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[email protected] October 8th 07 12:44 AM

stainless rigging wire - nick in wire
 
I've managed to put two nicks in the 1/19 stainless forestay on my 32'
boat. Dont ask how, far too embarassing, suffice to say a hack saw got
drawn across the wire. Nothing was cut through, but two small chunks
got taken out of two strands. How dangerous is this?


Brian Whatcott October 8th 07 01:02 AM

stainless rigging wire - nick in wire
 
On Sun, 07 Oct 2007 16:44:16 -0700,
wrote:

I've managed to put two nicks in the 1/19 stainless forestay on my 32'
boat. Dont ask how, far too embarassing, suffice to say a hack saw got
drawn across the wire. Nothing was cut through, but two small chunks
got taken out of two strands. How dangerous is this?


The stay will break proportionately sooner (i.e with a proof load
about 17/19 of its former rating.) But before that stress level, the
two wires will unravel.

Brian Whatcott Altus OK

Lew Hodgett October 8th 07 01:16 AM

stainless rigging wire - nick in wire
 

wrote:
..
I've managed to put two nicks in the 1/19 stainless forestay on my

32'
boat. Dont ask how, far too embarassing, suffice to say a hack saw

got
drawn across the wire. Nothing was cut through, but two small chunks
got taken out of two strands. How dangerous is this?


IMHO, you already know, or you wouldn't be asking.

Time for a replacement.

There are no rigging chandleries ay sea.

Lew




Frogwatch October 8th 07 01:16 AM

stainless rigging wire - nick in wire
 
On Oct 7, 8:02 pm, Brian Whatcott wrote:
On Sun, 07 Oct 2007 16:44:16 -0700,
wrote:

I've managed to put two nicks in the 1/19 stainless forestay on my 32'
boat. Dont ask how, far too embarassing, suffice to say a hack saw got
drawn across the wire. Nothing was cut through, but two small chunks
got taken out of two strands. How dangerous is this?


The stay will break proportionately sooner (i.e with a proof load
about 17/19 of its former rating.) But before that stress level, the
two wires will unravel.

Brian Whatcott Altus OK


OK, here's what you do. Get a round jewelers file (you can get some
at Radio Shack) and a magnifying glass. Then gently file the nicks so
they have a very large radius if curvature while watching through the
glass. SS is fairly soft so this shouldnt be hard. This will
eliminate the localized stress riser produced by the nicks. I doubt
that your tensile strength will be affected much after you do this.


Wayne.B October 8th 07 02:37 AM

stainless rigging wire - nick in wire
 
On Sun, 7 Oct 2007 17:16:28 -0700, "Lew Hodgett"
wrote:

Time for a replacement.

There are no rigging chandleries ay sea.


And a dismasting is a lot more expensive than a new head stay.

Frogwatch October 8th 07 02:53 AM

stainless rigging wire - nick in wire
 
On Oct 7, 9:37 pm, Wayne.B wrote:
On Sun, 7 Oct 2007 17:16:28 -0700, "Lew Hodgett"

wrote:
Time for a replacement.


There are no rigging chandleries ay sea.


And a dismasting is a lot more expensive than a new head stay.


OK, lets see. Assume the two wires are actually removed thus reducing
the maximum load by 2/19 to about 90% of its previous capacity. This
seems well, worth the risk to me in terms of cost. However, this is
NOT the case. Filing down the two nicks will basically give the two
wires back most of their strength so I estimate the stay will have AT
LEAST 95% of its pre-nick strength (however, you have to remove the
stress riser produced by the nick or it weakens the whole thing).
The average stay that is less than 5 yrs old where such a nick is
removed is probably stronger than the average 10 yr old stay without
nicks (due to crevice corrosion in the fittings). There is a lot of
overstrength in these stays so reducing it to about 95% is nothing.


Wayne.B October 8th 07 03:30 AM

stainless rigging wire - nick in wire
 
On Sun, 07 Oct 2007 18:53:39 -0700, Frogwatch
wrote:

And a dismasting is a lot more expensive than a new head stay.


