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dazed and confuzed May 28th 04 10:13 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
wrote:

On Fri, 28 May 2004 18:03:11 GMT, Dan Best wrote:


I didn't know that. Why is it not safe? What problems can it cause?



In some situations the wire could heat up enough to soften or even
melt the solder before tripping a breaker. This could result in the
joint coming apart, and the free ends could then contact something
else, including a human. The other problem if the solder melts is that
molten solder could drip and bridge two things that should not be
bridged, or land on something flammable. These things don't happen a
lot, but they have happend enough to be included in wiring and safety
codes. Many codes relate to things that rarely occur, but have serious
consequences when they DO occur. How often does a smoke detector have
to save your life to be worthwhile?

BB



Thanks - Dan

wrote:

On Thu, 27 May 2004 19:03:47 -0500, dazed and confuzed
wrote:



QLW wrote:


I usually solder connector on my boat and have never found this to fail.
I've never see this done but the manufacturers so there must be some
negative reason but I've not found it.

Cost of assembly. It gets the boat out of the door, and it works long
enough to last until the end of the warranty.


Power wires should NEVER be soldered. It's against NEC and NFPA code
for good reason. It's not safe.

BB



if a connection is properly engineered, I.E., the terminal and wire are
sized correctly, the breaker is sized correctly, and the post that the
terminal is connected to is the correct size, then the solder will not
melt before the breaker trips.

--
the most committed always win


Matt Colie May 28th 04 11:44 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
IF soldering is such a bad idea, then why are the windings (which are
made up of solid copper bars) inside an 800 megawatt generator (unit 2
Monroe MI) all soldered at the joints?
I watched them do this during a repair thirty years ago.
Matt Colie

wrote:
On Fri, 28 May 2004 20:55:06 +0200, "Steve Lusardi"
wrote:


Tom, you are incorrect. A solder joint under vibration can easily create a
resistive connection and it can be undetectable until it overheats. Please
review my previous advice and use a crimping tool that creats a very high
pressure crimp.
Steve



Vibration is not the only consideration, as it is illegal to solder power
connections in a building - at least in the U.S. The bottom line is that solder
is inappropriate for power wires anywhere, other than in a few very specific
applications. Unless you are manufacturing electronic devices, you are unlikely
to encounter those applications.

BB


"Tom Shilson" wrote in message
.. .

dazed and confuzed wrote:


Cost of assembly. It gets the boat out of the door, and it works long
enough to last until the end of the warranty.


I agree. The crimp is for a solid mechanical connection. The solder
gives a good electrical connection and resists corrosion.

Tom
of the Swee****er Sea





Mike May 29th 04 02:53 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
Personnally, I don't think the solder melting is the problem. The problem
is the heat being generated in a defective solder joint and that heat is
passed on to the connected wires. I've had to rebuild several power
supplies where the breakers/fuses never tripped/popped until after the wire
insulation melted off of the wires and the wires came in contact with each
other or ground.


Pass the crimpers please.

Mike B
USAF Retired
30 Year Electronics Tech.


"dazed and confuzed" wrote in message
...
wrote:

On Fri, 28 May 2004 18:03:11 GMT, Dan Best wrote:


I didn't know that. Why is it not safe? What problems can it cause?



In some situations the wire could heat up enough to soften or even
melt the solder before tripping a breaker. This could result in the
joint coming apart, and the free ends could then contact something
else, including a human. The other problem if the solder melts is that
molten solder could drip and bridge two things that should not be
bridged, or land on something flammable. These things don't happen a
lot, but they have happend enough to be included in wiring and safety
codes. Many codes relate to things that rarely occur, but have serious
consequences when they DO occur. How often does a smoke detector have
to save your life to be worthwhile?

BB



Thanks - Dan

wrote:

On Thu, 27 May 2004 19:03:47 -0500, dazed and confuzed
wrote:



QLW wrote:


I usually solder connector on my boat and have never found this to

fail.
I've never see this done but the manufacturers so there must be some
negative reason but I've not found it.

Cost of assembly. It gets the boat out of the door, and it works long
enough to last until the end of the warranty.


Power wires should NEVER be soldered. It's against NEC and NFPA code
for good reason. It's not safe.

BB



if a connection is properly engineered, I.E., the terminal and wire are
sized correctly, the breaker is sized correctly, and the post that the
terminal is connected to is the correct size, then the solder will not
melt before the breaker trips.

--
the most committed always win




JAXAshby May 29th 04 03:39 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
so, you are a hill-billy idiot.

I refuse to get into useless debates based on absolutely ridicules
assertions...so I'm going to stop right here and avoid the name calling that
usually comes next. But I can give many examples that will prove the
statement below completely unfounded. I solder all of the wires on trailers
that I build (and I build a lot of them) and they are subjected to lots of
movement and vibration and never fail. Sometimes the wires will get pulled
apart but not the soldered joint. Huge numbers of soldered electronic
equipment in high vibration service routinely last a lifetime without
failure. The mechanical connection is far more likely to loosen, that's why
we have loctite and NyLocks. Anyway, my participation in this thread is
ended. It is obvious that Jax is more interested in "winning arguments"
than in meaningful posts and in reading some of his past posts, name calling
is next.

