water out of it.


Which isn't impossible, but sometimes difficult.

I like the Alfred E. Neuman philosophy for stringers..

"I use foam, What, Me Worry?"




Mole November 21st 03 01:53 AM

Composite stringer grids
 
I don't disagree with you that wood is an acceptable material for boats. It
brought Columbus here...the vikings, etc. lol So it's proved itself. I got
the impression you were comparing wood framing in construction to boat
framing...that's all.

By the way...that's a nice looking boat of yours. Parker is also on my list
for the next boat. If they didn't mistreat me here at the local dealer I
probably would have one right now. But the dealer was arrogant. When I
asked if he had one for me to look at (the 21' Sport Cabin) his only answer
was "I have a yard full of boats". Ok...like I didn't know that? And he
refused to get up off his as* to show me around. lol So I left. But I'll
give him a second chance in two years.


"Harry Krause" wrote in message
...
Mole wrote:
"Harry Krause" wrote in message
news:c3dhc2g=.82627d12784c03afb2097e72f24ffd36@106 9256316.cotse.net...
K Smith wrote:


Really? Gosh. There probably are 100 million wood frame houses in the
united states, some more than 100 years old. I suppose that because of
the weakness of wood and the difficulties of attaching it to anyting,
even itself, are really problematical, eh?


Don't twist those houses or they fall down. Don't suddenly lower the
pressure...the nails come out. Don't let the weather barrier get
compromised or they rot. Don't compare house construction to boat
construction. They don't even come close.



I'm not comparing house construction to boat construction. The point,
and perhaps I was too subtle, is that wood frame construction is strong
enough for houses, and wood is strong enough for boat stringers,
assuming whoever does the design does it properly and the design is
correctly implemented and the wood protected.


Karen Elizabeth Smith "gets off" on these little tangents of hers, but
they mostly are absurd or border on it. Wood is a fine boatbuilding
material, and has been for thousands of years. It certainly is "strong
enough" to be used as a boatbuilding material. Does wood have
shortcomings? Of course it does, but so does every other boatbuilding
material.


Ms. Smith is quick to castigate for what she perceives to be "problems"
in the designs and manufacture of boats generally, and, more typically,
boat engines, a position that really is not defensible, if you take a
look at the barely floating derelict of a boat she calls her own and the
rusting piece of crap "diesel outboard" engine with which she
underpowers it.




--
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Harry Krause November 21st 03 01:57 AM

Composite stringer grids
 
DSK wrote:

K Smith wrote:

.. With respect I don't think so indeed wood is of such low structural
strength at any sort of unsupported span is usually limited by the
weight of the wood itself.


Yep, that must be why so many hi-tech racing sailboats are built with wooden hull
structures. It's hard to pick between carbon fiber and this mushy unfastenable
stuff that will barely even hold up its own weight.

K.Smith your credibility was already low, but it's sinking even further.

DSK


Our Ms. Smith thinks if she throws enough badly written b.s. at the
wall, some of it will stick.

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Wayne.B November 21st 03 02:00 AM

Composite stringer grids
 
On Fri, 21 Nov 2003 01:47:44 GMT, "Lawrence James"
wrote:

Oh and that's why there are so many old boats still around. Because wood is
such a good material to build boats with.

================================================== ====

More baloney. Those wood boats that have received the proper care and
maintenance over the years ARE still around. It's well understood
that they do require more care and maintenance, and that is the issue
for most people. We have a sailboat boat at my club in Connecticut
that was built from epoxy saturated cedar strips back in the early
70s. It requires almost no special maintenance because of the
encapsulation, and it is still one of the lightest, fastest 30 footers
in our region.


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