OK, lets see. Assume the two wires are actually removed thus reducing
the maximum load by 2/19 to about 90% of its previous capacity. This
seems well, worth the risk to me in terms of cost. However, this is
NOT the case. Filing down the two nicks will basically give the two
wires back most of their strength so I estimate the stay will have AT
LEAST 95% of its pre-nick strength (however, you have to remove the
stress riser produced by the nick or it weakens the whole thing).
The average stay that is less than 5 yrs old where such a nick is
removed is probably stronger than the average 10 yr old stay without
nicks (due to crevice corrosion in the fittings). There is a lot of
overstrength in these stays so reducing it to about 95% is nothing.


I'm not disputing your numbers, I just think it's a bad bet.

Price of new headstay: $200 to $300.

Cost of dismasting: $20,000+


Frogwatch October 8th 07 04:22 AM

stainless rigging wire - nick in wire
 
On Oct 7, 10:30 pm, Wayne.B wrote:
On Sun, 07 Oct 2007 18:53:39 -0700, Frogwatch
wrote:

And a dismasting is a lot more expensive than a new head stay.


OK, lets see. Assume the two wires are actually removed thus reducing
the maximum load by 2/19 to about 90% of its previous capacity. This
seems well, worth the risk to me in terms of cost. However, this is
NOT the case. Filing down the two nicks will basically give the two
wires back most of their strength so I estimate the stay will have AT
LEAST 95% of its pre-nick strength (however, you have to remove the
stress riser produced by the nick or it weakens the whole thing).
The average stay that is less than 5 yrs old where such a nick is
removed is probably stronger than the average 10 yr old stay without
nicks (due to crevice corrosion in the fittings). There is a lot of
overstrength in these stays so reducing it to about 95% is nothing.


I'm not disputing your numbers, I just think it's a bad bet.

Price of new headstay: $200 to $300.

Cost of dismasting: $20,000+


By your logic, you should go to 21 wire forestays to increase
strength. Every little bit helps but there is a practical limit and
replacing a perfectly sound forestay seems silly.


cavelamb himself[_4_] October 8th 07 04:28 AM

stainless rigging wire - nick in wire
 
Frogwatch wrote:
On Oct 7, 10:30 pm, Wayne.B wrote:

On Sun, 07 Oct 2007 18:53:39 -0700, Frogwatch
wrote:


And a dismasting is a lot more expensive than a new head stay.


OK, lets see. Assume the two wires are actually removed thus reducing
the maximum load by 2/19 to about 90% of its previous capacity. This
seems well, worth the risk to me in terms of cost. However, this is
NOT the case. Filing down the two nicks will basically give the two
wires back most of their strength so I estimate the stay will have AT
LEAST 95% of its pre-nick strength (however, you have to remove the
stress riser produced by the nick or it weakens the whole thing).
The average stay that is less than 5 yrs old where such a nick is
removed is probably stronger than the average 10 yr old stay without
nicks (due to crevice corrosion in the fittings). There is a lot of
overstrength in these stays so reducing it to about 95% is nothing.


I'm not disputing your numbers, I just think it's a bad bet.

Price of new headstay: $200 to $300.

Cost of dismasting: $20,000+



By your logic, you should go to 21 wire forestays to increase
strength. Every little bit helps but there is a practical limit and
replacing a perfectly sound forestay seems silly.


By YOUR locig, if you don't want to fix it, don't ask!

Lew Hodgett October 8th 07 05:22 AM

stainless rigging wire - nick in wire
 

"Frogwatch" wrote:

Every little bit helps but there is a practical limit and
replacing a perfectly sound forestay seems silly.


"perfectly sound forestay" and "nicked forestay" are mutually
exclusive terms.

Lew



Wayne.B October 8th 07 06:38 AM

stainless rigging wire - nick in wire
 
On Sun, 7 Oct 2007 21:22:48 -0700, "Lew Hodgett"
wrote:

"perfectly sound forestay" and "nicked forestay" are mutually
exclusive terms.


