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TJ[_3_] September 9th 08 01:50 PM

2-cycle ring installation
 
I know that when new rings are installed in 4-cycle engines that it is
generally recommended that the cylinder walls be honed to remove the
glaze, so the the new rings will seat properly. Is the same true of
2-cycle engines?

I expect it is, but I just thought I'd check.

TJ

[email protected] September 9th 08 02:26 PM

2-cycle ring installation
 
On Sep 9, 8:50*am, TJ wrote:
I know that when new rings are installed in 4-cycle engines that it is
generally recommended that the cylinder walls be honed to remove the
glaze, so the the new rings will seat properly. Is the same true of
2-cycle engines?

I expect it is, but I just thought I'd check.

TJ


TJ, any shop manual I've seen for any type of 2 cycles used the same
honing procedure as a 4 stroke. So, after checking taper, out of
round, and out of spec bore, I'd use a ball type hone if it were me.

jamesgangnc September 9th 08 02:43 PM

2-cycle ring installation
 
"TJ" wrote in message
...
I know that when new rings are installed in 4-cycle engines that it is
generally recommended that the cylinder walls be honed to remove the glaze,
so the the new rings will seat properly. Is the same true of 2-cycle
engines?

I expect it is, but I just thought I'd check.

TJ


Majority of the time. There have been a few 2 strokes that used chrome
cylinders. Those can not be bored or honed. It's unlikely that you have
one but pretty obvious when you look at them.



Eisboch September 9th 08 03:03 PM

2-cycle ring installation
 

"jamesgangnc" wrote in message
m...
"TJ" wrote in message
...
I know that when new rings are installed in 4-cycle engines that it is
generally recommended that the cylinder walls be honed to remove the
glaze, so the the new rings will seat properly. Is the same true of
2-cycle engines?

I expect it is, but I just thought I'd check.

TJ


Majority of the time. There have been a few 2 strokes that used chrome
cylinders. Those can not be bored or honed. It's unlikely that you have
one but pretty obvious when you look at them.


I was told that the cylinders become somewhat oblong rather than round in
diameter on engines with a lot of hours and usually require boring first
when rebuilding.

Eisboch




TJ[_3_] September 9th 08 05:26 PM

2-cycle ring installation
 
jamesgangnc wrote:
"TJ" wrote in message
...
I know that when new rings are installed in 4-cycle engines that it is
generally recommended that the cylinder walls be honed to remove the glaze,
so the the new rings will seat properly. Is the same true of 2-cycle
engines?

I expect it is, but I just thought I'd check.

TJ


Majority of the time. There have been a few 2 strokes that used chrome
cylinders. Those can not be bored or honed. It's unlikely that you have
one but pretty obvious when you look at them.


Yeah, I ran into that once with a chainsaw. Had to replace the whole
block. These days, I probably wouldn't do that again. Chainsaws are
everywhere, and always on sale somewhere. Even good ones, sometimes.

TJ

TJ[_3_] September 9th 08 05:34 PM

2-cycle ring installation
 
Eisboch wrote:
"jamesgangnc" wrote in message
m...
"TJ" wrote in message
...
I know that when new rings are installed in 4-cycle engines that it is
generally recommended that the cylinder walls be honed to remove the
glaze, so the the new rings will seat properly. Is the same true of
2-cycle engines?

I expect it is, but I just thought I'd check.

TJ

Majority of the time. There have been a few 2 strokes that used chrome
cylinders. Those can not be bored or honed. It's unlikely that you have
one but pretty obvious when you look at them.


I was told that the cylinders become somewhat oblong rather than round in
diameter on engines with a lot of hours and usually require boring first
when rebuilding.

Eisboch



This was a used block, so I don't know how many hours it had on it
before I got it. However, since I've had it I'd calculate less than 1000
over the course of 20 years. Oh, and maybe five minutes of running
overheated. But considering the way it still starts and runs, I'm gonna
gamble that it's not TOO far out-of-round.

I have a hone I've used on small engines before. It's one of those that
goes in a drill and has three spring-loaded legs with small stones on
them. It should do the job OK. It worked on my garden tractor, and that
has many more hours than the outboard has.

