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Paul September 20th 04 11:54 PM

Water in all cylinders
 
After taking the boat out just a few times this your I couldn't crank the
engine anymore. Replaced the starter, removed all spark plugs, cranked and
fount all cylinders in a 5L V8 OMC 305 engine flooded. Pumped out water,
flushed cyl. (sprayed inside the cylinders and cranked) with WD-40 few times
until dry and finally sprayed 1 can of fogging oil into all 8 cylinders. I
pulled the intake manifold and there is lots of rust in the intake passages
in both, intake manifold and both cylinder heads. Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect exhaust.
(verified by creating a closed loop coolant system and eliminating exhaust
altogether). Same issue. I also noticed rust on the bottom of the carb (4
barrel). My suspect is a leak between cooling passages and cylinders intakes
in the intake manifold. Can't also imagine how a cracked block would flood
all 8 cyl. at once. Please indicate how to test, diagnose the problem. Any
thoughts on the intake idea?
Thx,
Paul



dixon September 21st 04 02:09 AM



--
"Paul" wrote in message
. cable.rogers.com...
After taking the boat out just a few times this your I couldn't crank the
engine anymore. Replaced the starter, removed all spark plugs, cranked and
fount all cylinders in a 5L V8 OMC 305 engine flooded. Pumped out water,
flushed cyl. (sprayed inside the cylinders and cranked) with WD-40 few

times
until dry and finally sprayed 1 can of fogging oil into all 8 cylinders. I
pulled the intake manifold and there is lots of rust in the intake

passages
in both, intake manifold and both cylinder heads. Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect exhaust.
(verified by creating a closed loop coolant system and eliminating exhaust
altogether). Same issue. I also noticed rust on the bottom of the carb (4
barrel). My suspect is a leak between cooling passages and cylinders

intakes
in the intake manifold. Can't also imagine how a cracked block would flood
all 8 cyl. at once. Please indicate how to test, diagnose the problem. Any
thoughts on the intake idea?
Thx,
Paul

I had the same problem this year in my boat. I have 454 chevys. Water was in
several cyls. last fall when we winterized. We run it clean and fogged it
heavy. In the spring both motors had water in several cylinders again. There
was even 3 or 4 qts. of water in the oil in both motors. The problem was the
boat cover over time lost its waterproof qualities and rain water was able
to run on the motors. The air cleaners are poorly designed for water running
on the top air cleaner cover. Water will run into the wire screen elements
and into the carbs. After discovering this I now put plastic bags over the
air cleaners after use and have had no more water trouble. A better answer
would be to put another type of air cleaner top on ( bigger than the orig).
Maybe a china cap type thing.
Dixon



JamesgangNC September 21st 04 03:09 AM

Possibly getting in thru the spark arrestor. Or a cracked/rusted out intake
manifold.

"Paul" wrote in message
. cable.rogers.com...
After taking the boat out just a few times this your I couldn't crank the
engine anymore. Replaced the starter, removed all spark plugs, cranked and
fount all cylinders in a 5L V8 OMC 305 engine flooded. Pumped out water,
flushed cyl. (sprayed inside the cylinders and cranked) with WD-40 few
times
until dry and finally sprayed 1 can of fogging oil into all 8 cylinders. I
pulled the intake manifold and there is lots of rust in the intake
passages
in both, intake manifold and both cylinder heads. Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect exhaust.
(verified by creating a closed loop coolant system and eliminating exhaust
altogether). Same issue. I also noticed rust on the bottom of the carb (4
barrel). My suspect is a leak between cooling passages and cylinders
intakes
in the intake manifold. Can't also imagine how a cracked block would flood
all 8 cyl. at once. Please indicate how to test, diagnose the problem. Any
thoughts on the intake idea?
Thx,
Paul





Paul September 21st 04 04:10 AM


Intake looks great from top and is in generally v. good condition. Of course
I cannot eliminate water getting into the intake through flame arrestor
(especially that I do not have a special cover that goes on top) but when
the engine is run on a water hose there is steam coming out of the outdrive
that would indicate some leak. Both head gaskets were replaced and the old
ones did not show any leakage or damage.
Here's my trouble:
- can't imagine cracked block as this would not fill the cylinders with
water (not all of them at once), or will it?
- head gaskets replaced, intake manifold inspected and intake gaskets
replaced (no crack signs from the bottom)
- rust in all intake passages from carb and under the carb
- rust in the head intakes, both sides especially the middle passages
closest to the carb
- water in the oil, oil filter and crankcase
- cylinders filled with fresh water (quite a lot)
- no indication of a cracked block (on the outside)
- no watermarks on the flame arrestor indicating water dripping from the
engine cover
- steam from the exhaust (that eliminates water dripping into the intake)
- exhaust manifolds were cleaned and there are no rust marks inside
- the only rusted area is the bottom of the carb, inside of the intake
manifold and all cylinders/spark plugs.

I tried to look into every possibility and am still puzzled. Only
explanation would be a cracked intake manifold leaking into the intake
passages then via cylinders down into the crankcase. Am I wrong? How to
pinpoint the source of the problem?





"JamesgangNC" wrote in message
ink.net...
Possibly getting in thru the spark arrestor. Or a cracked/rusted out

intake
manifold.

"Paul" wrote in message
. cable.rogers.com...
After taking the boat out just a few times this your I couldn't crank

the
engine anymore. Replaced the starter, removed all spark plugs, cranked

and
fount all cylinders in a 5L V8 OMC 305 engine flooded. Pumped out water,
flushed cyl. (sprayed inside the cylinders and cranked) with WD-40 few
times
until dry and finally sprayed 1 can of fogging oil into all 8 cylinders.

I
pulled the intake manifold and there is lots of rust in the intake
passages
in both, intake manifold and both cylinder heads. Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect exhaust.
(verified by creating a closed loop coolant system and eliminating

exhaust
altogether). Same issue. I also noticed rust on the bottom of the carb

(4
barrel). My suspect is a leak between cooling passages and cylinders
intakes
in the intake manifold. Can't also imagine how a cracked block would

flood
all 8 cyl. at once. Please indicate how to test, diagnose the problem.