Yes, and your insurance company will be quick to point out that
difference if they are asked to pay for a dismasting. Most policies
have exclusions for incidents caused by lack of maintenance, etc., and
many companies are all to quick to look for ways to avoid paying a
major claim. It will be an interesting conversation when you start
explaining to the adjustors how you relieved the stress points on the
damaged strands by filing them down.

Jere Lull October 8th 07 08:56 AM

stainless rigging wire - nick in wire
 
On 2007-10-07 19:44:16 -0400, said:

I've managed to put two nicks in the 1/19 stainless forestay on my 32'
boat. Dont ask how, far too embarassing, suffice to say a hack saw got
drawn across the wire. Nothing was cut through, but two small chunks
got taken out of two strands. How dangerous is this?


Dangerous enough that my only thought is to replace it.

Demastings aren't any fun, and you've degraded that stay by about 20 percent.

--
Jere Lull
Tanzer 28 #4 out of Tolchester, MD
Xan's new pages:
http://web.mac.com/jerelull/iWeb/Xan/
Our BVI pages: http://homepage.mac.com/jerelull/BVI/


Frogwatch October 8th 07 01:06 PM

stainless rigging wire - nick in wire
 
On Oct 8, 3:56 am, Jere Lull wrote:
On 2007-10-07 19:44:16 -0400, said:

I've managed to put two nicks in the 1/19 stainless forestay on my 32'
boat. Dont ask how, far too embarassing, suffice to say a hack saw got
drawn across the wire. Nothing was cut through, but two small chunks
got taken out of two strands. How dangerous is this?


Dangerous enough that my only thought is to replace it.

Demastings aren't any fun, and you've degraded that stay by about 20 percent.

--
Jere Lull
Tanzer 28 #4 out of Tolchester, MD
Xan's new pages:http://web.mac.com/jerelull/iWeb/Xan/
Our BVI pages:http://homepage.mac.com/jerelull/BVI/


Since when does 17/19 become 20%? If your only thought is to replace
it, you need to think more because your logic means that you should
make it safer by going from 19 strands to 21 to be even safer. On a
scale of relative dangers, one he deals with the nicks this becomes a
very small danger compared to almost anything else on a boat. Your
average marine head would be far more dangerous.


David Martel October 8th 07 02:12 PM

stainless rigging wire - nick in wire
 
Frog,

The man complained of nicking a couple of strands. He did not tell us how
old or what the "general" condition of the forestay is. Why do you conclude
that after your repair this forestay would be perfectly sound? You made
sense with the stress stuff but now you're trying to win an argument by
blowing smoke

Dave M.



Ernest Scribbler October 8th 07 02:49 PM

stainless rigging wire - nick in wire
 
"David Martel" wrote
The man complained of nicking a couple of strands. He did not tell us how
old or what the "general" condition of the forestay is.


One man's nick is another man's gouge. The OP didn't really provide any
clues as to how much damage the hacksaw (?!) did. The strands might be
scratched, or they might be nearly severed.



Frogwatch October 8th 07 03:15 PM

stainless rigging wire - nick in wire
 
On Oct 8, 9:49 am, "Ernest Scribbler"
wrote:
"David Martel" wrote

The man complained of nicking a couple of strands. He did not tell us how
old or what the "general" condition of the forestay is.


One man's nick is another man's gouge. The OP didn't really provide any
clues as to how much damage the hacksaw (?!) did. The strands might be
scratched, or they might be nearly severed.


I simply made a generalization concerning safety of aged wire. I said
nothing about the age of his wire but was simply saying that most
sailboats have wire that should be considered unsafe relative to new
wire that has been "nicked" and then filed. If his wire is old he
should replace it anyway.
He called it a nick, not a gouge. If he was truly concerned, he would
have called it a gouge.
This is all about relative risk. I feel (no proof supplied) that the
risk is minor compared to most things that you do not worry about but
should.
BTW, if this was rod rigging, he would be in serious danger until he
smoothed the nick.
I have looked over various failed (or nearly failed) wire and it
almost always fails at the fitting, not at the wire in spite of some
seriously bad wire I have seen. This was not a scientific survey but
simply a general impression.


