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-   -   Q: Replace rigging on a 27 footer? (https://www.boatbanter.com/cruising/39449-q-replace-rigging-27-footer.html)

Chris June 13th 05 09:42 PM

Q: Replace rigging on a 27 footer?
 
Hi,

two questions about replacement of
the standing rigging on a 27 footer:

- When the current rigging is over
20 years old, but looks ok, is it
necessary to replace it? (It wasn't
used much.)

- How much would it approximately
cost to do this? Ballpark number?

Thanks a lot,

Chris


Jonathan Ganz June 13th 05 10:37 PM

In article .com,
Chris wrote:
Hi,

two questions about replacement of
the standing rigging on a 27 footer:

- When the current rigging is over
20 years old, but looks ok, is it
necessary to replace it? (It wasn't
used much.)

- How much would it approximately
cost to do this? Ballpark number?

Thanks a lot,

Chris


I don't remember the numbers for replacing the standing rigging on the
26' folkboat. $1500?

20 years old is pretty old. I believe it should be replaced if more
than 10 years old. Use isn't the only issue. The elements degrade the
rigging. Look at it this way...is it worth it if the boat is destroyed
or people injured if the rigging fails?


--
Jonathan Ganz (j gan z @ $ail no w.c=o=m)
http://www.sailnow.com
"If there's no wind, row."


Jeff June 14th 05 12:56 AM

Chris wrote:
Hi,

two questions about replacement of
the standing rigging on a 27 footer:

- When the current rigging is over
20 years old, but looks ok, is it
necessary to replace it? (It wasn't
used much.)


There is certainly no question that the mast should be lowered
(assuming its up) and the rigging should be carefully inspected by a
surveyor and/or rigger. Odds are, they will recommend replacement.

- How much would it approximately
cost to do this? Ballpark number?


Don't remember - the last time I did it was 30 years ago. You should
be able to get a ballpark number from the West catalog since they will
make up anything you need. It'll be something like a few bucks a
foot for the wire, and about $30 bucks for each end fitting, swaged
on. Plus some other stuff. So what's that, about $150 per stay?
Probably more.



[email protected] June 14th 05 01:08 AM

I did this 2 yrs ago on my 28' S2. The 22 yr old rigging looked ok but
i read an article about inspecting the ends with a magnifying glass and
sure enough I found microscopic cracks in nearly all ends. These
cracks were longitudinal and very thin. I tried dye penetrant testing
but that crap didnt work. I took one set to work where I have a
plethora of microscopes and sure enough they really were cracks.
Replacement cost me about $1200 from West Marine. I think you could
find a better price somewhere else. While you are at it, you should
also replace your lifelines.
Maybe this week I'll take one of the old shrouds to work and make
photos of the cracks and put em on the web. That might be helpful to
some ppl.


Capt. NealŽ June 14th 05 01:56 AM


"Chris" wrote in message oups.com...
| Hi,
|
| two questions about replacement of
| the standing rigging on a 27 footer:
|
| - When the current rigging is over
| 20 years old, but looks ok, is it
| necessary to replace it? (It wasn't
| used much.)
|
| - How much would it approximately
| cost to do this? Ballpark number?
|
| Thanks a lot,
|
| Chris


By all means replace it all.

My suggestion is to figure out how much wire you need and
buy the wire and some good wire cutters.

Next figure out how many Sta-Lok mechanical terminals you
need and buy those along with a tube of Lock-tite and some
black silicone rubber.

Remove one stay or shroud at a time and duplicate the
length using the turnbuckle in the 2/3 opened position.

If you want it done right, you must do it yourself.

CN



Jeff June 14th 05 01:56 AM

I just happened to run into this article:

http://www.briontoss.com/education/a.../miscfeb99.htm

[email protected] June 14th 05 02:28 AM



Capt. Neal=AE wrote:
"Chris" wrote in message news:1118695370.580471.26099=

...
| Hi,
|
| two questions about replacement of
| the standing rigging on a 27 footer:
|
| - When the current rigging is over
| 20 years old, but looks ok, is it
| necessary to replace it? (It wasn't
| used much.)
|
| - How much would it approximately
| cost to do this? Ballpark number?
|
| Thanks a lot,
|
| Chris


By all means replace it all.

My suggestion is to figure out how much wire you need and
buy the wire and some good wire cutters.

Next figure out how many Sta-Lok mechanical terminals you
need and buy those along with a tube of Lock-tite and some
black silicone rubber.

Remove one stay or shroud at a time and duplicate the
length using the turnbuckle in the 2/3 opened position.

If you want it done right, you must do it yourself.

CN


I remember that where there were cracks, there were ussually brown rust
stains on the stainless. Apparently, the cracks allow water
penetration which then cuases the stainless to not be stainless in teh
cracks thus leaving the brown stains. So, remove any brown stains with
ultra-fine sandpaper (finer than 600 grit) and then use a 10X magnifier
to look for cracks. Really, I'd just replace it all.


Jere Lull June 14th 05 06:42 AM

In article , Jeff
wrote:

I just happened to run into this article:

http://www.briontoss.com/education/a.../miscfeb99.htm


Good article!