"JAXAshby" wrote in message
...
Would you mind explaining exactly how a solder connection fails "under

high
load conditions"


when the connection is soldered it lacks mechanical integrity. solder is

soft
and any chance of movement -- any, even walking on a floor near the

equipment
in a building -- loosens the connection until it eventualy fails. Even if
after soldering the connection is clamped TIGHTLY with a mechanical clamp

it
eventually fails.

If the connection is FIRST clamped TIGHTLY mechanically and _then_

soldered for
corrosion protection all if right and holy.












JAXAshby May 29th 04 03:40 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
I didn't know that. Why is it not safe? What problems can it cause?


soldered connections loosen and fail

JAXAshby May 29th 04 03:41 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
These things don't happen a
lot,


I have seen it.

JAXAshby May 29th 04 03:43 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
if a connection is properly engineered, I.E., the terminal and wire are
sized correctly, the breaker is sized correctly, and the post that the
terminal is connected to is the correct size, then the solder will not
melt before the breaker trips.


it does not "melt", dude. it softens to the point that the connection fails,
THEN it melts, because the connection is barely there.

JAXAshby May 29th 04 03:44 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
Personnally, I don't think the solder melting is the problem

maybe you don't, but the informed opinion does.

JAXAshby May 29th 04 03:46 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
Those that have done this
and not experienced a failure are simply lucky.


and damned few in number

JAXAshby May 29th 04 03:49 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
please don't quote me when you are quoting someone else.

JAXAshby wrote:
I usually solder connector on my boat and have never found this to fail.
I've never see this done but the manufacturers so there must be some
negative reason but I've not found it.



solder connections fail under high load conditions

mechanical stress loads or electrical loads?

--
the most committed always win










JAXAshby May 29th 04 03:52 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
Properly done, a crimp connection is
as good as a soldered joint.


no. a crimp connection is ALWAYS better.

Never, never, never, never is a soldered conection anywhere "as good as" a
crimped connection.

crimp first --and correctly -- for connection integrity, THEN solder if you
wish for corrosion protection.

Evan Gatehouse May 29th 04 05:06 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 

"Steve Lusardi" wrote in message
...
NEVER solder an electrical connection within a vehicle or any machine that
is subject to motion or vibration. The solder creates a stress

concentration
at the end of the solder, which in time will cause the wire to break right
at the joint. That is why it should never be done. Those that have done

this
and not experienced a failure are simply lucky.
Steve


Generally I crimped and soldered all connections on my boat. IMO there is
little motion or vibration of well supported wires within a boat's
structure.

HOWEVER (and this is a big one), I would NOT solder connections to wires
that are attached to the engine, where there is significant vibration. I
had an alternator output wire fail right at the end of the solder
connection, which seemed to be an obvious fatigue failure. Could have been
nasty if it hadn't broken cleanly away.


--
Evan Gatehouse

you'll have to rewrite my email address to get to me
ceilydh AT 3web dot net
(fools the spammers)



dazed and confuzed May 29th 04 02:55 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
wrote:
On Fri, 28 May 2004 16:13:02 -0500, dazed and confuzed
wrote:



if a connection is properly engineered, I.E., the terminal and wire are
sized correctly, the breaker is sized correctly, and the post that the
terminal is connected to is the correct size, then the solder will not
melt before the breaker trips.



Wanna bet your life on everything being perfect and staying that way?

BB

In the real world nothing is perfect. You are betting your life on the
fact that a crimp is perfect as well. Most (not all) solder terminals
have some sort of minimal mechanical connection to hold the conductor in
the terminal until it is soldered.

How do you know that the crimp terminal was done properly? Yet you are
willing to "bet your life" on the fact that it is. It's harder to tell
if a crimped terminal is done improperly than a soldered one.

There is a place for soldered and a place for crimped connections. Yet
either is a good connection IF done properly. If not, either will fail.

The fools are the ones that crimp and then solder.

--
the most committed always win


Terry King May 29th 04 04:22 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
In the real world nothing is perfect. You are betting your life on the
fact that a crimp is perfect as well. Most (not all) solder terminals
have some sort of minimal mechanical connection to hold the conductor in
the terminal until it is soldered.


In Military aircraft, (some years ago in my experience) only soldered
connections were approved. Only stranded wire was used, and a clip-on
heatsink was used on a small (say 1/8 inch on #16 wire) area just
outside the lug, so solder could not 'wick' into the rest of the
stranded wire, which would degrade the vibration resistance of the wire.
Inspectors had to see the soldered connection before sleeving was
applied over the wire end and lug.

Initially I thought this was a little over-conservative. Then I
realized it was my friends from High School who were flying those F4's
and at 500 MPH close to the ground those connections mattered.

--
Regards, Terry King ...In The Woods In Vermont

"The one who dies with the most parts LOSES! What do you need??"

JAXAshby May 29th 04 05:00 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
In Military aircraft, (some years ago in my experience) only soldered
connections were approved.


Are you sure? That is totally at various with ALL practises I have seen at
anytime in the last 25 years in anything electrical.