Frogwatch October 8th 07 03:44 PM

stainless rigging wire - nick in wire
 
On Oct 8, 10:15 am, Frogwatch wrote:
On Oct 8, 9:49 am, "Ernest Scribbler"
wrote:

"David Martel" wrote


The man complained of nicking a couple of strands. He did not tell us how
old or what the "general" condition of the forestay is.


One man's nick is another man's gouge. The OP didn't really provide any
clues as to how much damage the hacksaw (?!) did. The strands might be
scratched, or they might be nearly severed.


I simply made a generalization concerning safety of aged wire. I said
nothing about the age of his wire but was simply saying that most
sailboats have wire that should be considered unsafe relative to new
wire that has been "nicked" and then filed. If his wire is old he
should replace it anyway.
He called it a nick, not a gouge. If he was truly concerned, he would
have called it a gouge.
This is all about relative risk. I feel (no proof supplied) that the
risk is minor compared to most things that you do not worry about but
should.
BTW, if this was rod rigging, he would be in serious danger until he
smoothed the nick.
I have looked over various failed (or nearly failed) wire and it
almost always fails at the fitting, not at the wire in spite of some
seriously bad wire I have seen. This was not a scientific survey but
simply a general impression.


Here is a web site about rigging failu

http://dixielandmarine.com/yachts/DLrigprob.html

Oddly, they do not address failure of the actual wire. However, they
do discuss replacing cracked fittings by cutting the wire and then
using a longer fitting. This might be a reasonable thing to do if the
"nick" is close to the fitting and the wire is fairly new.


Paul Cassel October 8th 07 06:29 PM

stainless rigging wire - nick in wire
 
Frogwatch wrote:

Since when does 17/19 become 20%? If your only thought is to replace
it, you need to think more because your logic means that you should
make it safer by going from 19 strands to 21 to be even safer. On a
scale of relative dangers, one he deals with the nicks this becomes a
very small danger compared to almost anything else on a boat. Your
average marine head would be far more dangerous.


I'm in the replacement camp here, but think that probably the overall
failure probability hasn't been increased by the nick / filing. Most
failures of standing rigging I've seen happen at the fitting which is
less strong than the wire. Thus if you have a wire section at 90% of
strength, it's probably still not the weakest link.

However, if you were to experience a failure at the nick point, the
insurance adjuster would probably deny the claim.

-paul

Frogwatch October 8th 07 07:11 PM

stainless rigging wire - nick in wire
 
On Oct 8, 1:29 pm, Paul Cassel
wrote:
Frogwatch wrote:
Since when does 17/19 become 20%? If your only thought is to replace
it, you need to think more because your logic means that you should
make it safer by going from 19 strands to 21 to be even safer. On a
scale of relative dangers, one he deals with the nicks this becomes a
very small danger compared to almost anything else on a boat. Your
average marine head would be far more dangerous.


I'm in the replacement camp here, but think that probably the overall
failure probability hasn't been increased by the nick / filing. Most
failures of standing rigging I've seen happen at the fitting which is
less strong than the wire. Thus if you have a wire section at 90% of
strength, it's probably still not the weakest link.

However, if you were to experience a failure at the nick point, the
insurance adjuster would probably deny the claim.

-paul


The insurance thing is probably correct. However, this simply points
out that even those who are paid to assess risk often do a poor job of
it (although this is really an example of opportunism to deny a legit
claim). Most people think their marine heads are perfectly safe but
in reality they are fairly dangerous. However, insurance routinely
pays for sinkings resulting from siphoning heads. I consider this to
be such a serious issue that I took the marine head off my boat. A
friend of mine was taking a boat across the Gulf of mexico from N. Fl
to Sarasota. Somehow the anti-siphon loop got clogged and it back-
siphoned filling the boat with water. By the time anybody down below
woke up, the cabin sole was awash and they had to call the CG to bring
them a pump.
As far as REAL risk goes, the strength of the forestay is effectively
increased by the strength of the wire in the luff of the jib. Another
friend routinely winches his jib up so taut that he makes the forestay
go slack (too much I think).
Many of us in older boats only carry liability insurance so it would
not pay anyway unless someone else got hurt.


