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John February 8th 07 04:33 PM

Solar panel controller
 
I am considering purchasing a Blue Sky Energy Solar Boost 2000E controller
(regulator) to use with my solar panels. The manufacturer claims an increase
in current power of 30%. Does anyone have experience with these controllers?



John Helgerson



Larry February 8th 07 05:45 PM

Solar panel controller
 
"John" wrote in
:

The manufacturer claims an increase
in current power of 30%.


What nonsense. The controller turns the panels OFF at the appropriate
time. It doesn't manufacture power from thin air. I wouldn't buy his
product because he lied to me.



Larry
--
Democracy is when two wolves and a sheep vote on who's for dinner.
Liberty is when the sheep has his own gun.

KLC Lewis February 8th 07 05:50 PM

Solar panel controller
 

"Larry" wrote in message
...
"John" wrote in
:

The manufacturer claims an increase
in current power of 30%.


What nonsense. The controller turns the panels OFF at the appropriate
time. It doesn't manufacture power from thin air. I wouldn't buy his
product because he lied to me.



Larry
--
Democracy is when two wolves and a sheep vote on who's for dinner.
Liberty is when the sheep has his own gun.


IIRC, Practically A Sailor did a test and review on those units, and
verified the manufacturer's claims.



RW Salnick February 8th 07 05:55 PM

Solar panel controller
 
KLC Lewis inscribed in red ink for all to know:
"Larry" wrote in message
...

"John" wrote in
:


The manufacturer claims an increase
in current power of 30%.


What nonsense. The controller turns the panels OFF at the appropriate
time. It doesn't manufacture power from thin air. I wouldn't buy his
product because he lied to me.



Larry
--
Democracy is when two wolves and a sheep vote on who's for dinner.
Liberty is when the sheep has his own gun.



IIRC, Practically A Sailor did a test and review on those units, and
verified the manufacturer's claims.




How do the Maximum Power Point controllers work?

bob
s/v Eolian
Seattle

beaufortnc February 8th 07 05:56 PM

Solar panel controller
 
On Feb 8, 12:50 pm, "KLC Lewis" wrote:
"Larry" wrote in message

...





"John" wrote in
:


The manufacturer claims an increase
in current power of 30%.


What nonsense. The controller turns the panels OFF at the appropriate
time. It doesn't manufacture power from thin air. I wouldn't buy his
product because he lied to me.


Larry
--
Democracy is when two wolves and a sheep vote on who's for dinner.
Liberty is when the sheep has his own gun.


IIRC, Practically A Sailor did a test and review on those units, and
verified the manufacturer's claims.- Hide quoted text -

- Show quoted text -


Yes,

Have the exact model controlling 4 x 75 watt panels. Great unit -
Definitely get the IPN Remote display and battery temperature
monitor. Exellent customer service - remedied my situation with class
and speed.

Difficult for me to tell you if 30% is accurate, but I have read
outside verification of the technology, and IMO, even without the
"boost" the product is worth every penny.

I would recommend.


Jeff February 8th 07 06:45 PM

Solar panel controller
 
beaufortnc wrote:
On Feb 8, 12:50 pm, "KLC Lewis" wrote:
"Larry" wrote in message

...





"John" wrote in
:
The manufacturer claims an increase
in current power of 30%.
What nonsense. The controller turns the panels OFF at the appropriate
time. It doesn't manufacture power from thin air. I wouldn't buy his
product because he lied to me.
Larry
--
Democracy is when two wolves and a sheep vote on who's for dinner.
Liberty is when the sheep has his own gun.

IIRC, Practically A Sailor did a test and review on those units, and
verified the manufacturer's claims.- Hide quoted text -

- Show quoted text -


Yes,

Have the exact model controlling 4 x 75 watt panels. Great unit -
Definitely get the IPN Remote display and battery temperature
monitor. Exellent customer service - remedied my situation with class
and speed.

Difficult for me to tell you if 30% is accurate, but I have read
outside verification of the technology, and IMO, even without the
"boost" the product is worth every penny.

I would recommend.


I friend has one of their products, perhaps the same one. He live at
anchor and relies on 4 large panels for most of his electrical needs.
The last time I was aboard he did a brief demonstration, turning it
off and back on. IIRC, the panels were putting out about 8 Amps
without, and 10+ Amps with the boost, for a 25+% gain. I've been
strongly considering getting one; I would certainly do it if I was in
need of a controller, or had a large number of panels.

RW Salnick February 8th 07 06:47 PM

Solar panel controller
 
RW Salnick inscribed in red ink for all to know:
KLC Lewis inscribed in red ink for all to know:

"Larry" wrote in message
...

"John" wrote in
:


The manufacturer claims an increase
in current power of 30%.


What nonsense. The controller turns the panels OFF at the appropriate
time. It doesn't manufacture power from thin air. I wouldn't buy his
product because he lied to me.



Larry
--
Democracy is when two wolves and a sheep vote on who's for dinner.
Liberty is when the sheep has his own gun.




IIRC, Practically A Sailor did a test and review on those units, and
verified the manufacturer's claims.



How do the Maximum Power Point controllers work?

bob
s/v Eolian
Seattle



OK, nobody's answering me - I'll try it myself...

IIUC, the "power Point' controllers are basically DC-DC converters,
converting the 19 volts or so that the panels produce to 12.6 (or
something), thus drawing from the panels at their output voltage instead
of the battery's voltage. Presuming minimal change in current delivery,
this would represent an increase in delivered power.

OK, where am I wrong here?

bob
s/v Eolian
Seattle

KLC Lewis February 8th 07 07:02 PM

Solar panel controller
 

"RW Salnick" wrote in message
...
RW Salnick inscribed in red ink for all to know:
KLC Lewis inscribed in red ink for all to know:

"Larry" wrote in message
...

"John" wrote in
:


The manufacturer claims an increase
in current power of 30%.


What nonsense. The controller turns the panels OFF at the appropriate
time. It doesn't manufacture power from thin air. I wouldn't buy his
product because he lied to me.



Larry
--
Democracy is when two wolves and a sheep vote on who's for dinner.
Liberty is when the sheep has his own gun.



IIRC, Practically A Sailor did a test and review on those units, and
verified the manufacturer's claims.



How do the Maximum Power Point controllers work?

bob
s/v Eolian
Seattle



OK, nobody's answering me - I'll try it myself...

IIUC, the "power Point' controllers are basically DC-DC converters,
converting the 19 volts or so that the panels produce to 12.6 (or
something), thus drawing from the panels at their output voltage instead
of the battery's voltage. Presuming minimal change in current delivery,
this would represent an increase in delivered power.

OK, where am I wrong here?

bob
s/v Eolian
Seattle


Wish I could give you an answer, but electrically I'm just shy of being a
low-grade moron. I can follow directions and connect wires, but that's about
it.



b393capt February 8th 07 08:48 PM

Solar panel controller
 
John,

Practical Sailor (magazine, or www.practical-sailor.com) tested one of
these types of controllers, don't recall if it was this model, within
the last couple of months and confirmed it's not snake oil. I
imagine the manufacturer can find the article and get you a copy.

Practical Sailor has a history of recommending and trashing products
on a fair basis, and is very reliable.

I recall the explination in practical sailor was something like Bob
posted (DC-DC controllers) above, rather then typical contollers that
throw away the extra voltage above 12.6 (in the form of heat) from the
solar panels, these types of devices will convert the energy to a
lower voltage (and higher amperage) and give your batteries more of
the watts produced by the solar batteries instead of throwing them
away as heat via a voltage regulator.

There are not many caveats, but one important one is that the
controller does not provide a gain in all conditions. Solar Panels are
only producing voltages excessively over 12.6 during sunny days
without excessive shadows (e.g. mast, etc.) over the panel.