--
Jere Lull
Xan-a-Deux ('73 Tanzer 28 #4 out of Tolchester, MD)
Xan's Pages: http://members.dca.net/jerelull/X-Main.html
Our BVI FAQs (290+ pics) http://homepage.mac.com/jerelull/BVI/

Don White June 14th 05 02:21 PM

Capt. NealŽ wrote:


By all means replace it all.

My suggestion is to figure out how much wire you need and
buy the wire and some good wire cutters.

Next figure out how many Sta-Lok mechanical terminals you
need and buy those along with a tube of Lock-tite and some
black silicone rubber.

Remove one stay or shroud at a time and duplicate the
length using the turnbuckle in the 2/3 opened position.

If you want it done right, you must do it yourself.

CN

I've seen the local rigger use the swaging equipment......I don't know how
you would get your ends on as secure. I say take your measurements to a
local
rigger and let them makeup the shrouds, forestay etc.

Capt. NealŽ June 14th 05 02:31 PM


"Don White" wrote in message ...
| Capt. NealŽ wrote:
|
|
| By all means replace it all.
|
| My suggestion is to figure out how much wire you need and
| buy the wire and some good wire cutters.
|
| Next figure out how many Sta-Lok mechanical terminals you
| need and buy those along with a tube of Lock-tite and some
| black silicone rubber.
|
| Remove one stay or shroud at a time and duplicate the
| length using the turnbuckle in the 2/3 opened position.
|
| If you want it done right, you must do it yourself.
|
| CN
|
| I've seen the local rigger use the swaging equipment......I don't know how
| you would get your ends on as secure. I say take your measurements to a
| local
| rigger and let them makeup the shrouds, forestay etc.

Bad advice. Mechanical terminals are proven superior to pressed
swages. They can even be reused if a strand of wire breaks for
some reason (not to rare these days - wire quality is not what
it used to be, believe me.)

Sta-Loks are expensive but worth it. They will last the life of your
boat. They don't suffer the stress failures of pressed swages.
You can always tell a prudent and knowledgeable mariner by
looking at his standing rigging. Sta-Loks or Norsemen mechanical
wire terminals say "professional, Bristol, top-of-the-line."

http://www.sailingservices.com/stalok/stalok_index.htm

Don't settle for anything less.

CN


Jeff June 14th 05 06:01 PM

Capt. NealŽ wrote:
| I've seen the local rigger use the swaging equipment......I don't know how
| you would get your ends on as secure. I say take your measurements to a
| local
| rigger and let them makeup the shrouds, forestay etc.

Bad advice. Mechanical terminals are proven superior to pressed
swages. They can even be reused if a strand of wire breaks for
some reason (not to rare these days - wire quality is not what
it used to be, believe me.)

Sta-Loks are expensive but worth it. They will last the life of your
boat. They don't suffer the stress failures of pressed swages.
You can always tell a prudent and knowledgeable mariner by
looking at his standing rigging. Sta-Loks or Norsemen mechanical
wire terminals say "professional, Bristol, top-of-the-line."

http://www.sailingservices.com/stalok/stalok_index.htm


Its not bad advice for everyone. The cost of the fittings adds about
$75 per stay. While properly done a mechanical fitting is as good as
a swage, there is no guarantee that everyone can do it on their own.
This is a very handy skill for a committed live aboard, not
necessarily for a daysailor.

BTW, most of my fittings are swaged, a few are Stalok'd. Any that
need to be replaced will probably get mechanical fittings.

[email protected] June 15th 05 02:20 AM

Top of the line fittings would be absurd on a bottom of the line boat.
Thus a person must decide the merit of putting such valuable fittings
on his less than strong boat. I believe that even low cost boats are
useful to cruisers.


DSK June 15th 05 05:05 AM

wrote:
Top of the line fittings would be absurd on a bottom of the line boat.
Thus a person must decide the merit of putting such valuable fittings
on his less than strong boat. I believe that even low cost boats are
useful to cruisers.


I wouldn't argue the point, except that it's not a question of spending
money for good fittings so as to have bragging rights. The better
fittings are stronger, more reliable, will last longer, etc etc. If you
don't want to have your mast fall down, then they offer a greater
benefit than the cheaper fittings... even on a cheaper boat.

Your call is whether it's enough greater benefit to justify the added
expense, which will vary widely from person to person & wallet to wallet.

DSK


Jeff June 15th 05 01:15 PM

DSK wrote:
wrote:

Top of the line fittings would be absurd on a bottom of the line boat.
Thus a person must decide the merit of putting such valuable fittings
on his less than strong boat. I believe that even low cost boats are
useful to cruisers.


I wouldn't argue the point, except that it's not a question of spending
money for good fittings so as to have bragging rights. The better
fittings are stronger, more reliable, will last longer, etc etc. If you
don't want to have your mast fall down, then they offer a greater
benefit than the cheaper fittings... even on a cheaper boat.

Your call is whether it's enough greater benefit to justify the added
expense, which will vary widely from person to person & wallet to wallet.