Paul Cassel October 8th 07 08:08 PM

stainless rigging wire - nick in wire
 
Frogwatch wrote:
A
friend of mine was taking a boat across the Gulf of mexico from N. Fl
to Sarasota. Somehow the anti-siphon loop got clogged and it back-
siphoned filling the boat with water. By the time anybody down below
woke up, the cabin sole was awash and they had to call the CG to bring
them a pump.


You know folks who do blue water sailing without a bilge pump?

Frogwatch October 8th 07 08:21 PM

stainless rigging wire - nick in wire
 
On Oct 8, 3:08 pm, Paul Cassel
wrote:
Frogwatch wrote:
A
friend of mine was taking a boat across the Gulf of mexico from N. Fl
to Sarasota. Somehow the anti-siphon loop got clogged and it back-
siphoned filling the boat with water. By the time anybody down below
woke up, the cabin sole was awash and they had to call the CG to bring
them a pump.


You know folks who do blue water sailing without a bilge pump?


With that much water, a bilge pump would have been slow.


Jere Lull October 9th 07 12:39 AM

stainless rigging wire - nick in wire
 
On 2007-10-08 08:06:34 -0400, Frogwatch said:

On Oct 8, 3:56 am, Jere Lull wrote:
On 2007-10-07 19:44:16 -0400, said:

I've managed to put two nicks in the 1/19 stainless forestay on my 32'
boat. Dont ask how, far too embarassing, suffice to say a hack saw got
drawn across the wire. Nothing was cut through, but two small chunks
got taken out of two strands. How dangerous is this?


Dangerous enough that my only thought is to replace it.

Demastings aren't any fun, and you've degraded that stay by about 20 percent.


Since when does 17/19 become 20%?


You're right. Should be 10% (2/19 rounded). (I was up WAY too late
after a great sail that brought the bow past the outer breakwater as
the sun kissed the horizon.)

Yes, the stay is probably okay, but I don't play around with the
forestay in particular. The OP *saw* two nicks. Are there perhaps
others he hasn't noticed?

Our previous boat was sideswiped, taking out two stays. Surveyor (and
I) didn't see anything wrong with the others. A bit later in the season
as we blew home under chute, I happened to notice that the backstay had
unravelled at a fitting. We were two strands away from losing that mast
from "hidden" damage.

--
Jere Lull
Tanzer 28 #4 out of Tolchester, MD
Xan's new pages: http://web.mac.com/jerelull/iWeb/Xan/
Our BVI pages: http://homepage.mac.com/jerelull/BVI/


Jere Lull October 9th 07 12:47 AM

stainless rigging wire - nick in wire
 
On 2007-10-08 14:11:25 -0400, Frogwatch said:

However, insurance routinely pays for sinkings resulting from siphoning
heads. I consider this to be such a serious issue that I took the
marine head off my boat.


There is a middle ground: close the sea cock(s) while under way. Since
we're on the Chesapeake with ample numbers of working pump-out
stations, our through-hull is capped.

I wouldn't have my favorite cruising partner if I removed the head.

As far as REAL risk goes, the strength of the forestay is effectively
increased by the strength of the wire in the luff of the jib.


IF the jib depends upon a halyard from the masthead. Our Flexible
Furler has an internal halyard.

Come to think about it, I don't believe our jibs have wire luffs, but
even without it, the bolt rope and material would do the job for a
short bit.

--
Jere Lull
Tanzer 28 #4 out of Tolchester, MD
Xan's new pages: http://web.mac.com/jerelull/iWeb/Xan/
Our BVI pages: http://homepage.mac.com/jerelull/BVI/


[email protected] October 9th 07 12:58 AM

stainless rigging wire - nick in wire
 
On Oct 7, 7:44 pm, wrote:
I've managed to put two nicks in the 1/19 stainless forestay on my 32'
boat. Dont ask how, far too embarassing, suffice to say a hack saw got
drawn across the wire. Nothing was cut through, but two small chunks
got taken out of two strands. How dangerous is this?


here's the orginal poster back. The stay is four years old, the nicks
are nicks, not gouges. Perhaps 1/8 of the strand's total diameter?
Point about I already know the answer is well taken. I shall have to
pay for my stupidity, as it aint worth the dismasting. (Just consider
the deductible!)