I have seen solder then crimp connections fail again and again, even though
they were specifically forbidden. never saw a crimp then solder connection
fail. crimp then solder is industry requirement, and has been for a very long
time. there is a good reason for that.

JAXAshby May 29th 04 05:02 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
The fools are the ones that crimp and then solder.

really? It has been industry standard and required since the early 70's.
there is a reason for that.

dazed and confuzed May 29th 04 05:28 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
JAXAshby wrote:
The fools are the ones that crimp and then solder.



really? It has been industry standard and required since the early 70's.
there is a reason for that.

If the terminal is designed to be a crimp connection only, then
soldering is adding a failure point. If the terminal is designed to be a
solder joint, it usually has a low pressure crimp designed to hold the
conductor and terminal together until the solder is applied. If you
solder a high pressure crimp terminal, you weaken the crimp, allowing
the terminal to "relax" at due to the heat of soldering.

I think we are talking about 2 different types of terminals.



--
the most committed always win


JAXAshby May 30th 04 01:39 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
dazed, you seem to be rather confuzed.

The fools are the ones that crimp and then solder.



really? It has been industry standard and required since the early 70's.
there is a reason for that.

If the terminal is designed to be a crimp connection only, then
soldering is adding a failure point. If the terminal is designed to be a
solder joint, it usually has a low pressure crimp designed to hold the
conductor and terminal together until the solder is applied. If you
solder a high pressure crimp terminal, you weaken the crimp, allowing
the terminal to "relax" at due to the heat of soldering.

I think we are talking about 2 different types of terminals.



--
the most committed always win










Rodney May 30th 04 02:54 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
none wrote in message ...
what an absurd response!
For the willing: solid wire is intended for Ac because the current travels
thru the average of the thicknessas it alternates polarity. Dc travels on
the outside (skin effect) due to mutual repulsion of the electrons;
therefore stranded wire is best for high current loads of Dc. If the wire
is well supported and larger than necessary for the rated current AND
cheap enough vs stranded, then go with it. Otherwise, stranded.
rick


Skin effect is something that occurs at higher frequencies. At DC the
electron distribution is equal through the CS of the wire. Skin
effect can usually be ignored below 50 kHz.

Rodney

Evan Gatehouse May 30th 04 08:17 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 

wrote in message
...

Sorry, Bub, but you are completely wrong. All the applicable codes say

you
cannot solder those connections, and that's been the law for ages. As

someone
has already pointed out, if you solder all the connections in your boat,

it is
going to cost you big time at resale time, as it will all have to be

ripped out
and redone properly at SOMEBODY'S expense. The boat will be uninsurable

and no
bank will finance it either, with that hack wiring job.


Power wires should NEVER be soldered. It's against NEC and NFPA code
for good reason. It's not safe.



BB


Don't get people stressed out. Boats are NOT covered by the NEC - it is for
buildings. I don't know about NFPA but I suspect they are also exempt there
too. If you solder the connections in your boat, it is perfectly o.k.
according to ABYC.

Some stuff from ABYC (stuff snipped)
http://www.cmsquick.com/tech_abyc_E.html :

Wiring connections shall be designed and installed to make mechanical and
electrical joints without damage to the conductors (E8&9).

Twist-on connectors (wire nuts) shall not be used (E8&9).

Solder shall not be the sole means of the mechanical connection in any
circuit. Exception: Battery lugs with a solder contact length of not less
than 1.5 times the diameter of the conductor (E9.16.K8)

Solderless crimp-on connectors shall be attached with the type of crimping
tools designed for the connector used and which will produce a connection
meeting the requirements of ABYC (E8.15.14 and E9.15.K4).


--
Evan Gatehouse

you'll have to rewrite my email address to get to me
ceilydh AT 3web dot net
(fools the spammers)



Matt May 30th 04 12:47 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
There have been a lot of good comments made - If you read them and research
the detail to qualify the information provided.

My contribution to this discussion is the following URL to Boat US
Electrical.
There are many other good articles there as well.

http://www.boatus.com/boattech/cable.htm






"Ytter" wrote in message
...
I've heard different opinions what kind of wire is better for wiring
boats.Could you give me some of your expertise?
Thank You,
Ytter





Steven Shelikoff May 30th 04 12:48 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
On Sat, 29 May 2004 22:34:52 GMT, wrote:

Sorry, Bub, but you are completely wrong. All the applicable codes say you
cannot solder those connections, and that's been the law for ages. As someone
has already pointed out, if you solder all the connections in your boat, it is
going to cost you big time at resale time, as it will all have to be ripped out
and redone properly at SOMEBODY'S expense. The boat will be uninsurable and no
bank will finance it either, with that hack wiring job.


Soldering connections on a boat is perfectly fine as long as the
connection is supported by a strain relief. In fact, a well done solder
joint+strain relief is considered by most to be far superior to a
crimped on connection. Solder without strain relief is a no-no.

Steve

JAXAshby May 30th 04 01:38 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
In fact, a well done solder
joint+strain relief is considered by most to be far superior to a
crimped on connection.


considered by whom? certainly not the electrical industry at any time in the
last 35 years.

but, stveie, go ahead and solder. you know more than the pros do anyway.