Any
thoughts on the intake idea?
Thx,
Paul







rmcinnis September 21st 04 06:59 AM


"Paul" wrote in message
. cable.rogers.com...
After taking the boat out just a few times this your I couldn't crank the
engine anymore. Replaced the starter, removed all spark plugs, cranked and
fount all cylinders in a 5L V8 OMC 305 engine flooded.


Does this mean that water came out of all 8 cylinders after yo had removed
the plugs?

Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect exhaust.
(verified by creating a closed loop coolant system and eliminating exhaust
altogether).


I am not sure what you mean here. How does creating a closed loop cooling
eliminate the exhaust? Did you create a closed loop cooling system, run the
motor and have all 8 cylinders fill with water again?

When you ran the motor this way, did you not have any water running through
the exhaust system?

My suspect is a leak between cooling passages and cylinders intakes
in the intake manifold. Can't also imagine how a cracked block would flood
all 8 cyl. at once.


If I understand the situation properly it doesn't sound like the water
enters the cylinder(s) while the engine is running, but rather after the
engine is shut down. If you get water into one cylinder it is easy for it
to migrate to the other cylinders, all it takes is for the intake valve to
be open. The water will flow from the flooded cylinder up into the intake
manifold. At least one other intake valve will be open at the same time
which means it will flood also. When you crank the engine the remaining
cylinders will draw in any water remaining in the intake manifold and they
will flood as well.

You apparently have a leak between the water jacket and either a cylinder
directly or into the intake manifold. This could be from a gasket failure,
either the head gasket (fairly common failure) or the intake manifold gasket
(pretty rare, but certainly possible). If the failure is in the head gasket
a compression check should show which cylinder is the problem.

If the problem is not a gasket then I would bet that the intake manifold has
rusted through to the cooling system. If you still have your "closed
system" rigged up try pressurizing it and seeing if it holds pressure. This
is a standard test on radiator systems, and you can purchase a small pump
and pressure guage that installs in place of the radiator cap for this
purpose. The cooling system should be able to hold 13 PSI without any
significant loss.

Rod



Calif Bill September 21st 04 07:44 AM


"rmcinnis" wrote in message
...

"Paul" wrote in message
. cable.rogers.com...
After taking the boat out just a few times this your I couldn't crank

the
engine anymore. Replaced the starter, removed all spark plugs, cranked

and
fount all cylinders in a 5L V8 OMC 305 engine flooded.


Does this mean that water came out of all 8 cylinders after yo had removed
the plugs?

Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect exhaust.
(verified by creating a closed loop coolant system and eliminating

exhaust
altogether).


I am not sure what you mean here. How does creating a closed loop cooling
eliminate the exhaust? Did you create a closed loop cooling system, run

the
motor and have all 8 cylinders fill with water again?

When you ran the motor this way, did you not have any water running

through
the exhaust system?

My suspect is a leak between cooling passages and cylinders intakes
in the intake manifold. Can't also imagine how a cracked block would

flood
all 8 cyl. at once.


If I understand the situation properly it doesn't sound like the water
enters the cylinder(s) while the engine is running, but rather after the
engine is shut down. If you get water into one cylinder it is easy for it
to migrate to the other cylinders, all it takes is for the intake valve to
be open. The water will flow from the flooded cylinder up into the intake
manifold. At least one other intake valve will be open at the same time
which means it will flood also. When you crank the engine the remaining
cylinders will draw in any water remaining in the intake manifold and they
will flood as well.

You apparently have a leak between the water jacket and either a cylinder
directly or into the intake manifold. This could be from a gasket failure,
either the head gasket (fairly common failure) or the intake manifold

gasket
(pretty rare, but certainly possible). If the failure is in the head

gasket
a compression check should show which cylinder is the problem.

If the problem is not a gasket then I would bet that the intake manifold

has
rusted through to the cooling system. If you still have your "closed
system" rigged up try pressurizing it and seeing if it holds pressure.

This
is a standard test on radiator systems, and you can purchase a small pump
and pressure guage that installs in place of the radiator cap for this
purpose. The cooling system should be able to hold 13 PSI without any
significant loss.

Rod



Cheaper to take the boat to someone to do the pressure test. It is about
$135 for the radiator pressure tester. They have been making these things
for 50 years, and the price is still way to high.



Paul September 21st 04 08:06 AM

Yes, water was presesnt in all cylinders, all plugs were wet and most of the
water was in the middle cyl. 4,6,3,7 but also in the rest of them. Intake
passages are nicely red, so are the connecting cyl. head ports.

I created a closed loop bypassing exhaust altogether, only the block, heads
and intake was in the loop. Water inlet was inside the bucket, so was the
outlet that would normally lead to exhaust manifolds. You could see the
engine sucking from and throwing water back out into the bucket.

Engine also takes the water running (steam) but it is all more apparent whan
you shut down.
I can't comprehend the idea of water travelling from one cyl to another.
Cylinders are air-tight´and intake valve is open only during the downstroke
so how could the piston push water out into the intake (?). That would make
the engine fail any compression test wouldn't it?
As to compression, it is 150-170 on all cyl.
Head gaskets were replaced and old ones were still good, no problem. Bottom
of the carb is quite badly rusted indicating that it has freq. contact with
water (?).
This is a major leak and lots of water enters the engine and cylinders.



"rmcinnis" wrote in message
...

"Paul" wrote in message
. cable.rogers.com...
After taking the boat out just a few times this your I couldn't crank

the
engine anymore. Replaced the starter, removed all spark plugs, cranked

and
fount all cylinders in a 5L V8 OMC 305 engine flooded.


Does this mean that water came out of all 8 cylinders after yo had removed
the plugs?

Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect exhaust.
(verified by creating a closed loop coolant system and eliminating

exhaust
altogether).


I am not sure what you mean here. How does creating a closed loop cooling
eliminate the exhaust? Did you create a closed loop cooling system, run

the
motor and have all 8 cylinders fill with water again?

When you ran the motor this way, did you not have any water running

through
the exhaust system?

My suspect is a leak between cooling passages and cylinders intakes
in the intake manifold. Can't also imagine how a cracked block would

flood
all 8 cyl. at once.


If I understand the situation properly it doesn't sound like the water
enters the cylinder(s) while the engine is running, but rather after the
engine is shut down. If you get water into one cylinder it is easy for it
to migrate to the other cylinders, all it takes is for the intake valve to
be open. The water will flow from the flooded cylinder up into the intake
manifold. At least one other intake valve will be open at the same time
which means it will flood also. When you crank the engine the remaining
cylinders will draw in any water remaining in the intake manifold and they
will flood as well.