Jere Lull October 9th 07 01:47 AM

stainless rigging wire - nick in wire
 
On 2007-10-08 19:58:31 -0400, said:

On Oct 7, 7:44 pm, wrote:
I've managed to put two nicks in the 1/19 stainless forestay on my 32'
boat. Dont ask how, far too embarassing, suffice to say a hack saw got
drawn across the wire. Nothing was cut through, but two small chunks
got taken out of two strands. How dangerous is this?


here's the orginal poster back. The stay is four years old, the nicks
are nicks, not gouges. Perhaps 1/8 of the strand's total diameter?
Point about I already know the answer is well taken. I shall have to
pay for my stupidity, as it aint worth the dismasting. (Just consider
the deductible!)


Thank you!

I love it when a questioner comes back and says what he/she decided,
based upon our collective opinions.

Expect you won't be using the forestay as a sawing surface again.... ;-)

[Don't worry, all of us who have been around for a while have done
stupider things. Some of us are strong enough to admit to them. (I'm
not sure I'm one of that crowd.)]

--
Jere Lull
Tanzer 28 #4 out of Tolchester, MD
Xan's new pages:
http://web.mac.com/jerelull/iWeb/Xan/
Our BVI pages: http://homepage.mac.com/jerelull/BVI/


Brian Whatcott October 9th 07 02:05 AM

stainless rigging wire - nick in wire
 
On Tue, 09 Oct 2007 00:47:02 GMT, Jere Lull wrote:


[Don't worry, all of us who have been around for a while have done
stupider things. Some of us are strong enough to admit to them. (I'm
not sure I'm one of that crowd.)]


I made up stays with crimped ferrules this Spring. In the first good
blow on a lake one lower main stay came adrift; the upper held up the
mast, while it bowed, interestingly, until I took in sail.

When I looked at my ferrule crimp, I saw that I had been unhappy with
the out of round crimp, and had recrimped it at right angles.

That's a very good thing not to do. Double ferrules lead to peace of
mind too, I decided.

Brian Whatcott Altus OK

Frogwatch October 9th 07 02:22 AM

stainless rigging wire - nick in wire
 
On Oct 8, 9:05 pm, Brian Whatcott wrote:
On Tue, 09 Oct 2007 00:47:02 GMT, Jere Lull wrote:
[Don't worry, all of us who have been around for a while have done
stupider things. Some of us are strong enough to admit to them. (I'm
not sure I'm one of that crowd.)]


I made up stays with crimped ferrules this Spring. In the first good
blow on a lake one lower main stay came adrift; the upper held up the
mast, while it bowed, interestingly, until I took in sail.

When I looked at my ferrule crimp, I saw that I had been unhappy with
the out of round crimp, and had recrimped it at right angles.

That's a very good thing not to do. Double ferrules lead to peace of
mind too, I decided.

Brian Whatcott Altus OK


I wish I'd gone with Norseman or Staylok instead of swaged terminals
when I rerigged. From what I see on the web, they last much longer
with no cracking of the swaged area. I kept all my old rigging
intending to post pics of the tiny nearly invisible cracks in them but
that site I posted a link to had a good pic of such.


Wayne.B October 9th 07 02:41 AM

stainless rigging wire - nick in wire
 
On Mon, 08 Oct 2007 18:22:30 -0700, Frogwatch
wrote:

I wish I'd gone with Norseman or Staylok instead of swaged terminals
when I rerigged. From what I see on the web, they last much longer
with no cracking of the swaged area.


I think that's a good plan if you have a way to load test them to SWL
off the boat. Otherwise you really need a *lot* of confidence in your
workmanship.

Richard Casady October 9th 07 02:58 AM

stainless rigging wire - nick in wire
 
On Mon, 08 Oct 2007 11:29:22 -0600, Paul Cassel
wrote:

'm in the replacement camp here, but think that probably the overall
failure probability hasn't been increased by the nick / filing. Most
failures of standing rigging I've seen happen at the fitting which is
less strong than the wire. Thus if you have a wire section at 90% of
strength, it's probably still not the weakest link.

