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There are some simple rules to follow. The only problem is they may be
difficult to implement in some cases. Rule #1 For safety reasons, all AC systems need to have the neutral and ground tied together. Rule #2 The neutral and ground must be tied together at ONLY one place. Rule #3 If you are connected to shore power, without an isolation transformer in your vessel, the neutral and ground will be tied together at the shore-side service panel. Rule #4 If you are connected to shore power, as in rule 3, you MUST NOT have the neutral and ground connected together aboard your vessel. Rule #5 If you have an AC generator, of any voltage, the neutral and ground should be connected together at the generator. Rule #6 If you have a true isolation transformer on board with the shore power connected to the input and the output feeding the loads on your vessel, then you have created a 'separately derived system'. In this case, you would connect the neutral output of the transformer to the vessel ground to satisfy Rule #1. Notice Rule #4 says you must not have neutral connected to ground aboard your vessel and Rule #5 says they should be connected together. This is where it gets tricky. The easiest way to not break either rule is to have a two-pole circuit breaker for the shore power and another one for the generator. Each of these breakers disconnects the 120 volt hot lead AND the neutral lead from it's source. These breakers must be mounted together with a mechanical slide that will only allow one of the breakers to be ON at a time. The output of these breakers supply the hot and neutral to all on-board loads. By only having one breaker ON at a time you keep the grounded neutrals apart and satisfy all the rules. An added benefit is you also keep shore power and your generator output separate. If your shore power is 120/240 volt and your generator is the same, then the two breakers would be three-pole units. Each breaker would disconnect both hot leads and the neutral from it's source. If you have an inverter/charger and a generator on board then the whole thing gets a lot more complicated. You still have to follow all the above rules. There are various ways to do this, some simple, and some complicated. Trace Engineering, now Zantec, will send you a relay switching diagram if you ask for it. If your single-phase generator is set up to put out two voltages, such as 120/240 volts, then the zero volt center tap IS the neutral and the only lead tied to ground. If a single-phase generator is set up to produce only a 120 volt output then the neutral is the zero volt output and again is the only wire connected to ground. If you have a three-phase generator, one of the output leads will be connected to ground. If a three-phase generator has a neutral output, it is connected to ground. If, and only if, a three phase generator is wired so as to NOT have a neutral output, then any ONE of the hot legs is grounded. This is the ONLY time a hot wire would be grounded. This is a very rare type of connection and would always be designed by an experienced marine electrical engineer. Most of my experience is with shore-based heavy industrial electrical systems, process control systems, and remote off-grid power systems. I have never seen a 60-0-60 volt generator. Nor have I seen equipment that is designed for 60 volts AC. I have seen generators of 120-0-120 volt and three phase generators of various higher voltages. My Northern Lights 5.5Kw marine generator can be wired to provide either a single 120 volt two wire output or 120/240 volt three wire output. Perhaps our questioner meant a 60 Hz 120 volt system where 60 refers to the frequency of the alternating current and 120 refers to the voltage. Rusty |
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