[geesh, what dumb clucks]

Steven Shelikoff May 30th 04 05:38 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
On Sun, 30 May 2004 13:07:20 GMT, wrote:

On Sun, 30 May 2004 11:48:34 GMT,
(Steven Shelikoff) wrote:

On Sat, 29 May 2004 22:34:52 GMT,
wrote:

Sorry, Bub, but you are completely wrong. All the applicable codes say you
cannot solder those connections, and that's been the law for ages. As someone
has already pointed out, if you solder all the connections in your boat, it is
going to cost you big time at resale time, as it will all have to be ripped out
and redone properly at SOMEBODY'S expense. The boat will be uninsurable and no
bank will finance it either, with that hack wiring job.


Soldering connections on a boat is perfectly fine as long as the
connection is supported by a strain relief. In fact, a well done solder
joint+strain relief is considered by most to be far superior to a
crimped on connection. Solder without strain relief is a no-no.

Steve


Incorrect. A boat will not pass an insurance survey if the electrical system has
been soldered. That's all that really matters. No insurability = no resale, no
marinas or yacht clubs, no financing.


Incorrect. Many boats with soldered electrical connections have passed
insurance surveys and are in marinas all over as well as are financed.
If your surveyor fails your boat due to soldered connections, ask him
why he's going against ABYC electrical standards since the ABYC rules
allow for soldered connections as long as the solder is not the sole
means of mechanical support for the joint, which makes sense.

ABYC E-8.15.19 Solder shall not be the sole means of mechanical
connection in any circuit. If soldered, the connection shall be so
located or supported as to minimize flexing of the conductor where the
solder changes the flexible conductor into a solid conductor.

Exception: Battery lugs with a solder contact length of not less than
1.5 times the diameter of the conductor.

Steve

Bob La Londe May 30th 04 05:40 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
I would think solid wire would be inadvisable for the same reason you don't
find it on automobiles. The vehicle moves and shakes, and in the case of
many boats it flexes. This would cause the wire no mater how well secured
to move and flex. It will inevitable succomb to metal fatigue over time.
In some cases it might take years, but it will fail. In some cases it could
fail fairly quickly.
--
Public Fishing Forums
Fishing Link Index
www.YumaBassMan.com

webmaster
at
YumaBsssMan
dot
com
"Ytter" wrote in message
...
I've heard different opinions what kind of wire is better for wiring
boats.Could you give me some of your expertise?
Thank You,
Ytter





JAXAshby May 30th 04 06:19 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
steveie, go stand in The Sophist Pig Corner.

On Sun, 30 May 2004 11:48:34 GMT, (Steven Shelikoff)

wrote:

On Sat, 29 May 2004 22:34:52 GMT,
wrote:

Sorry, Bub, but you are completely wrong. All the applicable codes say

you
cannot solder those connections, and that's been the law for ages. As

someone
has already pointed out, if you solder all the connections in your boat,

it is
going to cost you big time at resale time, as it will all have to be

ripped out
and redone properly at SOMEBODY'S expense. The boat will be uninsurable

and no
bank will finance it either, with that hack wiring job.

Soldering connections on a boat is perfectly fine as long as the
connection is supported by a strain relief. In fact, a well done solder
joint+strain relief is considered by most to be far superior to a
crimped on connection. Solder without strain relief is a no-no.

Steve


Incorrect. A boat will not pass an insurance survey if the electrical system

has
been soldered. That's all that really matters. No insurability = no resale,

no
marinas or yacht clubs, no financing.


Incorrect. Many boats with soldered electrical connections have passed
insurance surveys and are in marinas all over as well as are financed.
If your surveyor fails your boat due to soldered connections, ask him
why he's going against ABYC electrical standards since the ABYC rules
allow for soldered connections as long as the solder is not the sole
means of mechanical support for the joint, which makes sense.

ABYC E-8.15.19 Solder shall not be the sole means of mechanical
connection in any circuit. If soldered, the connection shall be so
located or supported as to minimize flexing of the conductor where the
solder changes the flexible conductor into a solid conductor.

Exception: Battery lugs with a solder contact length of not less than
1.5 times the diameter of the conductor.

Steve









Charlie Johnson May 30th 04 07:23 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 

ABYC E-11 is being revised to eliminate the allowance for soldered/crimped
terminations and specify crimped only.
Charlie


"Evan Gatehouse" wrote in message
...

wrote in message
...

Sorry, Bub, but you are completely wrong. All the applicable codes say

you
cannot solder those connections, and that's been the law for ages. As

someone
has already pointed out, if you solder all the connections in your boat,

it is
going to cost you big time at resale time, as it will all have to be

ripped out
and redone properly at SOMEBODY'S expense. The boat will be uninsurable

and no
bank will finance it either, with that hack wiring job.


Power wires should NEVER be soldered. It's against NEC and NFPA code
for good reason. It's not safe.



BB


Don't get people stressed out. Boats are NOT covered by the NEC - it is

for
buildings. I don't know about NFPA but I suspect they are also exempt

there
too. If you solder the connections in your boat, it is perfectly o.k.
according to ABYC.

