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#1
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OT: Supercritical Fossil Plants
In article ,
Neon John wrote: Even Roland's appreciation of the "big picture" is incorrect. Modern supercritcal fossil plants achieve overall efficiencies in the 50% range. Even the good old nuke are in the high 30s. The Sequoyah Nuclear Plant where I worked for about 10 years recently replaced the steam generators. The improved design plus some plant upgrades pushed the efficiency to 38% and a fraction, something that spawned a small staff party. Oh, and BTW, Roland, the waste heat goes up the cooling tower stacks and not into the lake, at least not to any significant extent. Much to the chagrin of local fishermen who discovered that the warm water (pre-cooling towers) spawned great fish growth and fishing conditions. John De Armond Depending on *how* it's measured, efficiency can be higher. Back in '70, I worked as a co-op at the Eddystone plant (Philly area), then arguably the most efficient plant in the world -- only the USSR supposedly had a better one. Steam started at 4,999.5 psi according the gauge, ended in partial vacuum. They burned (actually closer to exploded) 1-200 tons of coal an hour and we STILL needed heaters in the "basement" labs in the winter. [yes, we had walls ;-)] They only used the gas turbines (jet engines) in the yard when absolutely necessary, because their efficiency was so low. By each measure, efficiency was pretty high. But are they making plants like that any more? When they built units 3 & 4, they went back to a "mere" 1-2000 psi. AFAIK, only one supercritical production nuke was built: Peachbottom. -- Jere Lull Xan-a-Deux ('73 Tanzer 28 #4 out of Tolchester, MD) Xan's Pages: http://members.dca.net/jerelull/X-Main.html Our BVI FAQs (290+ pics) http://homepage.mac.com/jerelull/BVI/ |
#2
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Supercritical Fossil Plants
"Jere Lull" wrote in message ... In article , Neon John wrote: Even Roland's appreciation of the "big picture" is incorrect. Modern supercritcal fossil plants achieve overall efficiencies in the 50% range. Even the good old nuke are in the high 30s. The Sequoyah Nuclear Plant where I worked for about 10 years recently replaced the steam generators. The improved design plus some plant upgrades pushed the efficiency to 38% and a fraction, something that spawned a small staff party. Oh, and BTW, Roland, the waste heat goes up the cooling tower stacks and not into the lake, at least not to any significant extent. Much to the chagrin of local fishermen who discovered that the warm water (pre-cooling towers) spawned great fish growth and fishing conditions. John De Armond Depending on *how* it's measured, efficiency can be higher. Back in '70, I worked as a co-op at the Eddystone plant (Philly area), then arguably the most efficient plant in the world -- only the USSR supposedly had a better one. Steam started at 4,999.5 psi according the gauge, ended in partial vacuum. They burned (actually closer to exploded) 1-200 tons of coal an hour and we STILL needed heaters in the "basement" labs in the winter. [yes, we had walls ;-)] They only used the gas turbines (jet engines) in the yard when absolutely necessary, because their efficiency was so low. By each measure, efficiency was pretty high. But are they making plants like that any more? When they built units 3 & 4, they went back to a "mere" 1-2000 psi. AFAIK, only one supercritical production nuke was built: Peachbottom. Indian Point I (long shutdown now) was a nuke that used the reactor to make saturated steam, then used an oil-fired superheater to superheat the steam. Not sure how hot it ran, but pressure was only about 1000 psi (due to the limits of the nuke's steam-generator). In recent past, the industry has been going for combined-cycle gas-turbine. Less pollution controls needed and overall cycle efficiencies running close to 60%. But this has raised demand on natural gas, so that price has started to climb and things are shifting once again. daestrom |
#3
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Supercritical Fossil Plants
Indian Point was an efficiency disaster from the start-up. Probably
due to the inability of the main turbine condensers from operating down to 1" hg. absolute. No one ever found out why the plants thermo cycle was so way 'out of whack'. Suggestions were posed but never proved that the condensation on the condenser tubes was not film-wise condensation but some sort of 'wierd' drop-wise or mixture condensation ..... and no one ever found out why. In article , daestrom wrote: "Jere Lull" wrote in message ... In article , Neon John wrote: Even Roland's appreciation of the "big picture" is incorrect. Modern supercritcal fossil plants achieve overall efficiencies in the 50% range. Even the good old nuke are in the high 30s. The Sequoyah Nuclear Plant where I worked for about 10 years recently replaced the steam generators. The improved design plus some plant upgrades pushed the efficiency to 38% and a fraction, something that spawned a small staff party. Oh, and BTW, Roland, the waste heat goes up the cooling tower stacks and not into the lake, at least not to any significant extent. Much to the chagrin of local fishermen who discovered that the warm water (pre-cooling towers) spawned great fish growth and fishing conditions. John De Armond Depending on *how* it's measured, efficiency can be higher. Back in '70, I worked as a co-op at the Eddystone plant (Philly