Dan


Ian Malcolm February 8th 07 09:31 PM

Solar panel controller
 
RW Salnick wrote:

RW Salnick inscribed in red ink for all to know:

KLC Lewis inscribed in red ink for all to know:

"Larry" wrote in message
...

"John" wrote in
:


The manufacturer claims an increase
in current power of 30%.



What nonsense. The controller turns the panels OFF at the appropriate
time. It doesn't manufacture power from thin air. I wouldn't buy his
product because he lied to me.



Larry
--
Democracy is when two wolves and a sheep vote on who's for dinner.
Liberty is when the sheep has his own gun.




IIRC, Practically A Sailor did a test and review on those units, and
verified the manufacturer's claims.



How do the Maximum Power Point controllers work?

bob
s/v Eolian
Seattle




OK, nobody's answering me - I'll try it myself...

IIUC, the "power Point' controllers are basically DC-DC converters,
converting the 19 volts or so that the panels produce to 12.6 (or
something), thus drawing from the panels at their output voltage instead
of the battery's voltage. Presuming minimal change in current delivery,
this would represent an increase in delivered power.

OK, where am I wrong here?

bob
s/v Eolian
Seattle

Assuming the panels can be modelled as an ideal voltage source with a
(variable) series resistor (they cant but its a useful approximation)
you are extracting the *maximum* power from the panel when its loaded to
half its open circuit voltage, BUT you are unavoidably wasting the
*same* amount of energy in heating up the panel. (n.b. this does *not*
work for getting maximum *energy* out of a battery). I suspect they
will actually be boosting 9.5V up to 12.6.

--
Ian Malcolm. London, ENGLAND. (NEWSGROUP REPLY PREFERRED)
ianm[at]the[dash]malcolms[dot]freeserve[dot]co[dot]uk
[at]=@, [dash]=- & [dot]=. *Warning* HTML & 32K emails -- NUL:
'Stingo' Albacore #1554 - 15' Early 60's, Uffa Fox designed,
All varnished hot moulded wooden racing dinghy.

Goofball_star_dot_etal February 8th 07 10:05 PM

Solar panel controller
 
On Thu, 08 Feb 2007 21:31:26 +0000, Ian Malcolm
wrote:

Assuming the panels can be modelled as an ideal voltage source with a
(variable) series resistor (they cant but its a useful approximation)


Assume what you like...

Larry February 8th 07 10:19 PM

Solar panel controller
 
Ian Malcolm wrote in
:

Assuming the panels can be modelled as an ideal voltage source


Geez. If boat technology gets any better, we'll be able to run a light
bulb off the panel, shining on the panel, and the panel will have so much
power boost there'll be a surplus to charge the batteries!



Larry
--
Democracy is when two wolves and a sheep vote on who's for dinner.
Liberty is when the sheep has his own gun.

[email protected] February 9th 07 12:03 AM

Solar panel controller
 
On Feb 8, 12:36 pm, Charlie Morgan wrote:
On 8 Feb 2007 12:48:58 -0800, "b393capt" wrote:

....
Practical Sailor has a history of recommending and trashing products
on a fair basis, and is very reliable.


I would dispute that in very strong terms. Their testing methods are about as
unscientific as possible, and their "recommendations" often have nothing to do
with what product was better.

....

There are certainly some problems with PS. They are a small shop,
perhaps even a little inbred, and have limited human and financial
resources. I suspect their work is sometimes influenced by their need
to maintain some good will with the industry. Despite this, they
appear far less beholden to the industry than any other marine
publication I know. I'm convinced that they are making an effort to
be honest in their evaluations and are concerned about their
reputation. I read them. Still, your point about testing and rating
has some validity. For instance, I think their recent review of
winches was worse than useless. I've put thousands of hours onto
three of the brands of winches they reviewed and can attest that there
are huge differences in design, quality and maintainability between
them, and some have well known failure modes. Yet they missed all of
that and concluded that there was no significant difference between
the brands... So, I don't take their opinion as gospel, but I do
think that, on the whole, they do a better job of reviewing marine
gear than anyone else and their opinions deserve a sympathetic
reading.

-- Tom.


Ian Malcolm February 9th 07 12:05 AM

Solar panel controller
 
Larry wrote:

Ian Malcolm wrote in
:


Assuming the panels can be modelled as an ideal voltage source



Geez. If boat technology gets any better, we'll be able to run a light
bulb off the panel, shining on the panel, and the panel will have so much
power boost there'll be a surplus to charge the batteries!

Why not see if you can patent that idea?
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
Anyway, if it was possible to get a net energy gain, you'd still be
dissipating half the energy in heating the panel so you'd burn it up for
sure if you tried to get out more than you put in.

This may in fact be a problem in real life in hot climates unless you
have very good air flow over the panels, as the MPPT controller will be
working them harder and they *will* be getting hotter. Will the
supplier stand behind their product if its connected to an advanced
controller? If they are on an elevated mount, it may well be worth
spraying the backs with the thinnest possible coat of matte black paint
to help dissipate the heat.

--
Ian Malcolm. London, ENGLAND. (NEWSGROUP REPLY PREFERRED)
ianm[at]the[dash]malcolms[dot]freeserve[dot]co[dot]uk
[at]=@, [dash]=- & [dot]=. *Warning* HTML & 32K emails -- NUL:
'Stingo' Albacore #1554 - 15' Early 60's, Uffa Fox designed,
All varnished hot moulded wooden racing dinghy.

Geoff Schultz February 9th 07 12:49 AM

Solar panel controller
 
Get a controller that diverts voltage above the maximum charging voltage of
the battery to a resistive load. In my case this is the water heater with
12V and 120V heater elements. 100% of the power of the solar panels will
go to charging the panels up to that point. You can't produce more power
than the panels are generating.

I personally use a Morning Star TriStar controller to control both my wind
generator and solar panels and it works great.

-- Geoff

Jeff February 9th 07 03:13 AM

Solar panel controller
 
Geoff Schultz wrote:
Get a controller that diverts voltage above the maximum charging voltage of
the battery to a resistive load. In my case this is the water heater with
12V and 120V heater elements. 100% of the power of the solar panels will
go to charging the panels up to that point. You can't produce more power
than the panels are generating.

I personally use a Morning Star TriStar controller to control both my wind
generator and solar panels and it works great.

-- Geoff

So, are you saying that if the panels are putting out 17 volts and the
battery is only taking 14, then 3 volts are applied to the heater? I
don't think that's the way it works.


[email protected] February 9th 07 03:38 AM

Solar panel controller
 
On Feb 8, 3:21 pm, Charlie Morgan wrote:
... You seem to agree that they have big problems, and then you ask that they
be given some undeserved "break". [Why?]... It's
junk and it's deceitful. They deserve no special consideration. ...


They have problems. However, I don't think they are deceitful at
all. They tell you just what they've tested and just how they tested
it and then they give their opinions about the results. Sometimes
their tests aren't very useful and sometimes it isn't all that clear
how their opinions follow from their testing, but I've never come away
feeling that they are doing anything less than their honest best.
Moreover, some of their tests are perfectly useful and even when they
are a little silly the product descriptions can be helpful in and of
themselves. Also, I am not aware of any other industry publication
that even tries to provide disinterested product reviews (though I
know of one that routinely trades endorsements in return for free
products). So, yes, I think they are worth a read, but I agree with
you that calling them "very reliable" is a stretch.

-- Tom.