You apparently have a leak between the water jacket and either a cylinder
directly or into the intake manifold. This could be from a gasket failure,
either the head gasket (fairly common failure) or the intake manifold

gasket
(pretty rare, but certainly possible). If the failure is in the head

gasket
a compression check should show which cylinder is the problem.

If the problem is not a gasket then I would bet that the intake manifold

has
rusted through to the cooling system. If you still have your "closed
system" rigged up try pressurizing it and seeing if it holds pressure.

This
is a standard test on radiator systems, and you can purchase a small pump
and pressure guage that installs in place of the radiator cap for this
purpose. The cooling system should be able to hold 13 PSI without any
significant loss.

Rod





Paul September 21st 04 08:14 AM

The problem with pressure test is that it won't show the leak placement if
I'm correct. It would be a great after-repair confirmation that everything
is OK though, especially in comparison with the initial one. I have no
testing equip. and can't take the boat to the repair shop (boat is on blocks
now). I've put the engine back together after replacing both head gaskets
and it failed the probe miserably so I have to revisit the issue again.



"Calif Bill" wrote in message
nk.net...

"rmcinnis" wrote in message
...

"Paul" wrote in message
. cable.rogers.com...
After taking the boat out just a few times this your I couldn't crank

the
engine anymore. Replaced the starter, removed all spark plugs, cranked

and
fount all cylinders in a 5L V8 OMC 305 engine flooded.


Does this mean that water came out of all 8 cylinders after yo had

removed
the plugs?

Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect exhaust.
(verified by creating a closed loop coolant system and eliminating

exhaust
altogether).


I am not sure what you mean here. How does creating a closed loop

cooling
eliminate the exhaust? Did you create a closed loop cooling system, run

the
motor and have all 8 cylinders fill with water again?

When you ran the motor this way, did you not have any water running

through
the exhaust system?

My suspect is a leak between cooling passages and cylinders intakes
in the intake manifold. Can't also imagine how a cracked block would

flood
all 8 cyl. at once.


If I understand the situation properly it doesn't sound like the water
enters the cylinder(s) while the engine is running, but rather after the
engine is shut down. If you get water into one cylinder it is easy for

it
to migrate to the other cylinders, all it takes is for the intake valve

to
be open. The water will flow from the flooded cylinder up into the

intake
manifold. At least one other intake valve will be open at the same time
which means it will flood also. When you crank the engine the remaining
cylinders will draw in any water remaining in the intake manifold and

they
will flood as well.

You apparently have a leak between the water jacket and either a

cylinder
directly or into the intake manifold. This could be from a gasket

failure,
either the head gasket (fairly common failure) or the intake manifold

gasket
(pretty rare, but certainly possible). If the failure is in the head

gasket
a compression check should show which cylinder is the problem.

If the problem is not a gasket then I would bet that the intake manifold

has
rusted through to the cooling system. If you still have your "closed
system" rigged up try pressurizing it and seeing if it holds pressure.

This
is a standard test on radiator systems, and you can purchase a small

pump
and pressure guage that installs in place of the radiator cap for this
purpose. The cooling system should be able to hold 13 PSI without any
significant loss.

Rod



Cheaper to take the boat to someone to do the pressure test. It is about
$135 for the radiator pressure tester. They have been making these things
for 50 years, and the price is still way to high.





Calif Bill September 21st 04 08:24 AM



"Paul" wrote in message
.rogers.com...
The problem with pressure test is that it won't show the leak placement if
I'm correct. It would be a great after-repair confirmation that everything
is OK though, especially in comparison with the initial one. I have no
testing equip. and can't take the boat to the repair shop (boat is on

blocks
now). I've put the engine back together after replacing both head gaskets
and it failed the probe miserably so I have to revisit the issue again.



"Calif Bill" wrote in message
nk.net...

"rmcinnis" wrote in message
...

"Paul" wrote in message
. cable.rogers.com...
After taking the boat out just a few times this your I couldn't

crank
the
engine anymore. Replaced the starter, removed all spark plugs,

cranked
and
fount all cylinders in a 5L V8 OMC 305 engine flooded.

Does this mean that water came out of all 8 cylinders after yo had

removed
the plugs?

Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect exhaust.
(verified by creating a closed loop coolant system and eliminating

exhaust
altogether).

I am not sure what you mean here. How does creating a closed loop

cooling
eliminate the exhaust? Did you create a closed loop cooling system,

run
the
motor and have all 8 cylinders fill with water again?

When you ran the motor this way, did you not have any water running

through
the exhaust system?

My suspect is a leak between cooling passages and cylinders intakes
in the intake manifold. Can't also imagine how a cracked block would

flood
all 8 cyl. at once.

If I understand the situation properly it doesn't sound like the water
enters the cylinder(s) while the engine is running, but rather after

the
engine is shut down. If you get water into one cylinder it is easy

for
it
to migrate to the other cylinders, all it takes is for the intake

valve
to
be open. The water will flow from the flooded cylinder up into the

intake
manifold. At least one other intake valve will be open at the same

time
which means it will flood also. When you crank the engine the

remaining
cylinders will draw in any water remaining in the intake manifold and

they
will flood as well.

You apparently have a leak between the water jacket and either a

cylinder
directly or into the intake manifold. This could be from a gasket

failure,
either the head gasket (fairly common failure) or the intake manifold

gasket
(pretty rare, but certainly possible). If the failure is in the head

gasket
a compression check should show which cylinder is the problem.

If the problem is not a gasket then I would bet that the intake

manifold
has
rusted through to the cooling system. If you still have your "closed
system" rigged up try pressurizing it and seeing if it holds pressure.

This
is a standard test on radiator systems, and you can purchase a small

pump
and pressure guage that installs in place of the radiator cap for this
purpose. The cooling system should be able to hold 13 PSI without any
significant loss.

Rod



Cheaper to take the boat to someone to do the pressure test. It is

about
$135 for the radiator pressure tester. They have been making these

things
for 50 years, and the price is still way to high.





Did you have the heads machined when replacing gaskets? Sometimes the angle
between the head and the intake changes enough that the intake does not seal
to the heads. Pull the intake and look at the gasket to see if it is
compressed all over. Auto parts stores do rent tools and you may be able to
rent a pressure checker.