TJ

[email protected] September 9th 08 05:57 PM

2-cycle ring installation
 
On Sep 9, 12:26*pm, TJ wrote:
jamesgangnc wrote:
"TJ" wrote in message
...
I know that when new rings are installed in 4-cycle engines that it is
generally recommended that the cylinder walls be honed to remove the glaze,
so the the new rings will seat properly. Is the same true of 2-cycle
engines?


I expect it is, but I just thought I'd check.


TJ


Majority of the time. *There have been a few 2 strokes that used chrome
cylinders. *Those can not be bored or honed. *It's unlikely that you have
one but pretty obvious when you look at them.


Yeah, I ran into that once with a chainsaw. Had to replace the whole
block. These days, I probably wouldn't do that again. Chainsaws are
everywhere, and always on sale somewhere. Even good ones, sometimes.

TJ- Hide quoted text -

- Show quoted text -


Yeah, I know what you mean! Used to be, I'd rebuild anything, now
days, it's almost cheaper to go buy another chain saw, blower, or weed
whacker!

[email protected] September 9th 08 06:00 PM

2-cycle ring installation
 
On Sep 9, 10:03*am, "Eisboch" wrote:
"jamesgangnc" wrote in message

m...

"TJ" wrote in message
...
I know that when new rings are installed in 4-cycle engines that it is
generally recommended that the cylinder walls be honed to remove the
glaze, so the the new rings will seat properly. Is the same true of
2-cycle engines?


I expect it is, but I just thought I'd check.


TJ


Majority of the time. *There have been a few 2 strokes that used chrome
cylinders. *Those can not be bored or honed. *It's unlikely that you have
one but pretty obvious when you look at them.


I was told that the cylinders become somewhat oblong rather than round in
diameter on engines with a lot of hours and usually require boring first
when rebuilding.

Eisboch


One thing to watch out for, is taper. If the bottom portion of the
cylinder bore is out of spec, you can get piston slap. If the bore
gets too large, it can slap so hard that the piston skirts break.

Lost In Space/Woodchuck[_3_] September 9th 08 10:33 PM

2-cycle ring installation
 
All depends if it's a steel, chrome, nicksil, or nicom cylinder bore.


"TJ" wrote in message
...
I know that when new rings are installed in 4-cycle engines that it is
generally recommended that the cylinder walls be honed to remove the glaze,
so the the new rings will seat properly. Is the same true of 2-cycle
engines?

I expect it is, but I just thought I'd check.

TJ




Richard Casady September 10th 08 09:32 PM

2-cycle ring installation
 
On Tue, 9 Sep 2008 17:33:28 -0400, "Lost In Space/Woodchuck"
wrote:

All depends if it's a steel, chrome, nicksil, or nicom cylinder bore.


"TJ" wrote in message
...
I know that when new rings are installed in 4-cycle engines that it is
generally recommended that the cylinder walls be honed to remove the glaze,
so the the new rings will seat properly. Is the same true of 2-cycle
engines?

I expect it is, but I just thought I'd check.


Most cars are plain cast iron: most outboards are plain aluminum.

Casady

[email protected] September 11th 08 12:07 AM

2-cycle ring installation
 
On Wed, 10 Sep 2008 20:32:22 GMT, (Richard
Casady) wrote:

On Tue, 9 Sep 2008 17:33:28 -0400, "Lost In Space/Woodchuck"
wrote:

All depends if it's a steel, chrome, nicksil, or nicom cylinder bore.


"TJ" wrote in message
...
I know that when new rings are installed in 4-cycle engines that it is
generally recommended that the cylinder walls be honed to remove the glaze,
so the the new rings will seat properly. Is the same true of 2-cycle
engines?

I expect it is, but I just thought I'd check.


Most cars are plain cast iron: most outboards are plain aluminum.

Casady


Most aluminum cylinders have a sleeve of another, harder material. A
"plain aluminum" cylinder wouldn't live very long.

Calif Bill September 11th 08 02:14 AM

2-cycle ring installation
 

wrote in message
...
On Wed, 10 Sep 2008 20:32:22 GMT, (Richard
Casady) wrote:

On Tue, 9 Sep 2008 17:33:28 -0400, "Lost In Space/Woodchuck"
wrote:

All depends if it's a steel, chrome, nicksil, or nicom cylinder bore.