Garland Gray II February 9th 07 03:46 AM

Solar panel controller
 
I agree with Tom.
One need not take what PS concludes as Gospel, but they bring information
that can be helpful. More so than any other sailing publication I know of,
especially when it comes to new developments/products.
You can come to your own conclusions, based on what data they develop.
Certainly you don't think they falsly report their findings do you? What
kind of scientific methods would you want ? How much would you be willing to
pay for this ?
PS has time to look into and evaluate many more items/systems/whatever than
I do. They more often than not do this in a way that makes sense to me. They
provide useful information. Their readers provide useful information. And I
think that the knowledge of their readers, as appears from their letters,
would suggest there must be some value to the magazine, or they wouldn't
waste their time and money on it.
But, it's a free country.

"Charlie Morgan" wrote in message
...
On 8 Feb 2007 16:03:48 -0800, "
wrote:

On Feb 8, 12:36 pm, Charlie Morgan wrote:
On 8 Feb 2007 12:48:58 -0800, "b393capt"
wrote:

...
Practical Sailor has a history of recommending and trashing products
on a fair basis, and is very reliable.

I would dispute that in very strong terms. Their testing methods are
about as
unscientific as possible, and their "recommendations" often have nothing
to do
with what product was better.

...

There are certainly some problems with PS. They are a small shop,
perhaps even a little inbred, and have limited human and financial
resources. I suspect their work is sometimes influenced by their need
to maintain some good will with the industry. Despite this, they
appear far less beholden to the industry than any other marine
publication I know. I'm convinced that they are making an effort to
be honest in their evaluations and are concerned about their
reputation. I read them. Still, your point about testing and rating
has some validity. For instance, I think their recent review of
winches was worse than useless. I've put thousands of hours onto
three of the brands of winches they reviewed and can attest that there
are huge differences in design, quality and maintainability between
them, and some have well known failure modes. Yet they missed all of
that and concluded that there was no significant difference between
the brands... So, I don't take their opinion as gospel, but I do
think that, on the whole, they do a better job of reviewing marine
gear than anyone else and their opinions deserve a sympathetic
reading.

-- Tom.


Why? You seem to agree that they have big problems, and then you ask that
they
be given some undeserved "break".

That makes as much sense as their reviews where they praise one product in
the
story and then rate another lesser product better in the final tally.

They do not use even basic journalism or scientific standards and methods.
It's
junk and it's deceitful. They deserve no special consideration.

CWM




Geoff Schultz February 9th 07 04:16 AM

Solar panel controller
 
Jeff wrote in
:

Geoff Schultz wrote:
Get a controller that diverts voltage above the maximum charging
voltage of the battery to a resistive load. In my case this is the
water heater with 12V and 120V heater elements. 100% of the power of
the solar panels will go to charging the panels up to that point.
You can't produce more power than the panels are generating.

I personally use a Morning Star TriStar controller to control both my
wind generator and solar panels and it works great.

-- Geoff

So, are you saying that if the panels are putting out 17 volts and the
battery is only taking 14, then 3 volts are applied to the heater? I
don't think that's the way it works.


That's exactly what I'm saying. It's called Diversion Mode and on the
controller you set the maximum voltage which is allowed to be applied to
the batteries. Anything above that is diverted to the load.

The only time that this occurs is when the batteries are fully charged.
The vast majority of the time the charging load of the batteries drops the
output of the solar cells to a voltage less than the maximum allowable
voltage and thus nothing is diverted.

For details please see the manual:
http://www.mrsolar.com/pdf/morningstar/TS_Manual.pdf


-- Geoff


Larry February 9th 07 05:19 AM

Solar panel controller
 
Geoff Schultz wrote in
:

You can't produce more power
than the panels are generating.


Ok, here's a little electricity for everyone....

This is the schematic of a solar panel:


--[cell]---[cell resistance]--


Now, what this controller with the variable inverter load in it is doing
is simplified into this circuit:

|--[cell]---[cell resistance]---|
| |
| |
|-[controller input resistance]-|

In any series circuit like this where the SOURCE has a series resistance
(impedance in AC and RF circuits), Load POWER is "optimized" to a peak
level whenever load impedance (resistance) EQUALS source impedance
(source resistance). Moving away from this optimum power peak in either
direction of load impedance creates LESS POWER in the load, in this case
the controllable inverter's panel input. If the inverter's loading of
the panel can be made to electronically change its load resistance on the
panel to the same resistance as the panel's own built-in resistance,
which is quite substantial, Yes, the power generated will be greater than
if the panel were simply connected through a blocking diode to the
batteries. Very ingenious.

This is NOT magic. It's math. The source voltage is 19VDC, that's what
the cell puts out due to the number of cells in series, a function of
silicon junction voltage. Just for demonstration of this effect, let's
say the panel cell resistance (which varies, by the way with cell
temperature quite a bit) is 10 ohms. Two simple electric calculations
are needed:
Power = current squared times resistance.
Current = Voltage divided by resistance.

Let's check 3 points...varying the load resistance...to see what power
develops in the load. Let's check a load R of 10 ohms, same as source,
for a reference. Total resistance is 20 ohms. 19V/20 ohms = .95A
circuit current. Now square that (.9025) x the 10 ohm load resistance =
9.025 watts "output" for the inverter to send to the battery, minus its
losses, of course, in conversion.

OK, now let's change the load resistance to 8 ohms (lower). Total
resistance is 18 ohms. 19V/18 ohms = 1.055A circuit current. Now square
1.055A (1.113) times 8 ohms = 8.9 watts...POWER OUT DROPPED OFF from our
peak.

OK, now let's change the load resistance to 12 ohms (higher). Total
resistance is 22 ohms. 19V/22 ohms = .8636A circuit current. Now square
..8636 (.7458) times 12 ohms = 8.94 watts...POWER OUT DROPS OFF THIS WAY
TOO!

So, if the panels resistance right now equals the controller's input
resistance, right now, the maximum power output peak of the panel will be
realized. This can be accomplished with a little electronic trickery in
IC regulators, probably custom made for this purpose, so that at any
panel resistance, the IC can sense and adjust the controller's load
resistance on the panel to maximize panel output. With switching power
supplies now in the 99% efficient range, this is very feasable.

By the way, this is the exact same reason we strive to make a radio with
an output impedance of 52 ohms connected to coaxial cable with an
impedance of 52 ohms connected at the top of the mast to a 52 ohm
antenna....because it creates maximum power transfer from the transmitter
to the antenna. (The radio is actually designed to match certain types
of antenna's natural impedances, not the other way around.) It even
works the other way on receive....so we use a 52 ohm input receiver, too.

This completes today's electrical lecture. Please read pages 324 through
468 in your textbook and complete the workbook section 3-6 to hand in by
tomorrow's class. The workbook answers are 40% of your grade in this
course. (God, they all looked like they could kill me when I used to
tell 'em this just before the bell rang.)....(c;

Larry
--
I just can't stand it when I don't know why something does what it does!

I had to learn how our ship's steam turbine plant worked, to the dismay
of the ratings in the engine room, even though I was an Electronics Tech.
If you need power, give me a little time to fire the boilers and get the
pressure up and we'll go!

Paul February 9th 07 08:48 AM

Solar panel controller
 

"Larry" wrote in message
...
Ian Malcolm wrote in
:

Assuming the panels can be modelled as an ideal voltage source


Geez. If boat technology gets any better, we'll be able to run a light
bulb off the panel, shining on the panel, and the panel will have so much
power boost there'll be a surplus to charge the batteries!



Larry


Here is something I posted to the "Cruiser's Forum", about MPPT charge
controllers. They are real, and in many cases will increase the charging
current into your batteries. No black magic is needed, but I suppose that
some designs will be better than others. What follows is mostly
theoretical:
-------------
MPPT stands for "Maximum Power-Point Transfer", and it is equivalent to two
switching regulators in series. It operates the solar panel at the load
where the panel delivers it's maximum output power, then converts whatever
Voltage this may be to a Voltage appropriate for the battery (depending on
the battery's charge-state).

