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I'm not clear how you plan to support the kevlar during the layup.
Usually such boats are made using a vacuum bagging technique in a female mold...way too much work for one canoe. But I have seen descriptions of building a kevlar canoe where the kevlar and resin is layed up over a male mold that is built from strips fastened to section molds. See the book "Building Your Kevlar Canoe by James Moran". I think that this will work ok if you don't mind a canoe that isn't quite perfect on the outside of the hull. Personally, I think wood strip consruction, though it also has its drawbacks, produces a very beautiful boat. Unless you are really looking for something really light weight, wood strip seems like the best method. But you may have different ideas. I believe that the materials cost of building a kevlar canoe would exceed that of a wood strip canoe but the resale value would be less. That may or may not be a factor for you but keep in mind that once you build one, you will want to build another. And to answer your question about wood thickness, most canoes like you are talking about use 1/4 inch thick strips but I have built boats using 3/16 inch strips to try to save weight. sebastian wrote: thanks to the folks who provided feedback on my lofting question. Im going to build the ranger {15'} instead of the prospector (16') canoe, and im going to construct it with a kevlar-carbon layup instead of wood strip. Can anyone suggest the best way for me to adjust the size of the stations to accomodate the thin, uniform thickness of the composite layup compared to the wood. I'm going to use 3 layers of 5oz kevlar and one or two layers of unidirectional carbon so im guessing it will be about 1/8"-3/16" thick max. how thick is the wood stripping and is it relatively uniform in thickness ie can i just add 1/2" to all my patterns and have a decent work around? also i would like to not use foam core in my layup for simplicity and minimizing weight...but will the canoe sink like a rock if its swamped if its just kevlar/carbon/epoxy? I am wondering if i should use a 1/8" atc core cell between layers of kevlar...for buoyancy and stiffness. |
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