Some stuff from ABYC (stuff snipped)
http://www.cmsquick.com/tech_abyc_E.html :

Wiring connections shall be designed and installed to make mechanical and
electrical joints without damage to the conductors (E8&9).

Twist-on connectors (wire nuts) shall not be used (E8&9).

Solder shall not be the sole means of the mechanical connection in any
circuit. Exception: Battery lugs with a solder contact length of not less
than 1.5 times the diameter of the conductor (E9.16.K8)

Solderless crimp-on connectors shall be attached with the type of crimping
tools designed for the connector used and which will produce a connection
meeting the requirements of ABYC (E8.15.14 and E9.15.K4).


--
Evan Gatehouse

you'll have to rewrite my email address to get to me
ceilydh AT 3web dot net
(fools the spammers)





Rosalie B. May 30th 04 09:16 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
wrote:

On Thu, 27 May 2004 19:03:47 -0500, dazed and confuzed
wrote:

QLW wrote:
I usually solder connector on my boat and have never found this to fail.
I've never see this done but the manufacturers so there must be some
negative reason but I've not found it.


Cost of assembly. It gets the boat out of the door, and it works long
enough to last until the end of the warranty.


Power wires should NEVER be soldered. It's against NEC and NFPA code
for good reason. It's not safe.

The National Electrical Code is for structures and even then is not
universally applicable. It is not the code followed in Chicago for
instance. Also different countries in the world have different codes.
You cannot just state that everything that is against a specific code
is unsafe and should not be allowed without looking at what the code
is meant to cover.

National Fire Protection Association codes are meant to protect
structures against fire damage and loss. They are consensus standards
and are not the ultimate in fire protection other than for buildings.

OSHA took the NFPA standards (consensus standards) and some of the NEC
and made them into regulatory standards for protection of workers.
Some of them do not do that and make no sense in that context. So
again - you cannot just apply standards without knowing where the
standards have come from and what their purpose is. Some standards
are absolutely minimum standards.

So maybe wires should not be soldered because it 'isn't safe', but you
can't determine whether it is safe or not just by citing the
standards. You have to know the reason and logic (if any) behind the
standards. Conflicting standards can often be cited and in this case
ABYC standards (note - these standards are FOR BOATS) say, or have
said in the past, that soldering wires is not unsafe.



grandma Rosalie

dazed and confuzed May 31st 04 02:01 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
wrote:



I mentioned NEC and NFPA as recognized standards for good reason. They are the
result of not just engineering, but also compiled and analyzed data from actual
events. The ABYC standards tend to flow from standards such as these. The ABYC
standards in fact, are in the process of being updated to match these tried and
true, universally accepted standards. Solder is sometimes okay for signal wires,
not power wires. I have already posted some of the things that are bad about it
earlier in this thread. This is nothing new.


NEC and NFPA are a conglomeration of standards written in the past
(sometimes as long ago as 1935) to which have been added regulations and
standards yearly until present day. Quite often, standards in one
section contradict standards in other sections. They fail to take into
account changes in materials as well as changes in technology. While
some of these codes are based on good engineering, many of them are
obsolete. Basing a boats DC power wiring standards on high current high
amperage AC wiring standards for residential or industrial applications
is foolish.

Enough arguing. Thanks for your opinion. You've heard mine.

I'm done.


--
I ain't looking for trouble,.....but you can find it here.


Steven Shelikoff May 31st 04 02:04 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
On Mon, 31 May 2004 00:09:52 GMT, wrote:

On Sun, 30 May 2004 16:38:12 GMT,
(Steven Shelikoff) wrote:

On Sun, 30 May 2004 13:07:20 GMT,
wrote:

On Sun, 30 May 2004 11:48:34 GMT,
(Steven Shelikoff) wrote:

On Sat, 29 May 2004 22:34:52 GMT,
wrote:

Sorry, Bub, but you are completely wrong. All the applicable codes say you
cannot solder those connections, and that's been the law for ages. As someone
has already pointed out, if you solder all the connections in your boat, it is
going to cost you big time at resale time, as it will all have to be ripped out
and redone properly at SOMEBODY'S expense. The boat will be uninsurable and no
bank will finance it either, with that hack wiring job.

Soldering connections on a boat is perfectly fine as long as the
connection is supported by a strain relief. In fact, a well done solder
joint+strain relief is considered by most to be far superior to a
crimped on connection. Solder without strain relief is a no-no.

Steve

Incorrect. A boat will not pass an insurance survey if the electrical system has
been soldered. That's all that really matters. No insurability = no resale, no
marinas or yacht clubs, no financing.


Incorrect. Many boats with soldered electrical connections have passed
insurance surveys and are in marinas all over as well as are financed.
If your surveyor fails your boat due to soldered connections, ask him
why he's going against ABYC electrical standards since the ABYC rules
allow for soldered connections as long as the solder is not the sole
means of mechanical support for the joint, which makes sense.

ABYC E-8.15.19 Solder shall not be the sole means of mechanical
connection in any circuit. If soldered, the connection shall be so
located or supported as to minimize flexing of the conductor where the
solder changes the flexible conductor into a solid conductor.

Exception: Battery lugs with a solder contact length of not less than
1.5 times the diameter of the conductor.