Paul September 21st 04 08:55 AM

Pictures are at the bottom of the previous post of mine. Forgot to delete
the text in-between. Sorry.
See the one above this post.



Paul September 21st 04 09:21 AM

No, heads were not machined as the gaskets were evenly compressed. I cleaned
them with an emery cloth only and reinstalled them. Neither was the intake
manifold. Everything looked OK. The symptoms did not change after the
reinstallation. Compression was the same, no other surprises. Engine started
and ran OK. Again, I stress that the carb bottom rust looks awfully
suspicious. I do not suspect any head, block issue but I may be wrong. Rust
was present only in the area surrounding the intake: underneath the carb and
along the intake passages (see pictures).



Did you have the heads machined when replacing gaskets? Sometimes the

angle
between the head and the intake changes enough that the intake does not

seal
to the heads. Pull the intake and look at the gasket to see if it is
compressed all over. Auto parts stores do rent tools and you may be able

to
rent a pressure checker.





basskisser September 21st 04 12:49 PM

"Calif Bill" wrote in message ink.net...
"rmcinnis" wrote in message
...

"Paul" wrote in message
. cable.rogers.com...
After taking the boat out just a few times this your I couldn't crank

the
engine anymore. Replaced the starter, removed all spark plugs, cranked

and
fount all cylinders in a 5L V8 OMC 305 engine flooded.


Does this mean that water came out of all 8 cylinders after yo had removed
the plugs?

Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect exhaust.
(verified by creating a closed loop coolant system and eliminating

exhaust
altogether).


I am not sure what you mean here. How does creating a closed loop cooling
eliminate the exhaust? Did you create a closed loop cooling system, run

the
motor and have all 8 cylinders fill with water again?

When you ran the motor this way, did you not have any water running

through
the exhaust system?

My suspect is a leak between cooling passages and cylinders intakes
in the intake manifold. Can't also imagine how a cracked block would

flood
all 8 cyl. at once.


If I understand the situation properly it doesn't sound like the water
enters the cylinder(s) while the engine is running, but rather after the
engine is shut down. If you get water into one cylinder it is easy for it
to migrate to the other cylinders, all it takes is for the intake valve to
be open. The water will flow from the flooded cylinder up into the intake
manifold. At least one other intake valve will be open at the same time
which means it will flood also. When you crank the engine the remaining
cylinders will draw in any water remaining in the intake manifold and they
will flood as well.

You apparently have a leak between the water jacket and either a cylinder
directly or into the intake manifold. This could be from a gasket failure,
either the head gasket (fairly common failure) or the intake manifold

gasket
(pretty rare, but certainly possible). If the failure is in the head

gasket
a compression check should show which cylinder is the problem.

If the problem is not a gasket then I would bet that the intake manifold

has
rusted through to the cooling system. If you still have your "closed
system" rigged up try pressurizing it and seeing if it holds pressure.

This
is a standard test on radiator systems, and you can purchase a small pump
and pressure guage that installs in place of the radiator cap for this
purpose. The cooling system should be able to hold 13 PSI without any
significant loss.

Rod



Cheaper to take the boat to someone to do the pressure test. It is about
$135 for the radiator pressure tester. They have been making these things
for 50 years, and the price is still way to high.


Why? All you need is a non-relieving cap with 1/4" nipple, available
at NAPA for less than $10, a low pressure gauge, and your air
compressor, even the little tiny ones will work.

John September 21st 04 05:11 PM

"dixon" wrote in message news:OaL3d.79018$MQ5.33035@attbi_s52...
--
"Paul" wrote in message
. cable.rogers.com...
After taking the boat out just a few times this your I couldn't crank the
engine anymore. Replaced the starter, removed all spark plugs, cranked and
fount all cylinders in a 5L V8 OMC 305 engine flooded. Pumped out water,
flushed cyl. (sprayed inside the cylinders and cranked) with WD-40 few

times
until dry and finally sprayed 1 can of fogging oil into all 8 cylinders. I
pulled the intake manifold and there is lots of rust in the intake

passages
in both, intake manifold and both cylinder heads. Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect exhaust.
(verified by creating a closed loop coolant system and eliminating exhaust
altogether). Same issue. I also noticed rust on the bottom of the carb (4
barrel). My suspect is a leak between cooling passages and cylinders

intakes
in the intake manifold. Can't also imagine how a cracked block would flood
all 8 cyl. at once. Please indicate how to test, diagnose the problem. Any
thoughts on the intake idea?
Thx,
Paul

I had the same problem this year in my boat. I have 454 chevys. Water was in
several cyls. last fall when we winterized. We run it clean and fogged it
heavy. In the spring both motors had water in several cylinders again. There
was even 3 or 4 qts. of water in the oil in both motors. The problem was the
boat cover over time lost its waterproof qualities and rain water was able
to run on the motors. The air cleaners are poorly designed for water running
on the top air cleaner cover. Water will run into the wire screen elements
and into the carbs. After discovering this I now put plastic bags over the
air cleaners after use and have had no more water trouble. A better answer
would be to put another type of air cleaner top on ( bigger than the orig).
Maybe a china cap type thing.
Dixon


I had the same kind of problem, only mine was getting in when I rinsed
the engine hatches off after a day of heavy fishing, the rinse water
ran down onto the air cleaners and down the carb. How did I fix it?
Your going to love my high tech fix, I put shower caps over the air
cleaners before rinsing the boat off, and left them on until the next
time I used the boat. Hey, it worked.

Calif Bill September 22nd 04 05:04 AM


"basskisser" wrote in message
om...
"Calif Bill" wrote in message

ink.net...
"rmcinnis" wrote in message
...

"Paul" wrote in message
. cable.rogers.com...
After taking the boat out just a few times this your I couldn't

crank
the
engine anymore. Replaced the starter, removed all spark plugs,

cranked
and
fount all cylinders in a 5L V8 OMC 305 engine flooded.

Does this mean that water came out of all 8 cylinders after yo had

removed
the plugs?

Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect exhaust.
(verified by creating a closed loop coolant system and eliminating

exhaust
altogether).

