Nav wrote in message ...
Fuel:
Fuel contamination
Bug
Oil:
Bearing damage
Coolant leakage (colored)
Water (sludge)
Ring failure
Ooop that's six. Sorry
Thats Ok,
For about 45 dollars you can send your oil sample to a company like
http://www.herguth.com/testing/spectro.htm
I think the best test is the
Spectrochemical Analysis
The identification of the trace metals contained in an oil sample is
of prime importance in Condition Monitoring. Typically, an Atomic
Emission Spectrometer is used to identify common wear metals,
contaminates, and inorganic additives found in lubricants. This
analysis is typically rapid and inexpensive. Spectrochemical data is
reported in parts per million.
Common Sources of Metals
Wear Metals
Wear metals are the result of components in the system making contact
and creating a wear regime that is not desireable. Common sources of
wear metals a
Iron - Cylinders, liners, pistons, rings, valves, valve guides,
anti-friction bearings, gear train, accessory gear drives, shafts,
clutch plates, rust.
Aluminum - Pistons, bearing, blower/turbos, pump vanes, thrust
washers.
Chromium - Compression rings, chromate from cooling system,
anti-friction bearings, shafts.
Copper - Bearings, bushings, thrust washers, valve guides, injector
shields, oil cooler core tubes, some clutches. Additive in some oils,
anti-seize and gasket compound.
Lead - Bearings, platings, leaded gear lubes, leaded gasoline.
Tin - Bearins, platings.
Nickel - Shafts, valves, anti-friction bearings.
Silver - Silver solder, wrist pin bushings (EMD).
Vanadium - By-products of heavy fuel oil and occasionally a wear
metal.
Contaminants
Contaminants are usually the result of outside ingression of
undesirable elements in the oil.
Silicon - Sand, dirt, dust, also contained as Silicone in new oil as
anti-foam agent,low concentrations. Also anti-freeze and gasket
sealing compounds.
Sodium - Contained in some new oils. Also contamination from
anti-freeze, salt water.
Boron - A contamination from anti-freeze. Is also used as an additive
is some gear oil formulations.
Additive Metals
We also measure certain metallic elements that are found as additives
in a variety of lubricating oils. The primary purpose of analyzing for
the additives is to ensure that the appropriate additives are present
and that there are no other inorganic additives that indicate that
cross-contamination has occurred. Performing an analysis on the fresh
un-used lubricant will show which additives are there and which are
not. Subsequent oil samples can be compared to this baseline.
Zinc - Is a component of the lubricant additive ZDDP
(zinc-dithio-dialkyl-phosphate), which is an anti-wear (AW)additive
for hydraulic oils, engine oils, transmission fluids, and some
circulating oils.
Phosphorus - Is the other component of the lubricant additive ZDDP
(zinc-dithio-dialkyl-phosphate), which is an anti-wear (AW) additive
for hydraulic oils, engine oils, transmission fluids, and some
circulating oils. Phosphorus can also be present in some turbine type
oils and gear oils as an anti-scuff additive.
Calcium - Engine oils , hydraulic oils, transmission fluids, and some
circulating oils contain calcium in the form of calcium sulfonate or
calcium phenate. It is formulated to act as a detergent /dispersant.
Barium & Magnesium - These inorganic additives are sometimes used in
the place of or combination with calcium for the same purpose.
Molybdenum - Most often molybdenum is in the form of molybdenum
disulfide, which is intended to act as a mechanical friction modifier.
Cadmium - Contained in some new oils as an additive.
Manganese - Contained in some new oils as an additive.
Titanium - Contained in some alloys.
How It Works
The oil sample is ionized in a control chamber; the light from this
burning process is separated by a diffraction grating (much like a
prism). Each element emits its own characteristic wavelength of light
(energy). Photomultiplier tubes are positioned to collect this light
from the specific metals. With the aid of a computer, the intensity of
light is compared to a standard and converted to parts per million.
The value of emission spectroscopy is well known. The laboratory can
evaluate trends in wear rates, cross contamination with different
lubricants (additives), contamination from silicon (dirt) and coolant
additives. However, the user should be aware of certain drawbacks. The
particle size of the elements in question has a great impact on the
ability of the spectrometer to completely and consistently excite them
to the state required for accurate analysis (for a solution to this
problem, see Ferrography). This problem is so extreme in certain
applications that a digesting process is required prior to the
analysis in order to get all of the particles in the sample to a
soluble state for accurate and consistent results.
You get the 5 points.
I did a test on my gen set when I rebuilt it 5 years ago. Have many
hours now on it and Im starting to see soot. Think its just needs the
injectors rebuildt but... Im glad I have my old report to compare with
a new report.
Cheers
Joe wrote:
Ever bother to cut your filters up? Not blunt filters that Mooron
uses, but your Fuel Oil and Water.
You should, you can learn much about whats going on.
For 5 asa points tell me 5 things you can learn by cutting up your old
filters.
Joe