This is in contrast to the series-pass, Pulse-Width-Modulation (PWM), or
shunt regulators. In these, the panel output is essentially connected
directly to the battery during the charge-acceptance portion of the charge
cycle, and the panel output is reduced once the battery approaches
full-charge.

An example from my boat: I have three BP 110W panels, wired in parallel.
Each panel has an open-circuit (no-load) output Voltage of 21.7V (ratings at
full noonday sun conditions, with a cell temperature of 25deg C). Each panel
has a short-circuit current of 6.9A. The panel has a maximum output power of
110W, at 17.5V and 6.3A. At any other output Voltage the panel will deliver
less than max power. When I am charging a low battery at (say) 12V, using a
non-MPPT controller (or directly hooking the panel to the battery), the
panel is not operating at maximum power. Looking at the output curve for the
panel, at 12V the panel will be delivering about 6.8A, which is 81.6 W. (I
am reading these Volt/Amp numbers from a chart in the panel specifications.)

With a MPPT controller, the panel would be operated at 17.5V, and be putting
out 110W. Switching the 17.5V down to 12V (assuming 95% efficiency, a number
I pulled out of the air) would give me 8.7 A into my 12V battery. This is a
28% increase in charging current.

Of course, the battery won't stay at 12V for long. As the battery Voltage
rises, the current-boost will be less. At 13.5V, a directly-connected panel
would deliver 6.75A (91W). With an MPPT controller the charge current (at
95% efficiency) would be 7.74A -- still one amp better.

Once the battery reaches full charge and the controller goes into
trickle-mode, an MPPT controller will have no advantage.

These numbers will be different in practice, as the panels won't see
constant full sun, and the panel temperature will usually be hotter. Still,
the MPPT controller ought to give some charging improvement. MPPT
controllers don't use fixed settings, but are constantly dithering the panel
load, monitoring the panel Voltage, and looking for the point of maximum
power.

These days, many panels are wired for 24V (instead of 12V) output, and the
MPPT controller can efficiently convert the output of these panels for use
in charging a 12V battery.

I still have the old-style controller for my panels, but I will probably be
installing MPPT before too long. I may end up putting a seperate controller
on each panel (instead of one controller driven by the three panels in
parallel), because my panels are often partially shaded, and I think I will
get more output if each panel can be independently optimized. I need to do
some testing or modelling to be sure of this. I can't easily add more
panels, so I need to make maximum use of the ones I have.
-------------
Hope this helps.
-Paul



Paul February 9th 07 09:43 AM

Solar panel controller
 
After reading what I wrote below, I decided that it needed a small
correction/comment. It's down at the bottom. -Paul

"Paul" wrote in message
...

"Larry" wrote in message
...
Ian Malcolm wrote in
:

Assuming the panels can be modelled as an ideal voltage source


Geez. If boat technology gets any better, we'll be able to run a light
bulb off the panel, shining on the panel, and the panel will have so much
power boost there'll be a surplus to charge the batteries!



Larry


Here is something I posted to the "Cruiser's Forum", about MPPT charge
controllers. They are real, and in many cases will increase the charging
current into your batteries. No black magic is needed, but I suppose that
some designs will be better than others. What follows is mostly
theoretical:
-------------
MPPT stands for "Maximum Power-Point Transfer", and it is equivalent to
two switching regulators in series. It operates the solar panel at the
load where the panel delivers it's maximum output power, then converts
whatever Voltage this may be to a Voltage appropriate for the battery
(depending on the battery's charge-state).

This is in contrast to the series-pass, Pulse-Width-Modulation (PWM), or
shunt regulators. In these, the panel output is essentially connected
directly to the battery during the charge-acceptance portion of the charge
cycle, and the panel output is reduced once the battery approaches
full-charge.

An example from my boat: I have three BP 110W panels, wired in parallel.
Each panel has an open-circuit (no-load) output Voltage of 21.7V (ratings
at full noonday sun conditions, with a cell temperature of 25deg C). Each
panel has a short-circuit current of 6.9A. The panel has a maximum output
power of 110W, at 17.5V and 6.3A. At any other output Voltage the panel
will deliver less than max power. When I am charging a low battery at
(say) 12V, using a non-MPPT controller (or directly hooking the panel to
the battery), the panel is not operating at maximum power. Looking at the
output curve for the panel, at 12V the panel will be delivering about
6.8A, which is 81.6 W. (I am reading these Volt/Amp numbers from a chart
in the panel specifications.)

With a MPPT controller, the panel would be operated at 17.5V, and be
putting out 110W. Switching the 17.5V down to 12V (assuming 95%
efficiency, a number I pulled out of the air) would give me 8.7 A into my
12V battery. This is a 28% increase in charging current.

Of course, the battery won't stay at 12V for long. As the battery Voltage
rises, the current-boost will be less. At 13.5V, a directly-connected
panel would deliver 6.75A (91W). With an MPPT controller the charge
current (at 95% efficiency) would be 7.74A -- still one amp better.

Once the battery reaches full charge and the controller goes into
trickle-mode, an MPPT controller will have no advantage.

These numbers will be different in practice, as the panels won't see
constant full sun, and the panel temperature will usually be hotter.
Still, the MPPT controller ought to give some charging improvement. MPPT
controllers don't use fixed settings, but are constantly dithering the
panel load, monitoring the panel Voltage, and looking for the point of
maximum power.

These days, many panels are wired for 24V (instead of 12V) output, and the
MPPT controller can efficiently convert the output of these panels for use
in charging a 12V battery.

I still have the old-style controller for my panels, but I will probably
be installing MPPT before too long. I may end up putting a seperate
controller on each panel (instead of one controller driven by the three
panels in parallel), because my panels are often partially shaded, and I
think I will get more output if each panel can be independently optimized.
I need to do some testing or modelling to be sure of this. I can't easily
add more panels, so I need to make maximum use of the ones I have.
-------------
Hope this helps.
-Paul



Comment: I wrote "equivalent to two switching regulators in series", but
this isn't really true, or even helpful. The MPPT controller is essentially
a single switcher, with a power-sensing control loop. The rest of what I
wrote should be OK. -Paul



Jeff February 9th 07 01:33 PM

Solar panel controller
 
Geoff Schultz wrote:
Jeff wrote in
:

Geoff Schultz wrote:
Get a controller that diverts voltage above the maximum charging
voltage of the battery to a resistive load. In my case this is the
water heater with 12V and 120V heater elements. 100% of the power of
the solar panels will go to charging the panels up to that point.
You can't produce more power than the panels are generating.

I personally use a Morning Star TriStar controller to control both my
wind generator and solar panels and it works great.

-- Geoff

So, are you saying that if the panels are putting out 17 volts and the
battery is only taking 14, then 3 volts are applied to the heater? I
don't think that's the way it works.


That's exactly what I'm saying. It's called Diversion Mode and on the
controller you set the maximum voltage which is allowed to be applied to
the batteries. Anything above that is diverted to the load.

The only time that this occurs is when the batteries are fully charged.
The vast majority of the time the charging load of the batteries drops the
output of the solar cells to a voltage less than the maximum allowable
voltage and thus nothing is diverted.

For details please see the manual:
http://www.mrsolar.com/pdf/morningstar/TS_Manual.pdf


Yes, this is how the tristar works. And for some people, it works
fine. However, for those of us whose power usage far exceeds the
charging ability, the diversion mode would rarely be turned on. In my
case, it would only happen if I had just run the engine, and at that
time the water tank is fully heated.

The diversion mode is suited to boats with excess generating
capability, such as trade wind passagemakers with wind or hydro
generation.

For systems where the solar panels will fall behind the load, the new
MPPT (Maximum Power Point Tracking) systems will generate more power
at the battery. Many panels will put out up to 17 Volts, and their
Wattage will be rated at this level. A normal regulator will reduce
this to an appropriate charging Voltage, perhaps 13.5 Volts if the
battery is discharged. However, the current is not increased so the
net Wattage will be reduced.