I am not sure what you mean here. How does creating a closed loop

cooling
eliminate the exhaust? Did you create a closed loop cooling system,

run
the
motor and have all 8 cylinders fill with water again?

When you ran the motor this way, did you not have any water running

through
the exhaust system?

My suspect is a leak between cooling passages and cylinders intakes
in the intake manifold. Can't also imagine how a cracked block would

flood
all 8 cyl. at once.

If I understand the situation properly it doesn't sound like the water
enters the cylinder(s) while the engine is running, but rather after

the
engine is shut down. If you get water into one cylinder it is easy

for it
to migrate to the other cylinders, all it takes is for the intake

valve to
be open. The water will flow from the flooded cylinder up into the

intake
manifold. At least one other intake valve will be open at the same

time
which means it will flood also. When you crank the engine the

remaining
cylinders will draw in any water remaining in the intake manifold and

they
will flood as well.

You apparently have a leak between the water jacket and either a

cylinder
directly or into the intake manifold. This could be from a gasket

failure,
either the head gasket (fairly common failure) or the intake manifold

gasket
(pretty rare, but certainly possible). If the failure is in the head

gasket
a compression check should show which cylinder is the problem.

If the problem is not a gasket then I would bet that the intake

manifold
has
rusted through to the cooling system. If you still have your "closed
system" rigged up try pressurizing it and seeing if it holds pressure.

This
is a standard test on radiator systems, and you can purchase a small

pump
and pressure guage that installs in place of the radiator cap for this
purpose. The cooling system should be able to hold 13 PSI without any
significant loss.

Rod



Cheaper to take the boat to someone to do the pressure test. It is

about
$135 for the radiator pressure tester. They have been making these

things
for 50 years, and the price is still way to high.


Why? All you need is a non-relieving cap with 1/4" nipple, available
at NAPA for less than $10, a low pressure gauge, and your air
compressor, even the little tiny ones will work.


Some people like to use the tool designed for the job. For less than $10
and no time expended, you can rent the tool.



basskisser September 22nd 04 03:38 PM

"Calif Bill" wrote in message link.net...
"basskisser" wrote in message
om...
"Calif Bill" wrote in message

ink.net...
"rmcinnis" wrote in message
...

"Paul" wrote in message
. cable.rogers.com...
After taking the boat out just a few times this your I couldn't

crank
the
engine anymore. Replaced the starter, removed all spark plugs,

cranked
and
fount all cylinders in a 5L V8 OMC 305 engine flooded.

Does this mean that water came out of all 8 cylinders after yo had

removed
the plugs?

Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect exhaust.
(verified by creating a closed loop coolant system and eliminating

exhaust
altogether).

I am not sure what you mean here. How does creating a closed loop

cooling
eliminate the exhaust? Did you create a closed loop cooling system,

run
the
motor and have all 8 cylinders fill with water again?

When you ran the motor this way, did you not have any water running

through
the exhaust system?

My suspect is a leak between cooling passages and cylinders intakes
in the intake manifold. Can't also imagine how a cracked block would

flood
all 8 cyl. at once.

If I understand the situation properly it doesn't sound like the water
enters the cylinder(s) while the engine is running, but rather after

the
engine is shut down. If you get water into one cylinder it is easy

for it
to migrate to the other cylinders, all it takes is for the intake

valve to
be open. The water will flow from the flooded cylinder up into the

intake
manifold. At least one other intake valve will be open at the same

time
which means it will flood also. When you crank the engine the

remaining
cylinders will draw in any water remaining in the intake manifold and

they
will flood as well.

You apparently have a leak between the water jacket and either a

cylinder
directly or into the intake manifold. This could be from a gasket

failure,
either the head gasket (fairly common failure) or the intake manifold

gasket
(pretty rare, but certainly possible). If the failure is in the head

gasket
a compression check should show which cylinder is the problem.

If the problem is not a gasket then I would bet that the intake

manifold
has
rusted through to the cooling system. If you still have your "closed
system" rigged up try pressurizing it and seeing if it holds pressure.

This
is a standard test on radiator systems, and you can purchase a small

pump
and pressure guage that installs in place of the radiator cap for this
purpose. The cooling system should be able to hold 13 PSI without any
significant loss.

Rod



Cheaper to take the boat to someone to do the pressure test. It is

about
$135 for the radiator pressure tester. They have been making these

things
for 50 years, and the price is still way to high.


Why? All you need is a non-relieving cap with 1/4" nipple, available
at NAPA for less than $10, a low pressure gauge, and your air
compressor, even the little tiny ones will work.


Some people like to use the tool designed for the job. For less than $10
and no time expended, you can rent the tool.


The tool I've described IS "designed for the job". For less than $10 you can OWN it.

Paul September 23rd 04 06:04 AM

Pressure test is definitely a way to go. I'll see whether I can do it with
the addition of some simple tools. What I'm not sure is how will I be able
to find out what the exact spot is. Even without doing it I know the engine
will fail the test but I'm not exactly sure how to proceed afterwards.


Why? All you need is a non-relieving cap with 1/4" nipple, available
at NAPA for less than $10, a low pressure gauge, and your air
compressor, even the little tiny ones will work.


Some people like to use the tool designed for the job. For less than

$10
and no time expended, you can rent the tool.


The tool I've described IS "designed for the job". For less than $10 you

can OWN it.



Paul September 23rd 04 06:13 AM

As a precaution I have made digital pictures of every part that I took out
and what strikes me now is that I've initially missed some watermarks on the
intake's reverse side. I'm quite sure, after reexamining pictures that an
intake is my problem but unfortunately I couldn't previously remove the
intake's bottom shield to be 100% certain. It was riveted to the intake's
bottom part. Intake's gasket looked good enough to eliminate it as a
possibility.


"Calif Bill" wrote in message
k.net...


"Paul" wrote in message
.rogers.com...
The problem with pressure test is that it won't show the leak placement

if
I'm correct. It would be a great after-repair confirmation that

everything
is OK though, especially in comparison with the initial one. I have no
testing equip. and can't take the boat to the repair shop (boat is on

blocks
now). I've put the engine back together after replacing both head

gaskets
and it failed the probe miserably so I have to revisit the issue again.



"Calif Bill" wrote in message
nk.net...

"rmcinnis" wrote in message
...