area), then arguably the most efficient plant in the world -- only the USSR supposedly had a better one. Steam started at 4,999.5 psi according the gauge, ended in partial vacuum. They burned (actually closer to exploded) 1-200 tons of coal an hour and we STILL needed heaters in the "basement" labs in the winter. [yes, we had walls ;-)] They only used the gas turbines (jet engines) in the yard when absolutely necessary, because their efficiency was so low. By each measure, efficiency was pretty high. But are they making plants like that any more? When they built units 3 & 4, they went back to a "mere" 1-2000 psi. AFAIK, only one supercritical production nuke was built: Peachbottom. Indian Point I (long shutdown now) was a nuke that used the reactor to make saturated steam, then used an oil-fired superheater to superheat the steam. Not sure how hot it ran, but pressure was only about 1000 psi (due to the limits of the nuke's steam-generator). In recent past, the industry has been going for combined-cycle gas-turbine. Less pollution controls needed and overall cycle efficiencies running close to 60%. But this has raised demand on natural gas, so that price has started to climb and things are shifting once again. daestrom |
#4
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Supercritical Fossil Plants
"Rich Hampel" wrote in message ... Indian Point was an efficiency disaster from the start-up. Probably due to the inability of the main turbine condensers from operating down to 1" hg. absolute. No one ever found out why the plants thermo cycle was so way 'out of whack'. Suggestions were posed but never proved that the condensation on the condenser tubes was not film-wise condensation but some sort of 'wierd' drop-wise or mixture condensation .... and no one ever found out why. Actually, what you suggest might be backwards. 'drop-wise' condensation is a much better heat-transfer mechanism than film. The two major performance issues on the steam side of condensers is the thickness of the film through which heat must be transferred in order to get to the metal tube, and the amount of non-condensibles that accumulate against the film surface (even trace amounts develop a film through which the vapor must diffuse to reach the film). I have a good book at work ("Heat-Transfer", can't recall the author/publisher from here) that has a couple of good chapters on condensing mechanisms. Although somewhat dated (circa ~1990), it discusses that the 'Holy Grail' of condenser performance is to develop surfaces for promoting stable 'drop-wise' condensation. No film against tube surface means heat transfer coefficients can be on the order of 3X to 8X better. The non-condensables problem has been well managed for many years with 'dry suction pipes' and other design features. I know IP One has been shutdown for a long time, didn't know it had an abysmal performance problem. Just pointed out that it had a unique combination of nuc and fossil fuels. It might be interesting to pour over the old operating logs/data and apply the modern tools of station thermo performance to see where things were NQR (not quite right). Of course, some engineer may have found the problem back then, but the cost of fixing it after the plant was already built may have been prohibitive. If the design had hoped to achieve drop-wise condensation in the condenser (by using some special treatment on the tube surface) but was not able to, that would have required reverting back to a larger, film-wise surface condenser. The cost of putting in a larger condenser and ripping apart the turbine deck and all to do so would probably be reason enough to lock the door and walk away. daestrom |
#5
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Supercritical Fossil Plants
"Rich Hampel" wrote in message ... Indian Point was an efficiency disaster from the start-up. Probably due to the inability of the main turbine condensers from operating down to 1" hg. absolute. No one ever found out why the plants thermo cycle was so way 'out of whack'. Suggestions were posed but never proved that the condensation on the condenser tubes was not film-wise condensation but some sort of 'wierd' drop-wise or mixture condensation .... and no one ever found out why. Actually, what you suggest might be backwards. 'drop-wise' condensation is a much better heat-transfer mechanism than film. The two major performance issues on the steam side of condensers is the thickness of the film through which heat must be transferred in order to get to the metal tube, and the amount of non-condensibles that accumulate against the film surface (even trace amounts develop a film through which the vapor must diffuse to reach the film). I have a good book at work ("Heat-Transfer", can't recall the author/publisher from here) that has a couple of good chapters on condensing mechanisms. Although somewhat dated (circa ~1990), it discusses that the 'Holy Grail' of condenser performance is to develop surfaces for promoting stable 'drop-wise' condensation. No film against tube surface means heat transfer coefficients can be on the order of 3X to 8X better. The non-condensables problem has been well managed for many years with 'dry suction pipes' and other design features. I know IP One has been shutdown for a long time, didn't know it had an abysmal performance problem. Just pointed out that it had a unique combination of nuc and fossil fuels. It might be interesting to pour over the old operating logs/data and apply the modern tools of station thermo performance to see where things were NQR (not quite right). Of course, some engineer may have found the problem back then, but the cost of fixing it after the plant was already built may have been prohibitive. If the design had hoped to achieve drop-wise condensation in the condenser (by using some special treatment on the tube surface) but was not able to, that would have required reverting back to a larger, film-wise surface condenser. The cost of putting in a larger condenser and ripping apart the turbine deck and all to do so would probably be reason enough to lock the door and walk away. daestrom |