A MPPT controller is a DC-DC converter that will drop the Voltage down
without reducing the Wattage. An 85 Watt panel that can put out 5
Amps at 17V will put out 6.3 Amps at 13.5 and stay up at 85 Watts. A
normal controller would only allow 67 Watts.

Thus, the controller is not "creating more power than the panel
outputs," its adjusting the Voltage so that 30% of the power isn't
thrown away. As I've said, I've watched the current go from 8 to 10
Amps when the MPPT is turned on.




Geoff Schultz February 9th 07 01:58 PM

Solar panel controller
 
Larry wrote in
:

Geoff Schultz wrote in
:

You can't produce more power
than the panels are generating.


Ok, here's a little electricity for everyone....


Thank you Professor Larry for the edification. I always enjoy it when
this forum is used to exchange information instead of throwing barbs at
one another.

I am of the personal opinion that boats should have a combination of
solar and wind. I believe that a wind generator gives you a much bigger
bang for the buck, but there are days when the wind doesn't blow and
likewise when it isn't sunny.

You need to regulate both sources. I spend about 6-7 months a year
cruising (at anchor) and rarely have seen the regulator regulate as my
power demands almost always exceed my wind/solar generation capacity.
Any time that I do see the batteries getting topped off, I can always
make more water. If you spend lots of time at a dock connected to a
power cord and your batteries fully charged, then yes, you do need
regulation. (I actually pull the fuse for the solar panels and feather
the generator at dock.)

Solar panels don't care if there's no load attached to them, but wind
generators need a load to keep them from free-wheeling. As a result you
need a controller which can be used in diversion mode with a resistive
load. Due to space and $ constraints, I don't want to have multiple
controllers. I would rather put the cost of another controller towards
more generation capacity.


-- Geoff


Goofball_star_dot_etal February 9th 07 05:00 PM

Solar panel controller
 
On Fri, 09 Feb 2007 07:58:23 -0600, Geoff Schultz
wrote:

Larry wrote in
:

Geoff Schultz wrote in
:

You can't produce more power
than the panels are generating.


Ok, here's a little electricity for everyone....


Thank you Professor Larry for the edification. I always enjoy it when
this forum is used to exchange information instead of throwing barbs at
one another.


Unfortunately the information is wrong.

Wayne.B February 9th 07 05:06 PM

Solar panel controller
 
On Fri, 09 Feb 2007 07:58:23 -0600, Geoff Schultz
wrote:

I am of the personal opinion that boats should have a combination of
solar and wind.


==================

So I guess you would disapprove of my 15 and 20kw generators?

:-)

We have to keep those computers and WiFi bridges going somehow, not to
mention the ice maker, freezer full of Hagen Daz ice cream and steak,
4 zones of A/C, etc.


Ian Malcolm February 9th 07 05:45 PM

Solar panel controller
 
Geoff Schultz wrote:
You can't produce more power
than the panels are generating.

Larry wrote:
Ok, here's a little electricity for everyone....


Geoff Schultz wrote:
Thank you Professor Larry for the edification. I always enjoy it when
this forum is used to exchange information instead of throwing barbs at
one another.


Goofball_star_dot_etal wrote:
Unfortunately the information is wrong.


Well without any references or explanation and as an anonymous poster,
your word isnt worth anything near as much as if it was printed out on
used toilet paper . .

If I didnt have concerns about RFI, I am capable of designing and
building my own MPPT solar panel controller. It isn't rocket science,
any competent EE tech or HAM operator (e.g. Larry) could knock one up in
a weekend or two, its just that it would take too much time so unless I
cant find something to do that brings in more beer tokens, its easier to
just buy one. Also it gives you someone *else* to yell at if it b***ers
up your reception on VHF channel 16.


For anyone else considering designing a MPPT controller (or just curious),
http://www.intusoft.com/nlhtm/nl78.htm
is good reading and even has Spice models for various types of solar
panel.

To summerise, they conclude that peak power is delivered at 83% of the
open circuit voltage (rather different from my estimate of 50% as I
initially was using an model that was an extremely bad approximation to
a solar cell. I should have googled :-( ), which varies with temperature
and illumination, and that a 10% gain in efficiency is achievable.

This means, if the controller is under 10% of the panel cost, buy it,
its a no-brainer, otherwise get a bigger panel (gross
over-simplification ignoring cost of a liniar regulator, assuming you
CAN fit a bigger panel (or more), you need more power and assuming
price/performance for the panel is a streight line.)

--
Ian Malcolm. London, ENGLAND. (NEWSGROUP REPLY PREFERRED)
ianm[at]the[dash]malcolms[dot]freeserve[dot]co[dot]uk
[at]=@, [dash]=- & [dot]=. *Warning* HTML & 32K emails -- NUL:
'Stingo' Albacore #1554 - 15' Early 60's, Uffa Fox designed,
All varnished hot moulded wooden racing dinghy.

Goofball_star_dot_etal February 9th 07 06:57 PM

Solar panel controller
 
On Fri, 09 Feb 2007 17:45:41 +0000, Ian Malcolm
wrote:

Geoff Schultz wrote:
You can't produce more power
than the panels are generating.

Larry wrote:
Ok, here's a little electricity for everyone....

Geoff Schultz wrote:
Thank you Professor Larry for the edification. I always enjoy it when
this forum is used to exchange information instead of throwing barbs at
one another.


Goofball_star_dot_etal wrote:
Unfortunately the information is wrong.


Well without any references or explanation and as an anonymous poster,
your word isnt worth anything near as much as if it was printed out on
used toilet paper . .



You mean you would like me to post references to the equivalent
circuit AGAIN?

http://groups.google.co.uk/group/rec...13bf8612?hl=en

If people did some homework instead of making wrong assumptions before
posting them as fact, there would be less BS.


Here is a new link for you:
http://patft.uspto.gov/netacgi/nph-P...391&RS=6111391
or http://tinyurl.com/yobfz3


If I didnt have concerns about RFI, I am capable of designing and
building my own MPPT solar panel controller. It isn't rocket science,
any competent EE tech or HAM operator (e.g. Larry) could knock one up in
a weekend or two, its just that it would take too much time so unless I
cant find something to do that brings in more beer tokens, its easier to
just buy one. Also it gives you someone *else* to yell at if it b***ers
up your reception on VHF channel 16.


For anyone else considering designing a MPPT controller (or just curious),
http://www.intusoft.com/nlhtm/nl78.htm
is good reading and even has Spice models for various types of solar
panel.

To summerise, they conclude that peak power is delivered at 83% of the
open circuit voltage (rather different from my estimate of 50% as I
initially was using an model that was an extremely bad approximation to
a solar cell. I should have googled :-( ), which varies with temperature
and illumination, and that a 10% gain in efficiency is achievable.

This means, if the controller is under 10% of the panel cost, buy it,
its a no-brainer, otherwise get a bigger panel (gross
over-simplification ignoring cost of a liniar regulator, assuming you
CAN fit a bigger panel (or more), you need more power and assuming
price/performance for the panel is a streight line.)



Edgar February 9th 07 07:15 PM

Solar panel controller
 
Me too! No wimpy wind generator for me. The big screen TV with surround
sound needs more than that can put out...g, not to mention the AC and
other neat stuff that needs MORE POWER!!

"Wayne.B" wrote in message
...
On Fri, 09 Feb 2007 07:58:23 -0600, Geoff Schultz
wrote:

I am of the personal opinion that boats should have a combination of
solar and wind.


==================

So I guess you would disapprove of my 15 and 20kw generators?

:-)

We have to keep those computers and WiFi bridges going somehow, not to
mention the ice maker, freezer full of Hagen Daz ice cream and steak,
4 zones of A/C, etc.