"Paul" wrote in message

. cable.rogers.com...
After taking the boat out just a few times this your I couldn't

crank
the
engine anymore. Replaced the starter, removed all spark plugs,

cranked
and
fount all cylinders in a 5L V8 OMC 305 engine flooded.

Does this mean that water came out of all 8 cylinders after yo had

removed
the plugs?

Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect

exhaust.
(verified by creating a closed loop coolant system and eliminating
exhaust
altogether).

I am not sure what you mean here. How does creating a closed loop

cooling
eliminate the exhaust? Did you create a closed loop cooling system,

run
the
motor and have all 8 cylinders fill with water again?

When you ran the motor this way, did you not have any water running
through
the exhaust system?

My suspect is a leak between cooling passages and cylinders

intakes
in the intake manifold. Can't also imagine how a cracked block

would
flood
all 8 cyl. at once.

If I understand the situation properly it doesn't sound like the

water
enters the cylinder(s) while the engine is running, but rather after

the
engine is shut down. If you get water into one cylinder it is easy

for
it
to migrate to the other cylinders, all it takes is for the intake

valve
to
be open. The water will flow from the flooded cylinder up into the

intake
manifold. At least one other intake valve will be open at the same

time
which means it will flood also. When you crank the engine the

remaining
cylinders will draw in any water remaining in the intake manifold

and
they
will flood as well.

You apparently have a leak between the water jacket and either a

cylinder
directly or into the intake manifold. This could be from a gasket

failure,
either the head gasket (fairly common failure) or the intake

manifold
gasket
(pretty rare, but certainly possible). If the failure is in the head
gasket
a compression check should show which cylinder is the problem.

If the problem is not a gasket then I would bet that the intake

manifold
has
rusted through to the cooling system. If you still have your

"closed
system" rigged up try pressurizing it and seeing if it holds

pressure.
This
is a standard test on radiator systems, and you can purchase a small

pump
and pressure guage that installs in place of the radiator cap for

this
purpose. The cooling system should be able to hold 13 PSI without

any
significant loss.

Rod



Cheaper to take the boat to someone to do the pressure test. It is

about
$135 for the radiator pressure tester. They have been making these

things
for 50 years, and the price is still way to high.





Did you have the heads machined when replacing gaskets? Sometimes the

angle
between the head and the intake changes enough that the intake does not

seal
to the heads. Pull the intake and look at the gasket to see if it is
compressed all over. Auto parts stores do rent tools and you may be able

to
rent a pressure checker.





Paul September 23rd 04 06:18 AM

I thought about it as a combination with the pressure test. Put colorant and
pressurize water jacket. That would be like home-brewed magnafluxing.
Definitely on my "to do" list. Thanks for suggestion.


"JamesgangNC" wrote in message
ink.net...
How about this. Fix up your closed cooling system and dump some food
coloring into it. Then see where it shows up.

"Paul" wrote in message
ble.rogers.com...
Yes, water was presesnt in all cylinders, all plugs were wet and most of
the
water was in the middle cyl. 4,6,3,7 but also in the rest of them.

Intake
passages are nicely red, so are the connecting cyl. head ports.

I created a closed loop bypassing exhaust altogether, only the block,
heads
and intake was in the loop. Water inlet was inside the bucket, so was

the
outlet that would normally lead to exhaust manifolds. You could see the
engine sucking from and throwing water back out into the bucket.

Engine also takes the water running (steam) but it is all more apparent
whan
you shut down.
I can't comprehend the idea of water travelling from one cyl to another.
Cylinders are air-tight´and intake valve is open only during the
downstroke
so how could the piston push water out into the intake (?). That would
make
the engine fail any compression test wouldn't it?
As to compression, it is 150-170 on all cyl.
Head gaskets were replaced and old ones were still good, no problem.
Bottom
of the carb is quite badly rusted indicating that it has freq. contact
with
water (?).
This is a major leak and lots of water enters the engine and cylinders.



"rmcinnis" wrote in message
...

"Paul" wrote in message
. cable.rogers.com...
After taking the boat out just a few times this your I couldn't crank

the
engine anymore. Replaced the starter, removed all spark plugs,

cranked
and
fount all cylinders in a 5L V8 OMC 305 engine flooded.

Does this mean that water came out of all 8 cylinders after yo had
removed
the plugs?

Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect exhaust.
(verified by creating a closed loop coolant system and eliminating

exhaust
altogether).

I am not sure what you mean here. How does creating a closed loop
cooling
eliminate the exhaust? Did you create a closed loop cooling system,

run
the
motor and have all 8 cylinders fill with water again?

When you ran the motor this way, did you not have any water running

through
the exhaust system?

My suspect is a leak between cooling passages and cylinders intakes
in the intake manifold. Can't also imagine how a cracked block would

flood
all 8 cyl. at once.

If I understand the situation properly it doesn't sound like the water
enters the cylinder(s) while the engine is running, but rather after

the
engine is shut down. If you get water into one cylinder it is easy for
it
to migrate to the other cylinders, all it takes is for the intake valve
to
be open. The water will flow from the flooded cylinder up into the

intake
manifold. At least one other intake valve will be open at the same

time
which means it will flood also. When you crank the engine the remaining
cylinders will draw in any water remaining in the intake manifold and
they
will flood as well.

You apparently have a leak between the water jacket and either a

cylinder
directly or into the intake manifold. This could be from a gasket
failure,
either the head gasket (fairly common failure) or the intake manifold

gasket
(pretty rare, but certainly possible). If the failure is in the head

gasket
a compression check should show which cylinder is the problem.

If the problem is not a gasket then I would bet that the intake

manifold
has
rusted through to the cooling system. If you still have your "closed
system" rigged up try pressurizing it and seeing if it holds pressure.

This
is a standard test on radiator systems, and you can purchase a small

pump
and pressure guage that installs in place of the radiator cap for this
purpose. The cooling system should be able to hold 13 PSI without any
significant loss.

Rod









Paul September 23rd 04 06:44 AM

I took it apart already. It wasn't perfect as it lacked caps to make it good
for pressure testing. I lead the engine water inlet into the bucket. Both
outlets on the thermostat housing were connected with the "T" connector and
the outlet was also put into the bucket. The engine was running with a
closed loop feeding itself from the bucket (also spitting out into it).
About 10-15 min. into this the engine was reaching its temperature's
"operating range" mid-point.. Impeller was out.
It ran pretty well so I was optimistic. That has proven to be short lived.

