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#1
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Ytter,
As a rule you should use FINE tin plated stranded wire. It should be sheathed with either fiberglass or metal braiding. It can be ordered from an industrial wire supply house. It cost more than other type wire, but the overall cost difference at the job level is minimal. Just as importantly, you should consider the mode of most common failure of wiring. That is corrosion at the wire terminal interface. To avoid the moisture migration cause, you should use crimp terminals without insulation and a crimping tool that provides enough pressure that the terminal to wire connection actually welds. Then shrink tubing is applied and after the terminal is installed the entire connection should be painted with a rubber compound. This also can be ordered from the industrial supplier or directly from OMC. Steve "Ytter" wrote in message ... I've heard different opinions what kind of wire is better for wiring boats.Could you give me some of your expertise? Thank You, Ytter |
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#2
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I usually solder connector on my boat and have never found this to fail.
I've never see this done but the manufacturers so there must be some negative reason but I've not found it. "Steve Lusardi" wrote in message ... Ytter, As a rule you should use FINE tin plated stranded wire. It should be sheathed with either fiberglass or metal braiding. It can be ordered from an industrial wire supply house. It cost more than other type wire, but the overall cost difference at the job level is minimal. Just as importantly, you should consider the mode of most common failure of wiring. That is corrosion at the wire terminal interface. To avoid the moisture migration cause, you should use crimp terminals without insulation and a crimping tool that provides enough pressure that the terminal to wire connection actually welds. Then shrink tubing is applied and after the terminal is installed the entire connection should be painted with a rubber compound. This also can be ordered from the industrial supplier or directly from OMC. Steve "Ytter" wrote in message ... I've heard different opinions what kind of wire is better for wiring boats.Could you give me some of your expertise? Thank You, Ytter |
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#3
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QLW wrote:
I usually solder connector on my boat and have never found this to fail. I've never see this done but the manufacturers so there must be some negative reason but I've not found it. Cost of assembly. It gets the boat out of the door, and it works long enough to last until the end of the warranty. -- the most committed always win |
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#4
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dazed and confuzed wrote:
Cost of assembly. It gets the boat out of the door, and it works long enough to last until the end of the warranty. I agree. The crimp is for a solid mechanical connection. The solder gives a good electrical connection and resists corrosion. Tom of the Swee****er Sea |
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#5
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I agree. The crimp is for a solid mechanical connection. The solder
gives a good electrical connection and resists corrosion. wrong. solder connections fail under high load conditions. CRIMP for current, solder for corrosion resistence. In that order. |
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#6
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Would you mind explaining exactly how a solder connection fails "under high
load conditions" If a wire gets hot enough to melt solder then that circuit is greatly overloaded and the fuse should have failed long before reaching that point. "JAXAshby" wrote in message ... I agree. The crimp is for a solid mechanical connection. The solder gives a good electrical connection and resists corrosion. wrong. solder connections fail under high load conditions. CRIMP for current, solder for corrosion resistence. In that order. |
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#7
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Would you mind explaining exactly how a solder connection fails "under high
load conditions" when the connection is soldered it lacks mechanical integrity. solder is soft and any chance of movement -- any, even walking on a floor near the equipment in a building -- loosens the connection until it eventualy fails. Even if after soldering the connection is clamped TIGHTLY with a mechanical clamp it eventually fails. If the connection is FIRST clamped TIGHTLY mechanically and _then_ soldered for corrosion protection all if right and holy. |
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#8
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Tom, you are incorrect. A solder joint under vibration can easily create a
resistive connection and it can be undetectable until it overheats. Please review my previous advice and use a crimping tool that creats a very high pressure crimp. Steve "Tom Shilson" wrote in message ... dazed and confuzed wrote: Cost of assembly. It gets the boat out of the door, and it works long enough to last until the end of the warranty. I agree. The crimp is for a solid mechanical connection. The solder gives a good electrical connection and resists corrosion. Tom of the Swee****er Sea |
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#9
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One argument against soldered connections is that the molten solder can wick
up into the stranded wire and stiffen the wire back to a hard spot which, being concealed by the insulation, can fatigue without being seen. QLW wrote: I usually solder connector on my boat and have never found this to fail. I've never see this done but the manufacturers so there must be some negative reason but I've not found it. |
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#10
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I usually solder connector on my boat and have never found this to fail.
I've never see this done but the manufacturers so there must be some negative reason but I've not found it. solder connections fail under high load conditions |
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