Goofball_star_dot_etal February 9th 07 07:48 PM

Solar panel controller
 
On Fri, 09 Feb 2007 00:19:38 -0500, Larry wrote:

By the way, this is the exact same reason we strive to make a radio with
an output impedance of 52 ohms connected to coaxial cable with an
impedance of 52 ohms


We do for transmission lines, antennas etc., we don't for TX output
tank circuits, I think..
http://www.jaycar.com.au/images_uploaded/impmatch.pdf


connected at the top of the mast to a 52 ohm
antenna....because it creates maximum power transfer from the transmitter
to the antenna. (The radio is actually designed to match certain types
of antenna's natural impedances, not the other way around.) It even
works the other way on receive....so we use a 52 ohm input receiver, too.



Gordon February 9th 07 08:03 PM

Solar panel controller
 

So here you are cruising along with more wind then needed for hull
speed, why not drag a surfboard with an alternator with big paddle
wheels on each side to make electricity?
Gordon

(As you can see, this hasn't been quite thought out completely yet!)

Ian Malcolm February 9th 07 08:32 PM

Solar panel controller
 
Goofball_star_dot_etal wrote:
On Fri, 09 Feb 2007 17:45:41 +0000, Ian Malcolm
wrote:


Geoff Schultz wrote:

You can't produce more power
than the panels are generating.


Larry wrote:

Ok, here's a little electricity for everyone....

Geoff Schultz wrote:

Thank you Professor Larry for the edification. I always enjoy it when
this forum is used to exchange information instead of throwing barbs at
one another.


Goofball_star_dot_etal wrote:

Unfortunately the information is wrong.


Well without any references or explanation and as an anonymous poster,
your word isnt worth anything near as much as if it was printed out on
used toilet paper . .




You mean you would like me to post references to the equivalent
circuit AGAIN?

http://groups.google.co.uk/group/rec...13bf8612?hl=en

If people did some homework instead of making wrong assumptions before
posting them as fact, there would be less BS.

Didnt show up here, first I saw was you saying 'assume what you like'.
Obviously Google has it so I suspect its a USENET propagation issue at
the european end. Anyway the problem with quoting Wikis is some @sshole
usually vandelises them mid discussion, Its always advisable to go back
to original sources or Wikipedia gets further damaged :-(

I do see where you are coming from, as both myself and Larry made the
obvious but incorrect assumption that a PV panel could be modelled
adequately as a controlled voltage source. It was labelled as an
assumption and an approximation, i.e. a simplification, NOT A FACT. As
it happens, the only effect that correcting that has is to move the
modelled MPP for the better panels above the charging voltage of a Lead
acid battery. This means a small simplification in the topology of the
switching converter. A closed loop converter based on the simplistic
analysis would soon settle within a few percent of the MPP anyway so the
results would be almost identical. You get what you pay for on USENET,
and neither of us were being offered any beer coupons :-) Now what
point were you trying to make?

Tying to stomp BS offseason just gets you covered in sh!t and sprays it
all over the place. ;-) Lighten up. At least this isnt a political thread.

Here is a new link for you:
http://patft.uspto.gov/netacgi/nph-P...391&RS=6111391
or http://tinyurl.com/yobfz3

And of what use is that link? If you can muster the patience to wade
through their claims, you find there is nothing new under the sun there.
They've tried to claim a unique application to gasoline powered
motorhomes. The Saudis were installing MPPT panel arrays on a large
scale back in the early 80's (lots of cash, lots of sun) so there is a
hell of a lot of 'prior art'
That patent *might* be usefull as toilet paper . . .

The link I found has usable Spice models so if one grabs a copy of
SwitcherCad (google it) the rest is just tedious engeneering . . .

--
Ian Malcolm. London, ENGLAND. (NEWSGROUP REPLY PREFERRED)
ianm[at]the[dash]malcolms[dot]freeserve[dot]co[dot]uk
[at]=@, [dash]=- & [dot]=. *Warning* HTML & 32K emails -- NUL:
'Stingo' Albacore #1554 - 15' Early 60's, Uffa Fox designed,
All varnished hot moulded wooden racing dinghy.

Goofball_star_dot_etal February 9th 07 09:10 PM

Solar panel controller
 
On Fri, 09 Feb 2007 20:32:54 +0000, Ian Malcolm
wrote:

Goofball_star_dot_etal wrote:
On Fri, 09 Feb 2007 17:45:41 +0000, Ian Malcolm
wrote:


Geoff Schultz wrote:

You can't produce more power
than the panels are generating.


Larry wrote:

Ok, here's a little electricity for everyone....

Geoff Schultz wrote:

Thank you Professor Larry for the edification. I always enjoy it when
this forum is used to exchange information instead of throwing barbs at
one another.

Goofball_star_dot_etal wrote:

Unfortunately the information is wrong.

Well without any references or explanation and as an anonymous poster,
your word isnt worth anything near as much as if it was printed out on
used toilet paper . .




You mean you would like me to post references to the equivalent
circuit AGAIN?

http://groups.google.co.uk/group/rec...13bf8612?hl=en

If people did some homework instead of making wrong assumptions before
posting them as fact, there would be less BS.

Didnt show up here, first I saw was you saying 'assume what you like'.
Obviously Google has it so I suspect its a USENET propagation issue at
the european end. Anyway the problem with quoting Wikis is some @sshole
usually vandelises them mid discussion, Its always advisable to go back
to original sources or Wikipedia gets further damaged :-(


Never mind the "problem with Wikis" or that my "word isnt worth
anything near as much as if it was printed out on used toilet paper"
or that I am a Goofball, Wikipedia® and I are correct and the rest of
you were wrong. Does it matter? No, although anybody in The World(tm)
can read Usenet, nobody does.. Just fun to observe people twist and
turn.


I do see where you are coming from, as both myself and Larry made the
obvious but incorrect assumption that a PV panel could be modelled
adequately as a controlled voltage source. It was labelled as an
assumption and an approximation, i.e. a simplification, NOT A FACT.


Yes but it is not an approximation, it was totally wrong and useless
not "useful" at all.


As
it happens, the only effect that correcting that has is to move the
modelled MPP for the better panels above the charging voltage of a Lead
acid battery. This means a small simplification in the topology of the
switching converter. A closed loop converter based on the simplistic
analysis would soon settle within a few percent of the MPP anyway so the
results would be almost identical.


The MPP is light and temperature sensitive. The quoted patent states
that they sample the open circuit volage and apply an offset to arrive
at the (instantaneous MPP)

You get what you pay for on USENET,
and neither of us were being offered any beer coupons :-) Now what
point were you trying to make?


"Shut up if you don't know the answer" ?

Tying to stomp BS offseason just gets you covered in sh!t and sprays it
all over the place. ;-) Lighten up. At least this isnt a political thread.

Here is a new link for you:
http://patft.uspto.gov/netacgi/nph-P...391&RS=6111391
or http://tinyurl.com/yobfz3

And of what use is that link?


Well the OP wrote:
"I am considering purchasing a Blue Sky Energy Solar Boost 2000E
controller (regulator) to use with my solar panels. The manufacturer
claims an increase in current power of 30%"

Larry inferred that the claims were close to perpetual motion.

Oh, the link is a link to a patent for that particular product which
explains its operation and shows it is not pure snake oil or perpetual
motion.

See: http://www.blueskyenergyinc.com/pdf/...Ldatasheet.pdf


If you can muster the patience to wade
through their claims, you find there is nothing new under the sun there.
They've tried to claim a unique application to gasoline powered
motorhomes. The Saudis were installing MPPT panel arrays on a large
scale back in the early 80's (lots of cash, lots of sun) so there is a
hell of a lot of 'prior art'
That patent *might* be usefull as toilet paper . . .

