On Tue, 5 Jul 2005 11:49:46 -0400, "Armond Perretta"
wrote:

I've used the "Stevens" method for many years with the following
modifications. Once cut, the pins are smoothed in a grinder to remove sharp
edges. This usually makes the ends somewhat rounded and actually quite
harmless.

After the pin is fitted and opened to the correct angle, I apply a dab of
silicone and let it harden. Usually (but not always), this means the pins
do not have to be taped.

Another trick is to fit all pins on the boat so that in use the split ends
all face in the same direction. Then a deck walk up only one side of the
boat allows you to scan the rig for missing pins, silicone "globs,", etc.,
and make necessary repairs.

Damn, that's good advice! Our YC workshop has a couple of bench
grinders to make this job a snap, and you could just use bath tub
grade silicone.

Thanks a lot!

R.