Yesterday I spoke with the engine rebuilder and his judgment was "bad
intake" (rusted through or cracked). For now I'm kind of tired with
rerigging the engine again to I've pretty much decided to replace the
intake. My approach is this:
it is a § 100 fix, if successful I'm set. Since after the intake replacement
I'd have to pressure test water-jacket anyway I decided to do it afterwards.
I'm going to get the vacuum tester and I'll have a better idea as to the
intake, valves, head gasket etc. performance. But that will be done after
the intake replacement. I'll also need to stop by a local church to make a
donation, just in case...

"rmcinnis" wrote in message
...

"Paul" wrote in message
. cable.rogers.com...
After taking the boat out just a few times this your I couldn't crank

the
engine anymore. Replaced the starter, removed all spark plugs, cranked

and
fount all cylinders in a 5L V8 OMC 305 engine flooded.


Does this mean that water came out of all 8 cylinders after yo had removed
the plugs?

Since all 8 cyl. were
flooded at the same time with fresh water I do not suspect exhaust.
(verified by creating a closed loop coolant system and eliminating

exhaust
altogether).


I am not sure what you mean here. How does creating a closed loop cooling
eliminate the exhaust? Did you create a closed loop cooling system, run

the
motor and have all 8 cylinders fill with water again?

When you ran the motor this way, did you not have any water running

through
the exhaust system?

My suspect is a leak between cooling passages and cylinders intakes
in the intake manifold. Can't also imagine how a cracked block would

flood
all 8 cyl. at once.


If I understand the situation properly it doesn't sound like the water
enters the cylinder(s) while the engine is running, but rather after the
engine is shut down. If you get water into one cylinder it is easy for it
to migrate to the other cylinders, all it takes is for the intake valve to
be open. The water will flow from the flooded cylinder up into the intake
manifold. At least one other intake valve will be open at the same time
which means it will flood also. When you crank the engine the remaining
cylinders will draw in any water remaining in the intake manifold and they
will flood as well.

You apparently have a leak between the water jacket and either a cylinder
directly or into the intake manifold. This could be from a gasket failure,
either the head gasket (fairly common failure) or the intake manifold

gasket
(pretty rare, but certainly possible). If the failure is in the head

gasket
a compression check should show which cylinder is the problem.

If the problem is not a gasket then I would bet that the intake manifold

has
rusted through to the cooling system. If you still have your "closed
system" rigged up try pressurizing it and seeing if it holds pressure.

This
is a standard test on radiator systems, and you can purchase a small pump
and pressure guage that installs in place of the radiator cap for this
purpose. The cooling system should be able to hold 13 PSI without any
significant loss.

Rod





rmcinnis September 23rd 04 08:22 AM


"basskisser" wrote in message


Why? All you need is a non-relieving cap with 1/4" nipple, available
at NAPA for less than $10, a low pressure gauge, and your air
compressor, even the little tiny ones will work.


I am not sure how you would make that tool. It wouldn't be hard to drill a
clearance hole in the outer bracket of the radiator cap. The pipe, as you
describe, would probably fit down the center of the pressure relief spring
okay. What I don't see is how you fasten the pipe to the seal surface
without destroying the sealing surface and/or gasket and make sure that it
doesn't become a source of leaks.

Since he would need to be jury-rigging the closed loop system he could just
simply not use a radiator cap. Simply close the system with a pair of hose
barbs fitted into regular old pipe. With a Tee and some reducer bushings
you could arrange for a tire valve and pressure guage with ease.

Just be real careful with the pressure if you don't have the pressure relief
of the radiator cap. I would recommend a hand pump instead of an air
compressor.

Rod



Paul September 30th 04 09:19 AM

I did the pressure test today. Filled the engine with water, closed the
cooling system and eliminated manifolds from the loop. Then applied 20 psi
pressure to the cooling system (water jacket). It held easily for 20 min. no
change (twice). The pressure dropped sligthly when I was cranking the engine
with plugs out while keeping cooling sys. pressurized.. Spoke with a local
rebuilder that suggested the above while canking the engine and watching for
water appearing in cylinders (coming out of plug sockets), crankcase or
elsewhere. Drained the oil and watched for water dripping from underneath.
Nada. Filled both manifolds (with raisers) with water to look for leaks.
None. I guess that I got to check them under pressure.
In summary, no obvious leaks. There may be some (tiny) there that might show
if the engine is warm. That would be my next step I guess. As advised here I
built a tool for pressure testing using a piece of plastic 3/4 inch pipe,
plastic screw-on cap and a tire valve that I installed in a cap. Worked
great. Used a small compressor (tire type) to apply pressure and since its
gauge was constanlty showing pressure changes I knew exactly what's
happening. Despite that there's no pregress locating the leak. Any ideas?


"rmcinnis" wrote in message
...

"basskisser" wrote in message


Why? All you need is a non-relieving cap with 1/4" nipple, available
at NAPA for less than $10, a low pressure gauge, and your air
compressor, even the little tiny ones will work.


I am not sure how you would make that tool. It wouldn't be hard to drill a
clearance hole in the outer bracket of the radiator cap. The pipe, as you
describe, would probably fit down the center of the pressure relief spring
okay. What I don't see is how you fasten the pipe to the seal surface
without destroying the sealing surface and/or gasket and make sure that it
doesn't become a source of leaks.

Since he would need to be jury-rigging the closed loop system he could

just
simply not use a radiator cap. Simply close the system with a pair of

hose
barbs fitted into regular old pipe. With a Tee and some reducer bushings
you could arrange for a tire valve and pressure guage with ease.

Just be real careful with the pressure if you don't have the pressure

relief
of the radiator cap. I would recommend a hand pump instead of an air
compressor.