"TJ" wrote in message
.. .
I know that when new rings are installed in 4-cycle engines that it is
generally recommended that the cylinder walls be honed to remove the
glaze,
so the the new rings will seat properly. Is the same true of 2-cycle
engines?

I expect it is, but I just thought I'd check.


Most cars are plain cast iron: most outboards are plain aluminum.

Casady


Most aluminum cylinders have a sleeve of another, harder material. A
"plain aluminum" cylinder wouldn't live very long.


I think the only "aluminum" cylinder was the Chevy Vega.



[email protected] September 11th 08 03:34 AM

2-cycle ring installation
 
On Wed, 10 Sep 2008 18:14:46 -0700, "Calif Bill"
wrote:


wrote in message
.. .
On Wed, 10 Sep 2008 20:32:22 GMT, (Richard
Casady) wrote:

On Tue, 9 Sep 2008 17:33:28 -0400, "Lost In Space/Woodchuck"
wrote:

All depends if it's a steel, chrome, nicksil, or nicom cylinder bore.


"TJ" wrote in message
. ..
I know that when new rings are installed in 4-cycle engines that it is
generally recommended that the cylinder walls be honed to remove the
glaze,
so the the new rings will seat properly. Is the same true of 2-cycle
engines?

I expect it is, but I just thought I'd check.

Most cars are plain cast iron: most outboards are plain aluminum.

Casady


Most aluminum cylinders have a sleeve of another, harder material. A
"plain aluminum" cylinder wouldn't live very long.


I think the only "aluminum" cylinder was the Chevy Vega.


I think you are wrong about that, as well.

The cylinder bore was silicon in early models and they later switched
to iron sleeves. They had additional woes due to the iron head mated
to the aluminum block.




Eisboch September 11th 08 06:03 AM

2-cycle ring installation
 

"Calif Bill" wrote in message
m...



I think the only "aluminum" cylinder was the Chevy Vega.



I think you are correct.

Aluminum can be hard anodized however, resulting in a surface hardness on
the Rockwell scale very close to steel.

Eisboch



Calif Bill September 11th 08 06:40 AM

2-cycle ring installation
 

wrote in message
...
On Wed, 10 Sep 2008 18:14:46 -0700, "Calif Bill"
wrote:


wrote in message
. ..
On Wed, 10 Sep 2008 20:32:22 GMT, (Richard
Casady) wrote:

On Tue, 9 Sep 2008 17:33:28 -0400, "Lost In Space/Woodchuck"
wrote:

All depends if it's a steel, chrome, nicksil, or nicom cylinder bore.


"TJ" wrote in message
.. .
I know that when new rings are installed in 4-cycle engines that it is
generally recommended that the cylinder walls be honed to remove the
glaze,
so the the new rings will seat properly. Is the same true of 2-cycle
engines?

I expect it is, but I just thought I'd check.

Most cars are plain cast iron: most outboards are plain aluminum.

Casady

Most aluminum cylinders have a sleeve of another, harder material. A
"plain aluminum" cylinder wouldn't live very long.


I think the only "aluminum" cylinder was the Chevy Vega.


I think you are wrong about that, as well.

The cylinder bore was silicon in early models and they later switched
to iron sleeves. They had additional woes due to the iron head mated
to the aluminum block.




Was a high silicon content aluminum. Had to be injection molded and cooled
quickly or the silicon would precipitate out of the aluminum and leave a
soft aluminum surface. The problem was defective head gaskets. They were
porous.



Calif Bill September 11th 08 06:41 AM

2-cycle ring installation
 

"Eisboch" wrote in message
...

"Calif Bill" wrote in message
m...



I think the only "aluminum" cylinder was the Chevy Vega.



I think you are correct.

Aluminum can be hard anodized however, resulting in a surface hardness on
the Rockwell scale very close to steel.

Eisboch


See my other reply regards the silicon content.



Eisboch September 11th 08 06:50 AM

2-cycle ring installation
 

"Eisboch" wrote in message
...

"Calif Bill" wrote in message
m...



I think the only "aluminum" cylinder was the Chevy Vega.



I think you are correct.

Aluminum can be hard anodized however, resulting in a surface hardness on
the Rockwell scale very close to steel.