Your mistake to make, I guess. It will be an expensive one.


No mistake at all. Anyone who knows anything about electrical
connections will tell you that a properly soldered joint is electrically
superior to a crimped joint. And if it's properly supported, that
removes the one problem with a soldered joint, stress at the
stranded/solid junction. That's why the ABYC allows for soldered wiring
on boats if the there is another mechanical support to remove stress and
vibration on the solder junction.

I guess we should ask you where you got the idea that soldered wiring
will, in and of itself, cause a boat to fail an insurance survey despite
the ABYC allowing it? Especially when many boats pass insurance surveys
even if they don't meet all of the ABYC rules. In fact, it's a rare
boat indeed that doesn't violate any of the ABYC rules. One that meets
all of them is pretty much a gauranteed pass.

Steve

rhys May 31st 04 03:36 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
On Thu, 27 May 2004 18:12:42 GMT, "MMC" wrote:

Rhys,
Have you come up with a model/plan for your LED lighting?


No, not other than replacing the cabin "spot" lights (the ones
primarily for reading placed over berths and so on) with the bayonet
style LEDs that cost $19 but are alleged to last 100,000 hours (I may
not last that long, so it's good to go for me!)

There was a guy
some time ago (in this newsgroup) who had used 12vdc LED trailer lighting (I
believe from JC Whitney) in his boat. It gave an amber glow and was mounted
under the decks on either side of the cabin. Looked good. That msg string
included some very high tech-high price options.
I might get string of those LEDs and experiment....


I think that's a great idea. Area lighting and spot or purpose
lighting on a boat are two different things. Generally, I have little
use for the former: if I have people over for drinks and nosh, a few
candles and maybe a kerosene lamp provide all the light and
"atmosphere" I require. Essentially, I am talking about cabin spots
for reading and maybe for the nav station.

Using LEDs for running lights is still an unknown quantity for me,
but I am considering equipping my Zodiac tender with an LED tricolour
run off the Honda OB alternator (magneto?), all of which is 12 VDC.
As I am under 10 HP, I don't legally require nav lights, but I prefer
to be seen as I use the calm late nights to plane around Toronto
Island, which is heavily trafficked with "disco boats".

R.


rhys May 31st 04 03:37 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
On Thu, 27 May 2004 19:06:08 -0500, dazed and confuzed
wrote:


This has more to do with proper wire sizing than new wire or stranded wire.


yes, I agree. Older boats seem to have "cheaped out" with wire runs,
and it's a no-brainer to get thicker wire--stranded is preferred--and
to see immediate results at the amp meter and the masthead.

R.

Rusty O May 31st 04 03:51 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
Actually the National Electrical Code is updated every three years, not
every year. While it does date back to the early years of the last century,
it has kept up to date with new materials and technology. As an example,
they added a section on recharging stations for electric powered cars some
time ago. There are sections on computer networks and wiring systems to
allow for the use of switching power supplies. ( They can overload the
neutral conductor.) Some areas do not 'adopt' the NEC as their standards.
The state of Oregon reviews it each issue, adds their own 'Adendum' and
adopts the package about six months after issue.

The NEC has been re-written to make itself more universally accepted. Some
foreign countries are considering using it for their requirements. It is far
from obsolete.

Rusty O



Robert Larder May 31st 04 01:46 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
wrote:
SNIP
wrong thing to do. This is nothing new. Try
to find a new boat (ONE
boat) wired from the factory using solder. You won't. HINT: It's
called "product liability lawsuits".

BB


I suspect it`s called "cheaper to crimp than to solder".
Bob Larder



Steven Shelikoff May 31st 04 03:05 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
On Mon, 31 May 2004 12:30:44 GMT, wrote:

On Mon, 31 May 2004 01:04:37 GMT,
(Steven Shelikoff) wrote:

On Mon, 31 May 2004 00:09:52 GMT,
wrote:

On Sun, 30 May 2004 16:38:12 GMT,
(Steven Shelikoff) wrote:

On Sun, 30 May 2004 13:07:20 GMT,
wrote:

On Sun, 30 May 2004 11:48:34 GMT,
(Steven Shelikoff) wrote:

On Sat, 29 May 2004 22:34:52 GMT,
wrote:

Sorry, Bub, but you are completely wrong. All the applicable codes say you
cannot solder those connections, and that's been the law for ages. As someone
has already pointed out, if you solder all the connections in your boat, it is
going to cost you big time at resale time, as it will all have to be ripped out
and redone properly at SOMEBODY'S expense. The boat will be uninsurable and no
bank will finance it either, with that hack wiring job.

Soldering connections on a boat is perfectly fine as long as the
connection is supported by a strain relief. In fact, a well done solder
joint+strain relief is considered by most to be far superior to a
crimped on connection. Solder without strain relief is a no-no.

Steve

Incorrect. A boat will not pass an insurance survey if the electrical system has
been soldered. That's all that really matters. No insurability = no resale, no
marinas or yacht clubs, no financing.

Incorrect. Many boats with soldered electrical connections have passed
insurance surveys and are in marinas all over as well as are financed.
If your surveyor fails your boat due to soldered connections, ask him
why he's going against ABYC electrical standards since the ABYC rules
allow for soldered connections as long as the solder is not the sole
means of mechanical support for the joint, which makes sense.