DSK

Just curious - are the mechanical fittings statistically better? I
mean, I suppose it could be shown that they are stronger (if properly
done!) but is there actually any evidence that boats with normal
swages are far more likely to loose the rig? I don't know of many
failures that are caused by swages letting go under normal conditions
- most seem to be other components (spreaders, etc), poor maintenance,
or the extreme stresses of heavy weather racing.

The one argument that makes sense is that mechanical fittings can be
inspected and reset by a skilled owner. This would seem to make them
cost effective for the long term owner, as well as good insurance for
the self reliant cruiser. But for the "past-its-prime" boat,
relegated to daysails at the family cottage, I don't see the value.

Capt. NealŽ June 15th 05 02:07 PM


"Red CloudŽ" wrote in message ...
| On 14 Jun 2005 18:20:57 -0700, wrote:
|
| Top of the line fittings would be absurd on a bottom of the line boat.
| Thus a person must decide the merit of putting such valuable fittings
| on his less than strong boat. I believe that even low cost boats are
| useful to cruisers.
|
| If you have a cheap car, should you look for the cheapest brakes and tires for
| it?
|
| Someplaces are better for cutting corners than others, regardless of the boat.
| Rigging failure on a cheap boat probably means the end of the boat, because a
| new mast won't be cost effective.
|
| Rigging failure on a Shannon or Hinckley will be repairable, because the boat is
| worth the cost of repairs and is probably insured up tha wazoo. In other words,
| even from an economic standpoint, top quality rigging parts are in some ways
| more important on a cheap boat than on an expensive boat.
|
| rusty redcloud


I agree with this post. Can it really be rusty writing it?

CN


DSK June 16th 05 02:07 AM

Jeff wrote:
Just curious - are the mechanical fittings statistically better?


That would be an interesting question to ask an insurance company...


... I suppose it could be shown that they are stronger (if properly
done!) but is there actually any evidence that boats with normal swages
are far more likely to loose the rig?


I think more likely, but dunno about 'far more likely.' Actually, I
think mechanical wire end fittings are not stronger than swages, just
more reliable... a swage may have far greater breaking strength, but
then again it may not. Also, due to being able to be made & un-made,
they are more durable.


... I don't know of many failures
that are caused by swages letting go under normal conditions - most seem
to be other components (spreaders, etc), poor maintenance, or the
extreme stresses of heavy weather racing.


Hmm... I've know a few swage failures, a few other things you mention,
and not one single case of a mast coming down from 'extreme stress of
heavy weather racing,' unless you include things like buckling at the
spinnaker pole fitting from death-rolling in 30+ knots.


The one argument that makes sense is that mechanical fittings can be
inspected and reset by a skilled owner. This would seem to make them
cost effective for the long term owner, as well as good insurance for
the self reliant cruiser. But for the "past-its-prime" boat, relegated
to daysails at the family cottage, I don't see the value.


IMHO it depends mostly on how long one plans to own the boat, and how
comfortable one is with the cash outlay. Does a 'past-its-prime'
daysailing-only family boat need a mast that doesn't fall down?

Fresh Breezes- Doug King


[email protected] June 16th 05 02:30 AM

On Wed, 15 Jun 2005 08:15:29 -0400, Jeff wrote:

DSK wrote:
wrote:

Top of the line fittings would be absurd on a bottom of the line boat.
Thus a person must decide the merit of putting such valuable fittings
on his less than strong boat. I believe that even low cost boats are
useful to cruisers.


I wouldn't argue the point, except that it's not a question of spending
money for good fittings so as to have bragging rights. The better
fittings are stronger, more reliable, will last longer, etc etc. If you
don't want to have your mast fall down, then they offer a greater
benefit than the cheaper fittings... even on a cheaper boat.

Your call is whether it's enough greater benefit to justify the added
expense, which will vary widely from person to person & wallet to wallet.

DSK

Just curious - are the mechanical fittings statistically better? I
mean, I suppose it could be shown that they are stronger (if properly
done!) but is there actually any evidence that boats with normal
swages are far more likely to loose the rig? I don't know of many
failures that are caused by swages letting go under normal conditions
- most seem to be other components (spreaders, etc), poor maintenance,
or the extreme stresses of heavy weather racing.

The one argument that makes sense is that mechanical fittings can be
inspected and reset by a skilled owner. This would seem to make them
cost effective for the long term owner, as well as good insurance for
the self reliant cruiser. But for the "past-its-prime" boat,
relegated to daysails at the family cottage, I don't see the value.



My experience when I re-rigged my 40 ft. sloop was that, disregarding
the cost of the cable, the difference in cost between swedged and
mechanical terminals was very little. With the mechanical terminals
you buy them, with a small gasp at the cost, and then you cut the
cable to length and install the terminals and install the rigging.
With the swedged fittings you buy the terminal, with a slightly
smaller gasp, cut the wire to size, carry it off to the rigging shop
and have the terminal swedged onto the wire, then carry it back and
install it.

I re-rigged in Singapore and the actual cost difference between
purchased mechanical terminals (that I installed myself) and installed
swedged terminals was negligible.

There is a third alternate -- hire a rigger to come out to the boat
and do it for you but that price is shocking!!
Cheers,

Anon
)


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