Eisboch



Further on this: (I looked it up because I was curious) .....

The original Vega block was a cast aluminum alloy, called 390, that was
16-18% Silicon, 4-4.5% Copper and the rest, pure aluminum.
It had no cast iron cylinder liners. The Si content increased wear
resistance by allowing primary crystals of Si to precipitate out of the
aluminum.

This was all part of a general industry driven evolution of the use of
aluminum as new alloys were developed and applications were being tried.

It's also one of the reasons I've never been a big GM fan. It seems like
they, more so than the other manufacturers, have a history of experimenting
with things, like metallurgy in this case, using their customer's cars as
the guinea pig test beds.

In the case of the Vega, it certainly was a flop.


Eisboch





Tim September 11th 08 11:10 AM

2-cycle ring installation
 
On Sep 11, 12:50*am, "Eisboch" wrote:
"Eisboch" wrote in message

...







"Calif Bill" wrote in message
om...


I think the only "aluminum" cylinder was the Chevy Vega.


I think you are correct.


Aluminum can be hard anodized however, resulting in a surface hardness on
the Rockwell scale very close to steel.


Eisboch


Further on this: *(I looked it up because I was curious) .....

The original Vega block was a cast aluminum alloy, called 390, that was
16-18% Silicon, 4-4.5% Copper and the rest, pure aluminum.
It had no cast iron cylinder liners. *The Si content increased wear
resistance by allowing primary crystals of Si to precipitate out of the
aluminum.

This was all part of a general industry driven evolution of the use of
aluminum as new alloys were developed and applications were being tried.

It's also one of the reasons I've never been a big GM fan. * It seems like
they, more so than the other manufacturers, have a history of experimenting
with things, like metallurgy in this case, using their customer's cars as
the guinea pig test beds.

In the case of the Vega, it certainly was a flop.

Eisboch- Hide quoted text -

- Show quoted text -


Yeah, they public becomes the lab rat, and yes, gm was/is guilty.

when they put the steel liners in that vega engine, they made a good
engine... finally.

But it lasted about a year or so and got ditched because the pubic was
sick of their crap.


[email protected] September 11th 08 11:28 AM

2-cycle ring installation
 
On Wed, 10 Sep 2008 22:40:50 -0700, "Calif Bill"
wrote:


wrote in message
.. .
On Wed, 10 Sep 2008 18:14:46 -0700, "Calif Bill"
wrote:


wrote in message
...
On Wed, 10 Sep 2008 20:32:22 GMT, (Richard
Casady) wrote:

On Tue, 9 Sep 2008 17:33:28 -0400, "Lost In Space/Woodchuck"
wrote:

All depends if it's a steel, chrome, nicksil, or nicom cylinder bore.


"TJ" wrote in message
. ..
I know that when new rings are installed in 4-cycle engines that it is
generally recommended that the cylinder walls be honed to remove the
glaze,
so the the new rings will seat properly. Is the same true of 2-cycle
engines?

I expect it is, but I just thought I'd check.

Most cars are plain cast iron: most outboards are plain aluminum.

Casady

Most aluminum cylinders have a sleeve of another, harder material. A
"plain aluminum" cylinder wouldn't live very long.

I think the only "aluminum" cylinder was the Chevy Vega.


I think you are wrong about that, as well.

The cylinder bore was silicon in early models and they later switched
to iron sleeves. They had additional woes due to the iron head mated
to the aluminum block.




Was a high silicon content aluminum. Had to be injection molded and cooled
quickly or the silicon would precipitate out of the aluminum and leave a
soft aluminum surface. The problem was defective head gaskets. They were
porous.


Nope. The cylinders got etched leaving a silicon bore. The problem
with the head gaskets was the different expansion and contraction
rates of the iron head on the alumninum block. No gasket in the world
could make up for that, as they found out.




[email protected] September 11th 08 01:36 PM

2-cycle ring installation
 
On Sep 11, 1:50*am, "Eisboch" wrote:
"Eisboch" wrote in message

...







"Calif Bill" wrote in message
om...


I think the only "aluminum" cylinder was the Chevy Vega.


I think you are correct.


Aluminum can be hard anodized however, resulting in a surface hardness on
the Rockwell scale very close to steel.


Eisboch


Further on this: *(I looked it up because I was curious) .....