ABYC E-8.15.19 Solder shall not be the sole means of mechanical
connection in any circuit. If soldered, the connection shall be so
located or supported as to minimize flexing of the conductor where the
solder changes the flexible conductor into a solid conductor.

Exception: Battery lugs with a solder contact length of not less than
1.5 times the diameter of the conductor.

Your mistake to make, I guess. It will be an expensive one.


No mistake at all. Anyone who knows anything about electrical
connections will tell you that a properly soldered joint is electrically
superior to a crimped joint.


I guess that's why the U.S. military doesn't use solder in any of it's aircraft
wiring.


And where did you hear that little tidbit of incorrect information? The
military and NASA both use soldered connections where appropriate.
There are MIL and NASA specs governing soldered connections. And while
engsol gave a good lesson in soldering connections in an offshoot
thread, if you want to see the NASA spec on soldered connections, it's
he

http://www.hq.nasa.gov/office/codeq/solder.htm

If you look at the part of the document in
http://www.hq.nasa.gov/office/codeq/sdr1922.pdf you'll see pictures of
acceptable soldered connection of a multistranded wire into a cup pin
termination. I know from personal knowledge that this kind of
connection is found on the inside of connectors on many military
aircraft. The connector has support for the wire at it's exit so there
is no strain or vibration at the stranded to solid wire junction.

And if it's properly supported, that
removes the one problem with a soldered joint, stress at the
stranded/solid junction. That's why the ABYC allows for soldered wiring
on boats if the there is another mechanical support to remove stress and
vibration on the solder junction.


The ABYC is currently revising their standards to eliminate soldering as
acceptable.


And where did you hear that?

I guess we should ask you where you got the idea that soldered wiring
will, in and of itself, cause a boat to fail an insurance survey despite
the ABYC allowing it?


Because the insurance industry has it's own ideas about what it will and will
not insure. They don't always follow ABYC or any other independant standard,
although they certainley can if they feel like it. Insurance companies have a
direct interest in prohibiting anything which they known to be an unnecessary
risk.


Which is why they allow solder on a connection. Can you point to any
examples of a boat failing an insurance survey because of soldered
wiring where the connection followed the ABYC rules?

Especially when many boats pass insurance surveys
even if they don't meet all of the ABYC rules.


So, all surveyors are competent, honest and have advanced knowledge in all areas
of boat construction? I have news for you. Surveyors, for the most part, are
yard bums who pass a 20 question multiple choice quiz and pay a fee to join a
"Surveyors Association". It's not easy to find a truly competent one.


And you expect these incompetent surveyors to notice soldered
connections and fail the boat because of it?

Meanwhile, for those not completely glazed over - soldering boat wiring is the
absolutely wrong thing to do. This is nothing new. Try to find a new boat (ONE
boat) wired from the factory using solder. You won't. HINT: It's called "product
liability lawsuits".


Wrong. It's called "skilled labor intensive", which costs a whole lot
of money. If you're claiming it's because of product liability
lawsuits, you should be able to find an example of a boatmaker being
successfully sued because of soldered wiring that followed the ABYC
rules. I'd love to see that.

Steve

Stephen Baker May 31st 04 09:20 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
I think it is maybe time to have a look at the bottom line in this thread.

If the electrical system is down, and you have no power to solder things, then
you are screwed if you have an all-soldered vessel. If it is all crimped or
screw terminals, then you can fix it and be on your way.

Nuff said (I hope!)

Steve "if it ain't fixable, it doesn't belong on board"
Stephen C. Baker - Yacht Designer
http://members.aol.com/SailDesign/pr...cbweb/home.htm

Scott Vernon May 31st 04 11:51 PM

Can I use Solid wire for rewiring sailboat if not WHY?
 
Does MacGregor count?

SV

wrote

Please provide me with an email contact at ONE boat manufacturer that will
confirm that they use solder for wiring boats. This can be ANY

manufacturer,
including those who build multi-million dollar custom yachts where cost

for
something like this is not a consideration at all, and if it was better in

some
way, would be used as a sales tool and touted as a feature, and advantage

over
the competition. Just one will do...

BB



Steven Shelikoff June 1st 04 12:05 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
On Mon, 31 May 2004 20:19:50 GMT, wrote:

On Mon, 31 May 2004 14:05:11 GMT,
(Steven Shelikoff) wrote:


Meanwhile, for those not completely glazed over - soldering boat wiring is the
absolutely wrong thing to do. This is nothing new. Try to find a new boat (ONE
boat) wired from the factory using solder. You won't. HINT: It's called "product
liability lawsuits".


Wrong. It's called "skilled labor intensive", which costs a whole lot
of money. If you're claiming it's because of product liability
lawsuits, you should be able to find an example of a boatmaker being
successfully sued because of soldered wiring that followed the ABYC
rules.


You aren't very bright, are you? Companies do things to avoid product liability
suits. If they know something will potentially cost them more that they save by
doing it, they don't do it.