The link I found has usable Spice models so if one grabs a copy of
SwitcherCad (google it) the rest is just tedious engeneering . . .


A diode is a diode.

b393capt February 9th 07 10:40 PM

Solar panel controller
 
On Feb 9, 8:33 am, Jeff wrote:
Geoff Schultz wrote:
Jeff wrote in
:


Geoff Schultz wrote:
Get a controller that diverts voltage above the maximum charging
voltage of the battery to a resistive load. In my case this is the
water heater with 12V and 120V heater elements. 100% of the power of
the solar panels will go to charging the panels up to that point.
You can't produce more power than the panels are generating.


I personally use a Morning Star TriStar controller to control both my
wind generator and solar panels and it works great.


-- Geoff
So, are you saying that if the panels are putting out 17 volts and the
battery is only taking 14, then 3 volts are applied to the heater? I
don't think that's the way it works.


That's exactly what I'm saying. It's called Diversion Mode and on the
controller you set the maximum voltage which is allowed to be applied to
the batteries. Anything above that is diverted to the load.


The only time that this occurs is when the batteries are fully charged.
The vast majority of the time the charging load of the batteries drops the
output of the solar cells to a voltage less than the maximum allowable
voltage and thus nothing is diverted.


For details please see the manual:
http://www.mrsolar.com/pdf/morningstar/TS_Manual.pdf


Yes, this is how the tristar works. And for some people, it works
fine. However, for those of us whose power usage far exceeds the
charging ability, the diversion mode would rarely be turned on. In my
case, it would only happen if I had just run the engine, and at that
time the water tank is fully heated.

The diversion mode is suited to boats with excess generating
capability, such as trade wind passagemakers with wind or hydro
generation.

For systems where the solar panels will fall behind the load, the new
MPPT (Maximum Power Point Tracking) systems will generate more power
at the battery. Many panels will put out up to 17 Volts, and their
Wattage will be rated at this level. A normal regulator will reduce
this to an appropriate charging Voltage, perhaps 13.5 Volts if the
battery is discharged. However, the current is not increased so the
net Wattage will be reduced.

A MPPT controller is a DC-DC converter that will drop the Voltage down
without reducing the Wattage. An 85 Watt panel that can put out 5
Amps at 17V will put out 6.3 Amps at 13.5 and stay up at 85 Watts. A
normal controller would only allow 67 Watts.

Thus, the controller is not "creating more power than the panel
outputs," its adjusting the Voltage so that 30% of the power isn't
thrown away. As I've said, I've watched the current go from 8 to 10
Amps when the MPPT is turned on.- Hide quoted text -

- Show quoted text -


Yes, i agree. I want to add my support again for this explination and
any negative comments (except maybe those negative comments against
practical sailor's reliability) that followed my post early in this
thread are unjustified. Let's face it, the affordable controllers that
have historically been available are simple an did little more than
keep the voltage at 12.6 volts, and if the voltage of the batteries
exceed the voltage of the panels, the controller will prevent the
batteries from draining. In this arrangement, the panels were setup
with enough cells to insure that 12.6 volts would be reached in
overcast days (or they would be useless), which means on sunny days
you end up with 18 even 19v. New controllers can match the panels to
the batteries better ... and without any snake oil, you get more bang
out of your solar cells.

In regards to practical sailor, they have demonstrated their
independence and willingness to tell it like it is, perhaps that is a
better description than reliable. If they measure a 25% increased
output in AMPS with the new technology controllers, I can take that to
the bank. However I will concede there are problems with some
articles. When it comes to bottom paints, I realize as I read the
articles the limits to their testing. To be really scientific and
valid the tests would be repeated on a second set of samples by a
different organization or employees, but it's amazing what they do for
limited $. The article on winches was just way off the mark. Also
they recently had an article on 2006 editions of two books in regards
to 12V boat systems, that was extremely poor, one of the books in fact
does not have such an edition. I could not get a response back from
them when I pointed it out. Perhaps the loss of their star editor has
a big influence, I don't think he would have let that article on
Winches fly. But .. it is real refreshing to read their articles,
especially boat reviews. I am getting tired of reading boat reviews in
sail magazine that are absolutly meaningless, and really hate to read
words such as "we only had light winds today, but judging from this
boats design it will be a real performer" ... do meaningful
journalism, go out and sail the boat again on a windy day would
you ? In that light, Practical Sailor looks reliable to me, just not
scientifically so.














Ian Malcolm February 9th 07 11:09 PM

Solar panel controller
 
Goofball_star_dot_etal wrote:

I do see where you are coming from, as both myself and Larry made the
obvious but incorrect assumption that a PV panel could be modelled
adequately as a controlled voltage source. It was labelled as an
assumption and an approximation, i.e. a simplification, NOT A FACT.



Yes but it is not an approximation, it was totally wrong and useless
not "useful" at all.


As

it happens, the only effect that correcting that has is to move the
modelled MPP for the better panels above the charging voltage of a Lead
acid battery. This means a small simplification in the topology of the
switching converter. A closed loop converter based on the simplistic
analysis would soon settle within a few percent of the MPP anyway so the
results would be almost identical.



The MPP is light and temperature sensitive. The quoted patent states
that they sample the open circuit volage and apply an offset to arrive
at the (instantaneous MPP)


Leaving out any personal attacks *this* time, Mr Ball,
Their approach is actually questionable *FOR A MARINE APPLICATION* as
they make no provision for extracting power if the panel voltage is
below that of the battery. This frequently happens if the panel is
partially shaded and some cells bypass diodes are conducting. This
wouuld be a not uncommon situation aboard an yacht at anchor, on a
swinging mooring or underway. The panel has to deliver over 140ma at
over 14V before *any* power is transferred. Elsewhere they say it is
stable down to 0.8A and as it seems to be designed for 10A nominal
output, what proportion of the time will it not operate? They seem to be
excessively concerned about keeping the converter in continuous
operation mode, *Probably* to avoid violating a competitor's patent.
It looks like it would be advisable to disable their regulator and run a
float regulator if layed up for the winter as the trickle charging
capabilities are suspect to say the least.


I suspect that the manufacturer the OP was considering were rather
optimistic in their test conditions for a 30% efficiency boost, they
probably tested it normal to the sun, totally clear sky and at 10
degrees C ambient temperatue into a very flat battery. At more normal
insolation levels and temperatures, averaged over a normal battery
charging cycle, the 10% to 15% improvement that most other sources claim
is more plausible. After all, you CANNOT get more out than you can get
at the MPP.

--
Ian Malcolm. London, ENGLAND. (NEWSGROUP REPLY PREFERRED)
ianm[at]the[dash]malcolms[dot]freeserve[dot]co[dot]uk
[at]=@, [dash]=- & [dot]=. *Warning* HTML & 32K emails -- NUL:
'Stingo' Albacore #1554 - 15' Early 60's, Uffa Fox designed,
All varnished hot moulded wooden racing dinghy.

Goofball_star_dot_etal February 9th 07 11:37 PM

Solar panel controller
 
On Fri, 09 Feb 2007 23:09:58 +0000, Ian Malcolm
wrote:

Goofball_star_dot_etal wrote:

I do see where you are coming from, as both myself and Larry made the
obvious but incorrect assumption that a PV panel could be modelled
adequately as a controlled voltage source. It was labelled as an
assumption and an approximation, i.e. a simplification, NOT A FACT.



Yes but it is not an approximation, it was totally wrong and useless
not "useful" at all.


As

it happens, the only effect that correcting that has is to move the
modelled MPP for the better panels above the charging voltage of a Lead
acid battery. This means a small simplification in the topology of the
switching converter. A closed loop converter based on the simplistic
analysis would soon settle within a few percent of the MPP anyway so the
results would be almost identical.