#6
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Supercritical Fossil Plants
Indian Point was an efficiency disaster from the start-up. Probably
due to the inability of the main turbine condensers from operating down to 1" hg. absolute. No one ever found out why the plants thermo cycle was so way 'out of whack'. Suggestions were posed but never proved that the condensation on the condenser tubes was not film-wise condensation but some sort of 'wierd' drop-wise or mixture condensation ..... and no one ever found out why. In article , daestrom wrote: "Jere Lull" wrote in message ... In article , Neon John wrote: Even Roland's appreciation of the "big picture" is incorrect. Modern supercritcal fossil plants achieve overall efficiencies in the 50% range. Even the good old nuke are in the high 30s. The Sequoyah Nuclear Plant where I worked for about 10 years recently replaced the steam generators. The improved design plus some plant upgrades pushed the efficiency to 38% and a fraction, something that spawned a small staff party. Oh, and BTW, Roland, the waste heat goes up the cooling tower stacks and not into the lake, at least not to any significant extent. Much to the chagrin of local fishermen who discovered that the warm water (pre-cooling towers) spawned great fish growth and fishing conditions. John De Armond Depending on *how* it's measured, efficiency can be higher. Back in '70, I worked as a co-op at the Eddystone plant (Philly area), then arguably the most efficient plant in the world -- only the USSR supposedly had a better one. Steam started at 4,999.5 psi according the gauge, ended in partial vacuum. They burned (actually closer to exploded) 1-200 tons of coal an hour and we STILL needed heaters in the "basement" labs in the winter. [yes, we had walls ;-)] They only used the gas turbines (jet engines) in the yard when absolutely necessary, because their efficiency was so low. By each measure, efficiency was pretty high. But are they making plants like that any more? When they built units 3 & 4, they went back to a "mere" 1-2000 psi. AFAIK, only one supercritical production nuke was built: Peachbottom. Indian Point I (long shutdown now) was a nuke that used the reactor to make saturated steam, then used an oil-fired superheater to superheat the steam. Not sure how hot it ran, but pressure was only about 1000 psi (due to the limits of the nuke's steam-generator). In recent past, the industry has been going for combined-cycle gas-turbine. Less pollution controls needed and overall cycle efficiencies running close to 60%. But this has raised demand on natural gas, so that price has started to climb and things are shifting once again. daestrom |
#7
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Supercritical Fossil Plants
"Jere Lull" wrote in message ... In article , Neon John wrote: Even Roland's appreciation of the "big picture" is incorrect. Modern supercritcal fossil plants achieve overall efficiencies in the 50% range. Even the good old nuke are in the high 30s. The Sequoyah Nuclear Plant where I worked for about 10 years recently replaced the steam generators. The improved design plus some plant upgrades pushed the efficiency to 38% and a fraction, something that spawned a small staff party. Oh, and BTW, Roland, the waste heat goes up the cooling tower stacks and not into the lake, at least not to any significant extent. Much to the chagrin of local fishermen who discovered that the warm water (pre-cooling towers) spawned great fish growth and fishing conditions. John De Armond Depending on *how* it's measured, efficiency can be higher. Back in '70, I worked as a co-op at the Eddystone plant (Philly area), then arguably the most efficient plant in the world -- only the USSR supposedly had a better one. Steam started at 4,999.5 psi according the gauge, ended in partial vacuum. They burned (actually closer to exploded) 1-200 tons of coal an hour and we STILL needed heaters in the "basement" labs in the winter. [yes, we had walls ;-)] They only used the gas turbines (jet engines) in the yard when absolutely necessary, because their efficiency was so low. By each measure, efficiency was pretty high. But are they making plants like that any more? When they built units 3 & 4, they went back to a "mere" 1-2000 psi. AFAIK, only one supercritical production nuke was built: Peachbottom. Indian Point I (long shutdown now) was a nuke that used the reactor to make saturated steam, then used an oil-fired superheater to superheat the steam. Not sure how hot it ran, but pressure was only about 1000 psi (due to the limits of the nuke's steam-generator). In recent past, the industry has been going for combined-cycle gas-turbine. Less pollution controls needed and overall cycle efficiencies running close to 60%. But this has raised demand on natural gas, so that price has started to climb and things are shifting once again. daestrom |
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