Talk about not being very bright, that statement makes no sense because
either way they go, soldered according to ABYC rules or crimped, there
is no danger of product liability lawsuits. The only danger of lawsuits
to them is if the wiring was not done properly, either soldered or just
crimped.

Even if product liability was an issue, that statement would only make
sense if they were doing something more expensive in order to avoid the
expense of a product liability lawsuit. That's not the case here, where
they're doing something less expensive and product liability lawsuits
are not a factor.

Did you find any lawsuits due to soldered connections that meet ABYC
rules? Didn't think so. They don't solder because it costs them more
money to solder.

I'd love to see that.


Please provide me with an email contact at ONE boat manufacturer that will
confirm that they use solder for wiring boats. This can be ANY manufacturer,
including those who build multi-million dollar custom yachts where cost for
something like this is not a consideration at all, and if it was better in some
way, would be used as a sales tool and touted as a feature, and advantage over
the competition. Just one will do...


Specious, since I'm not claiming that boat manufactures use solder in
their general wiring connections. In fact, I would be very surprised if
any do so since it so much greater in skilled labor cost. I'm saying
that it's perfectly ok to do so if the joint is properly done and
supported, and will not cause your boat to fail an insurance survey as
you have claimed.

Let's see here, on one side we have the unsupported ramblings of an
anonymous poster saying that soldering wiring joints is a no-no in all
circumstances. On the other side we have the ABYC rules, NASA specs,
noted authors such as Nigel Calder, and every marine surveyor I've ever
dealt with who have no problem with properly soldered wiring.

Until you can find just ONE cite supporting your claim that properly
soldered wiring (meeting ABYC rules, NASA specs, etc.) will cause your
boat to fail an insurance survey and cause you to have to rip out all
the wiring and replace it before being allowed into a marina or yacht
club, I think the informed reader can make their own decision as to
who's just blowing smoke.

Again, anonymous poster vs. ABYC, NASA, Calder, etc.

Steve

JAXAshby June 1st 04 01:03 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
I suspect it`s called "cheaper to crimp than to solder".
Bob Larder



you suspect wrong

JAXAshby June 1st 04 01:08 AM

Can I use Solid wire for rewiring sailboat if not WHY?
 
sevie, you do NOT solder connection (in the context of boating), for soldered
connections fail. you crimp connection, then solder if you are looking for
corrosion protection

From: (Steven Shelikoff)
Date: 5/31/2004 7:05 PM Eastern Standard Time
Message-id:

On Mon, 31 May 2004 20:19:50 GMT,
wrote:

On Mon, 31 May 2004 14:05:11 GMT,
(Steven Shelikoff)
wrote:


Meanwhile, for those not completely glazed over - soldering boat wiring is

the
absolutely wrong thing to do. This is nothing new. Try to find a new boat

(ONE
boat) wired from the factory using solder. You won't. HINT: It's called

"product
liability lawsuits".

Wrong. It's called "skilled labor intensive", which costs a whole lot
of money. If you're claiming it's because of product liability
lawsuits, you should be able to find an example of a boatmaker being
successfully sued because of soldered wiring that followed the ABYC
rules.


You aren't very bright, are you? Companies do things to avoid product

liability
suits. If they know something will potentially cost them more that they save

by
doing it, they don't do it.


Talk about not being very bright, that statement makes no sense because
either way they go, soldered according to ABYC rules or crimped, there
is no danger of product liability lawsuits. The only danger of lawsuits
to them is if the wiring was not done properly, either soldered or just
crimped.

Even if product liability was an issue, that statement would only make
sense if they were doing something more expensive in order to avoid the
expense of a product liability lawsuit. That's not the case here, where
they're doing something less expensive and product liability lawsuits
are not a factor.

Did you find any lawsuits due to soldered connections that meet ABYC
rules? Didn't think so. They don't solder because it costs them more
money to solder.

I'd love to see that.


Please provide me with an email contact at ONE boat manufacturer that will
confirm that they use solder for wiring boats. This can be ANY manufacturer,
including those who build multi-million dollar custom yachts where cost for
something like this is not a consideration at all, and if it was better in

some
way, would be used as a sales tool and touted as a feature, and advantage

over
the competition. Just one will do...


Specious, since I'm not claiming that boat manufactures use solder in
their general wiring connections. In fact, I would be very surprised if
any do so since it so much greater in skilled labor cost. I'm saying
that it's perfectly ok to do so if the joint is properly done and
supported, and will not cause your boat to fail an insurance survey as
you have claimed.

Let's see here, on one side we have the unsupported ramblings of an
anonymous poster saying that soldering wiring joints is a no-no in all
circumstances. On the other side we have the ABYC rules, NASA specs,
noted authors such as Nigel Calder, and every marine surveyor I've ever
dealt with who have no problem with properly soldered wiring.

Until you can find just ONE cite supporting your claim that properly
soldered wiring (meeting ABYC rules, NASA specs, etc.) will cause your
boat to fail an insurance survey and cause you to have to rip out all
the wiring and replace it before being allowed into a marina or yacht
club, I think the informed reader can make their own decision as to
who's just blowing smoke.

Again, anonymous poster vs. ABYC, NASA, Calder, etc.

Steve










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