The MPP is light and temperature sensitive. The quoted patent states
that they sample the open circuit volage and apply an offset to arrive
at the (instantaneous MPP)


Leaving out any personal attacks *this* time, Mr Ball,
Their approach is actually questionable *FOR A MARINE APPLICATION* as
they make no provision for extracting power if the panel voltage is
below that of the battery. This frequently happens if the panel is
partially shaded and some cells bypass diodes are conducting. This
wouuld be a not uncommon situation aboard an yacht at anchor, on a
swinging mooring or underway. The panel has to deliver over 140ma at
over 14V before *any* power is transferred. Elsewhere they say it is
stable down to 0.8A and as it seems to be designed for 10A nominal
output, what proportion of the time will it not operate? They seem to be
excessively concerned about keeping the converter in continuous
operation mode, *Probably* to avoid violating a competitor's patent.
It looks like it would be advisable to disable their regulator and run a
float regulator if layed up for the winter as the trickle charging
capabilities are suspect to say the least.


I suspect that the manufacturer the OP was considering were rather
optimistic in their test conditions for a 30% efficiency boost, they
probably tested it normal to the sun, totally clear sky and at 10
degrees C ambient temperatue into a very flat battery. At more normal
insolation levels and temperatures, averaged over a normal battery
charging cycle, the 10% to 15% improvement that most other sources claim
is more plausible. After all, you CANNOT get more out than you can get
at the MPP.


Yes.
http://www.blueskyenergyinc.com/pdf/...PSB2KErevE.pdf page 8
table 2


Jeff February 9th 07 11:51 PM

Solar panel controller
 
Ian Malcolm wrote:
....

Leaving out any personal attacks *this* time, Mr Ball,
Their approach is actually questionable *FOR A MARINE APPLICATION* as
they make no provision for extracting power if the panel voltage is
below that of the battery. This frequently happens if the panel is
partially shaded and some cells bypass diodes are conducting. This
wouuld be a not uncommon situation aboard an yacht at anchor, on a
swinging mooring or underway. The panel has to deliver over 140ma at
over 14V before *any* power is transferred. Elsewhere they say it is
stable down to 0.8A and as it seems to be designed for 10A nominal
output, what proportion of the time will it not operate? They seem to be
excessively concerned about keeping the converter in continuous
operation mode, *Probably* to avoid violating a competitor's patent.
It looks like it would be advisable to disable their regulator and run a
float regulator if layed up for the winter as the trickle charging
capabilities are suspect to say the least.


I couldn't find anything on the Blue Sky or Outback sites that address
the issue of raising the voltage from a partially shaded panel so the
it is at the charging point for the battery. In theory, there's
nothing to prevent this. But the situation is complicated because
many installations have several panels in parallel (I have three) the
shading would not be even.


I suspect that the manufacturer the OP was considering were rather
optimistic in their test conditions for a 30% efficiency boost, they
probably tested it normal to the sun, totally clear sky and at 10
degrees C ambient temperatue into a very flat battery. At more normal
insolation levels and temperatures, averaged over a normal battery
charging cycle, the 10% to 15% improvement that most other sources claim
is more plausible. After all, you CANNOT get more out than you can get
at the MPP.


The literature specifically says "up to 30%" gain; they certainly
don't claim that will always be possible. In particular, it depends a
lot on the temperature, since panels will put out a much higher
voltage when cold. Thus, the gains would be less in the tropics, more
in temperate zones in colder seasons. Also, gains are more with a
depleted battery, less as the battery is charged. The web sites are
pretty up front about these issues, admitting that gains might be only
10% in some scenarios. As I've said, the system I checked out had a
25% gain, which the owner said was typical.




Paul February 10th 07 01:10 AM

Solar panel controller
 
A question about bypass diodes:

"Jeff" wrote in message
...
Ian Malcolm wrote:
...

Leaving out any personal attacks *this* time, Mr Ball,
Their approach is actually questionable *FOR A MARINE APPLICATION* as
they make no provision for extracting power if the panel voltage is below
that of the battery. This frequently happens if the panel is partially
shaded and some cells bypass diodes are conducting. This wouuld be a not
uncommon situation aboard an yacht at anchor, on a swinging mooring or
underway. The panel has to deliver over 140ma at over 14V before *any*
power is transferred. Elsewhere they say it is stable down to 0.8A and
as it seems to be designed for 10A nominal output, what proportion of the
time will it not operate? They seem to be excessively concerned about
keeping the converter in continuous operation mode, *Probably* to avoid
violating a competitor's patent.
It looks like it would be advisable to disable their regulator and run a
float regulator if layed up for the winter as the trickle charging
capabilities are suspect to say the least.


I couldn't find anything on the Blue Sky or Outback sites that address the
issue of raising the voltage from a partially shaded panel so the it is at
the charging point for the battery. In theory, there's nothing to prevent
this. But the situation is complicated because many installations have
several panels in parallel (I have three) the shading would not be even.


I suspect that the manufacturer the OP was considering were rather
optimistic in their test conditions for a 30% efficiency boost, they
probably tested it normal to the sun, totally clear sky and at 10 degrees
C ambient temperatue into a very flat battery. At more normal insolation
levels and temperatures, averaged over a normal battery charging cycle,
the 10% to 15% improvement that most other sources claim is more
plausible. After all, you CANNOT get more out than you can get at the
MPP.


The literature specifically says "up to 30%" gain; they certainly don't
claim that will always be possible. In particular, it depends a lot on
the temperature, since panels will put out a much higher voltage when
cold. Thus, the gains would be less in the tropics, more in temperate
zones in colder seasons. Also, gains are more with a depleted battery,
less as the battery is charged. The web sites are pretty up front about
these issues, admitting that gains might be only 10% in some scenarios.
As I've said, the system I checked out had a 25% gain, which the owner
said was typical.


Do most panels have the bypass diodes (to allow current flow through shaded
cells)? The specs for my Shell 100W panels do not mention them. I'm not
talking about the series reverse-current blocking diodes, but the per-cell
bypass. I am considering an MPPT controller, and if the panels have these
diodes, it should be better to connect the panels in series, rather than in
parallel. My installation has three panels, and does have issues with panel
shading. Currently I have the panels in parallel, and use a non-MPPT
controller.

I will probably do some V/I curves for the panels with varying types and
degrees of shading, which should answer the bypass diode question, but until
then any advice would be appreciated.

Thanks,
Paul



Larry February 10th 07 01:19 AM

Solar panel controller
 
Wayne.B wrote in
:

So I guess you would disapprove of my 15 and 20kw generators?



Not me. Dan's Hatteras 56 had two Onans on it with two transfer panels at
the main helm. One was a two-cyl 8KW and the 4-cyl 20KW. You could shed
the load from one to the other very neatly or to shore power for the 5 zone
air conditioners under the galley deck, where I used to spend my weekends
in the heat sweating like a pig on my hands and knees...(c; Someone would
ask them where the hatch in the middle of the galley floor lead. They'd
tell them, "That's Larry's Stateroom."....(c;

Larry
--
VIRUS ALERT! VISTA has been released!
NOONE will be spared!

Larry February 10th 07 01:21 AM

Solar panel controller
 
Gordon wrote in news:12spkq9in9jgh88
@corp.supernews.com:

So here you are cruising along with more wind then needed for hull
speed, why not drag a surfboard with an alternator with big paddle
wheels on each side to make electricity?
Gordon



Lionheart's free spinning shaft alternator produces over 20A at 6 knots.
Her Aux diesel is a Perkins 4-108 powering a hydraulic transmission made to
freewheel when off. The 3-bladed screw provides pretty nice power to the
slow-spinning shaft alternator to run my toys.

Larry
--
VIRUS ALERT! VISTA has been released!
NOONE will be spared!


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