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Some thoughts.
Check with the builder before you do anything. Unless you bought a one-off, there may be a generic problem and a generic solution. You won't know unless you ask. It's human nature to assume the worst, but a lot of leaks are simple things we've overlooked. Are you sure there's no other mechanical fitting that could have become loose--cleanout, drain plug, sensor or gauge? No matter how well you sanitize the bilge and tank, keep ventilation running at least an hour before you cut or flood with CO2. 5 or 10#s of dry ice between the bilge and tank ought to do it. You can rent an explosive atmosphere tester at a tool rental store. If you have to cut through the deck to get to the tank, consider adding a permanent access. Lightening never strikes twice in the same spot...or does it? Same goes for the tank. If practicable, leave a manhole in the top of the tank under the accessway. A low flanged collar with thick fuel-friendly gasket and bolt-on cover is the way to go. With the collar flange up, nuts and bolts are always on the outside of the tank. Don't goof around with saddle patches and self-tapping screws, you'll just have to come back next year and do it right. And most important, if you don't have the expertise and equipment for welding aluminum, have a qualified shop do the work, you'll save money in the end. Good luck. |