The original Vega block was a cast aluminum alloy, called 390, that was
16-18% Silicon, 4-4.5% Copper and the rest, pure aluminum.
It had no cast iron cylinder liners. *The Si content increased wear
resistance by allowing primary crystals of Si to precipitate out of the
aluminum.

This was all part of a general industry driven evolution of the use of
aluminum as new alloys were developed and applications were being tried.

It's also one of the reasons I've never been a big GM fan. * It seems like
they, more so than the other manufacturers, have a history of experimenting
with things, like metallurgy in this case, using their customer's cars as
the guinea pig test beds.

In the case of the Vega, it certainly was a flop.

Eisboch- Hide quoted text -

- Show quoted text -


I'll tell ya something about the Vega and Pinto. Although they were
both pieces of crap, it was the start of new technology that produced
smaller power plants that had decent weight to power ratios. A lot of
the technology from those days drove what's in today's vehicles.

Eisboch September 11th 08 02:31 PM

2-cycle ring installation
 

wrote in message
...

I'll tell ya something about the Vega and Pinto. Although they were
both pieces of crap, it was the start of new technology that produced
smaller power plants that had decent weight to power ratios. A lot of
the technology from those days drove what's in today's vehicles.

----------------------------------

We had a '72 Pinto. It was the first new car I ever bought. $2,600 bucks,
financed through the Navy Federal Credit Union.
Other than the issue of the exploding gas tank if you got hit from the rear,
it was actually not a bad little car.
When I was transferred to Puerto Rico, I shipped it there. About a month
later a local walked up our driveway and asked, "How much?" At first I
didn't know what he was asking (speaking in Spanish). He pulled a wad of
bills out of his pocket and offered me $3,000. I shook my head "No", and
he added another 200 bucks. I took the cash and handed him the keys.

Eisboch



HK September 11th 08 02:41 PM

2-cycle ring installation
 
Eisboch wrote:
wrote in message
...

I'll tell ya something about the Vega and Pinto. Although they were
both pieces of crap, it was the start of new technology that produced
smaller power plants that had decent weight to power ratios. A lot of
the technology from those days drove what's in today's vehicles.

----------------------------------

We had a '72 Pinto. It was the first new car I ever bought. $2,600 bucks,
financed through the Navy Federal Credit Union.
Other than the issue of the exploding gas tank if you got hit from the rear,
it was actually not a bad little car.
When I was transferred to Puerto Rico, I shipped it there. About a month
later a local walked up our driveway and asked, "How much?" At first I
didn't know what he was asking (speaking in Spanish). He pulled a wad of
bills out of his pocket and offered me $3,000. I shook my head "No", and
he added another 200 bucks. I took the cash and handed him the keys.

Eisboch




Smaller power plants with higher power to weight (and displacement)
ratios were being used in European cars long before the American
manufacturers began to market them in a serious manner.

Are any U.S. manufacturers still using pushrods instead of overhead cams?

[email protected] September 11th 08 02:57 PM

2-cycle ring installation
 
On Sep 11, 9:31*am, "Eisboch" wrote:
wrote in message

...

I'll tell ya something about the Vega and Pinto. Although they were
both pieces of crap, it was the start of new technology that produced
smaller power plants that had decent weight to power ratios. A lot of
the technology from those days drove what's in today's vehicles.

----------------------------------

We had a '72 Pinto. *It was the first new car I ever bought. *$2,600 bucks,
financed through the Navy Federal Credit Union.
Other than the issue of the exploding gas tank if you got hit from the rear,
it was actually not a bad little car.
When I was transferred to Puerto Rico, I shipped it there. *About a month
later a local walked up our driveway and asked, "How much?" * At first I
didn't know what he was asking *(speaking in Spanish). * He pulled a wad of
bills out of his pocket and offered me $3,000. * I shook my head "No", and
he added another 200 bucks. * I took the cash and handed him the keys.

Eisboch


My wife tells a funny story about a Pinto she owned. It got stolen in
San Francisco. If I remember, it had the Rolls Royce looking front
end. Anyway, she calls the cops, cops come, ask her for information.
She's crying. goes through the description, and she tells them it's a
such and such color Pinto. The cop just looked at her and said, why
are you crying?!


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