However, if you were to experience a failure at the nick point, the
insurance adjuster would probably deny the claim.


What is the safety factor? That is the real question. If it is large
that would be one thing.

Casady

Steve Thrasher October 9th 07 03:08 AM

stainless rigging wire - nick in wire
 
So, lemme see...

2 of the 19 strands, 10.5%, have the POTENTIAL to fail before the other 17.

Frogwatch October 9th 07 03:47 AM

stainless rigging wire - nick in wire
 
On Oct 8, 9:41 pm, Wayne.B wrote:
On Mon, 08 Oct 2007 18:22:30 -0700, Frogwatch
wrote:

I wish I'd gone with Norseman or Staylok instead of swaged terminals
when I rerigged. From what I see on the web, they last much longer
with no cracking of the swaged area.


I think that's a good plan if you have a way to load test them to SWL
off the boat. Otherwise you really need a *lot* of confidence in your
workmanship.


I am an expert at overestimating my abilities.


Brian Whatcott October 9th 07 03:50 AM

stainless rigging wire - nick in wire
 
On Tue, 09 Oct 2007 01:58:09 GMT, (Richard
Casady) wrote:

... Most
failures of standing rigging I've seen happen at the fitting which is
less strong than the wire. Thus if you have a wire section at 90% of
strength, it's probably still not the weakest link.

....
What is the safety factor? That is the real question. If it is large
that would be one thing.

Casady



Now THERE'S an interesting question!
How would an engineer want to specify the rigging for a sailboat?
He might want to consider the peak loads applied to the rigging.
What could that be?
Perhaps it would be the gale that puts the main mast and sail parallel
to the water? The rigging forces could hardly get greater, possibly?

That would not be too difficult to measure, surely?
How about taking a main halliard offboard, abeam the mainmast, and
hooking it to a winch to pull the mast down, with a force meter
attached?

Not quite the distributed loading you'd get from the wind, but a
measure, all the same. Perhaps he would have the test repeated, with
the force applied 45 degrees forward of the beam, and then repeated
with the pull applied 45 degrees aft of the beam.


These are not diffficult tests to apply, surely?
Then an engineer would want to apply a design factor to account for
the variability in wire and fitting strenth as new, and during
service.
It might be a factor of 1.3, it might be a factor of 2.

Then he would compare his peak (factored) stresses against available
rigging wires, and pick the next convenient size larger. Bingo!

Or instead, he might choose a rigging size that is considerably
cheaper and slimmer, and declare the boat as "inshore" or "coastal".
Who knows?

Brian Whatcott Altus OK

Lew Hodgett October 9th 07 04:12 AM

stainless rigging wire - nick in wire
 
Subject

Haven't done any serious cable design for many years.

That said, cables have their applications but are designed with
serious safety factors applied.

The weakest point of the cable design is the termination and/or the
splice.

In addition, hidden corrosion at the termination also weakens the
cable system over time.

One of the biggest unknows in cable design is fatigue failure due to
vibration induced by the winds.

Just ask any electrical power distribution company why they have all
those funny looking things hanging on their cables in what appear to
be unusual positions.

(One of my fraternity brothers was chief engineer for a company that
helped solve many of the cable fatigue proplems.)

Those same fatigue failure problems apply to sailboat rigging.

Bottom Line..................................
There is a hell of a lot we don't know about what happens to a cable,
when loaded, thus BIG saftey fsctors are required.

Lew



Wayne.B October 9th 07 05:03 AM

stainless rigging wire - nick in wire
 
On Mon, 08 Oct 2007 19:47:26 -0700, Frogwatch
wrote:

I think that's a good plan if you have a way to load test them to SWL
off the boat. Otherwise you really need a *lot* of confidence in your
workmanship.


I am an expert at overestimating my abilities.


=====================================

Aren't we all. Boats have a way of finding us out however.

:-

Lew Hodgett October 9th 07 05:08 AM

stainless rigging wire - nick in wire
 

"Brian Whatcott" wrote:

Now THERE'S an interesting question!
How would an engineer want to specify the rigging for a sailboat?


With an eye on the budget.

Find a similar boat and see what it is using.

Use that size as a base, then increase it one size jut to CYA.

End of design.

In the USA, material is cheap, manpower is not.

It is something you learn very early, if you want to continue to be a
design engineer.

Airplane design is a totally different story.

Lew



Wayne.B October 9th 07 05:15 AM

stainless rigging wire - nick in wire
 
On Tue, 09 Oct 2007 02:50:57 GMT, Brian Whatcott
wrote:

How would an engineer want to specify the rigging for a sailboat?
He might want to consider the peak loads applied to the rigging.
What could that be?
Perhaps it would be the gale that puts the main mast and sail parallel
to the water? The rigging forces could hardly get greater, possibly?


Except for a roll over and no rig is designed to withstand that.

Professional experts and engineers use the righting moment of the boat
to determine rig loads. Sail area is largely irrelevant. A fudge
factor for shock loads and a safety factor is also necessary of
course.

I don't know how rigging wire is specified but I do know that anchor
chain and rode is usually specified with a Safe Working Load (SWL) of
approximately 20 to 25% of breaking strength. Sometime after SWL is
exceeded, but before breaking, the material in question will exceed
its elastic limit and permanent elongation will occur. That's a
particularly bad thing for chain which is sized to fit the pockets in
the windlass gypsy. It would also be a bad thing for rigging wire
because it would leave the mast badly out of tune.

cavelamb himself[_4_] October 9th 07 06:01 AM

stainless rigging wire - nick in wire
 
Jere Lull wrote:

Come to think about it, I don't believe our jibs have wire luffs, but
even without it, the bolt rope and material would do the job for a short
bit.


No, actually it wouldn't.

Not unless it was at least the size and strength of the forestay -
and tightened the same or tighter.

If the forestay failed that boltrope won't even slow it down...

Richard

cavelamb himself[_4_] October 9th 07 06:02 AM

stainless rigging wire - nick in wire
 
Lew Hodgett wrote:

"Brian Whatcott" wrote:


Now THERE'S an interesting question!
How would an engineer want to specify the rigging for a sailboat?



With an eye on the budget.

Find a similar boat and see what it is using.

Use that size as a base, then increase it one size jut to CYA.

End of design.

In the USA, material is cheap, manpower is not.

It is something you learn very early, if you want to continue to be a
design engineer.

Airplane design is a totally different story.

Lew



Good, Lew! :)

cavelamb himself[_4_] October 9th 07 06:03 AM

stainless rigging wire - nick in wire
 
Wayne.B wrote:

On Tue, 09 Oct 2007 02:50:57 GMT, Brian Whatcott
wrote:


How would an engineer want to specify the rigging for a sailboat?
He might want to consider the peak loads applied to the rigging.
What could that be?
Perhaps it would be the gale that puts the main mast and sail parallel
to the water? The rigging forces could hardly get greater, possibly?



Except for a roll over and no rig is designed to withstand that.

Professional experts and engineers use the righting moment of the boat
to determine rig loads. Sail area is largely irrelevant. A fudge
factor for shock loads and a safety factor is also necessary of
course.


In other words, a safety facor of 4 to 5.



cavelamb himself[_4_] October 9th 07 06:08 AM

stainless rigging wire - nick in wire
 
Jere Lull wrote:

Since when does 17/19 become 20%?



You're right. Should be 10% (2/19 rounded). (I was up WAY too late after
a great sail that brought the bow past the outer breakwater as the sun
kissed the horizon.)

Yes, the stay is probably okay, but I don't play around with the
forestay in particular. The OP *saw* two nicks. Are there perhaps others
he hasn't noticed?



My first thought on the filing of wire strands was -

How much damage would that do to the rest of the cable?


Anybody really think they can dress out two strands of cable - IN the
cable - and not touch any of the rest of them?

You know, the most interesting part of this story has not been told yet!

How did the hacksaw just happen to nick a couple of wires?

There has just GOT to be more to that one...



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