Rod





Short Wave Sportfishing September 30th 04 11:25 AM

On Thu, 30 Sep 2004 04:19:57 -0400, "Paul" wrote:

I did the pressure test today. Filled the engine with water, closed the
cooling system and eliminated manifolds from the loop. Then applied 20 psi
pressure to the cooling system (water jacket). It held easily for 20 min. no
change (twice). The pressure dropped sligthly when I was cranking the engine
with plugs out while keeping cooling sys. pressurized.. Spoke with a local
rebuilder that suggested the above while canking the engine and watching for
water appearing in cylinders (coming out of plug sockets), crankcase or
elsewhere. Drained the oil and watched for water dripping from underneath.
Nada. Filled both manifolds (with raisers) with water to look for leaks.
None. I guess that I got to check them under pressure.
In summary, no obvious leaks. There may be some (tiny) there that might show
if the engine is warm. That would be my next step I guess. As advised here I
built a tool for pressure testing using a piece of plastic 3/4 inch pipe,
plastic screw-on cap and a tire valve that I installed in a cap. Worked
great. Used a small compressor (tire type) to apply pressure and since its
gauge was constanlty showing pressure changes I knew exactly what's
happening. Despite that there's no pregress locating the leak. Any ideas?


Gasket maybe? I don't think a head gasket, but maybe a water pump?

That's a head scratcher, I agree.

Later,

Tom

Paul September 30th 04 05:36 PM

Even though I thought that it is least probable, I have to say that leaking
manifolds/raisers (when hot and under pressure) would be the most likely
explanation. Now I need to figure out how to test them properly.
One last thing to do would be to pressure test the engine agaiin when hot.
My initial intake theory seem to appear less likely now although still not
impossible, not yet. It's really getting annoying



"Short Wave Sportfishing" wrote in message
...
On Thu, 30 Sep 2004 04:19:57 -0400, "Paul" wrote:

I did the pressure test today. Filled the engine with water, closed the
cooling system and eliminated manifolds from the loop. Then applied 20

psi
pressure to the cooling system (water jacket). It held easily for 20 min.

no
change (twice). The pressure dropped sligthly when I was cranking the

engine
with plugs out while keeping cooling sys. pressurized.. Spoke with a

local
rebuilder that suggested the above while canking the engine and watching

for
water appearing in cylinders (coming out of plug sockets), crankcase or
elsewhere. Drained the oil and watched for water dripping from

underneath.
Nada. Filled both manifolds (with raisers) with water to look for leaks.
None. I guess that I got to check them under pressure.
In summary, no obvious leaks. There may be some (tiny) there that might

show
if the engine is warm. That would be my next step I guess. As advised

here I
built a tool for pressure testing using a piece of plastic 3/4 inch pipe,
plastic screw-on cap and a tire valve that I installed in a cap. Worked
great. Used a small compressor (tire type) to apply pressure and since

its
gauge was constanlty showing pressure changes I knew exactly what's
happening. Despite that there's no pregress locating the leak. Any ideas?


Gasket maybe? I don't think a head gasket, but maybe a water pump?

That's a head scratcher, I agree.

Later,

Tom




Short Wave Sportfishing September 30th 04 05:42 PM

On Thu, 30 Sep 2004 12:36:59 -0400, "Paul" wrote:

Even though I thought that it is least probable, I have to say that leaking
manifolds/raisers (when hot and under pressure) would be the most likely
explanation. Now I need to figure out how to test them properly.
One last thing to do would be to pressure test the engine agaiin when hot.
My initial intake theory seem to appear less likely now although still not
impossible, not yet. It's really getting annoying


I totally understand. I went through something similar last year with
a family member - ignition problem which took forever to find.

Annoying as hell. I mean, it's only fuel, air, spark right? :)

Good luck.

Later,

Tom
-----------
"Angling may be said to be so
like the mathematics that it
can never be fully learnt..."

Izaak Walton "The Compleat Angler", 1653

BenC September 30th 04 05:52 PM

if your engine has seen any salt water service definately check your
risers and manifolds. typically 5 year old risers/manifolds need
replacement in salt water environments. manifolds are easy to check,
doing similar to your engine cooling system check, however just use
hose pressure, after plating the area the riser bolts on, then
visually inspecting the exhaust ports for water. if the manifold
checks out and the engine checks out like it has it must be your
risers or you are taking water in thru the exhausts due to
missing/broken flappers in the y pipe.





"Paul" wrote in message ...
I did the pressure test today. Filled the engine with water, closed the
cooling system and eliminated manifolds from the loop. Then applied 20 psi
pressure to the cooling system (water jacket). It held easily for 20 min. no
change (twice). The pressure dropped sligthly when I was cranking the engine
with plugs out while keeping cooling sys. pressurized.. Spoke with a local
rebuilder that suggested the above while canking the engine and watching for
water appearing in cylinders (coming out of plug sockets), crankcase or
elsewhere. Drained the oil and watched for water dripping from underneath.
Nada. Filled both manifolds (with raisers) with water to look for leaks.
None. I guess that I got to check them under pressure.
In summary, no obvious leaks. There may be some (tiny) there that might show
if the engine is warm. That would be my next step I guess. As advised here I
built a tool for pressure testing using a piece of plastic 3/4 inch pipe,
plastic screw-on cap and a tire valve that I installed in a cap. Worked
great. Used a small compressor (tire type) to apply pressure and since its
gauge was constanlty showing pressure changes I knew exactly what's
happening. Despite that there's no pregress locating the leak. Any ideas?


"rmcinnis" wrote in message
...

"basskisser" wrote in message


Why? All you need is a non-relieving cap with 1/4" nipple, available
at NAPA for less than $10, a low pressure gauge, and your air
compressor, even the little tiny ones will work.


I am not sure how you would make that tool. It wouldn't be hard to drill a
clearance hole in the outer bracket of the radiator cap. The pipe, as you
describe, would probably fit down the center of the pressure relief spring
okay. What I don't see is how you fasten the pipe to the seal surface
without destroying the sealing surface and/or gasket and make sure that it
doesn't become a source of leaks.

Since he would need to be jury-rigging the closed loop system he could

just
simply not use a radiator cap. Simply close the system with a pair of

hose
barbs fitted into regular old pipe. With a Tee and some reducer bushings
you could arrange for a tire valve and pressure guage with ease.

Just be real careful with the pressure if you don't have the pressure

relief
of the radiator cap. I would recommend a hand pump instead of an air
compressor.

Rod



Sam September 30th 04 08:25 PM

"Paul" wrote in message ...
I did the pressure test today. Filled the engine with water, closed the
cooling system and eliminated manifolds from the loop. Then applied 20 psi
pressure to the cooling system (water jacket). It held easily for 20 min. no
change (twice). The pressure dropped sligthly when I was cranking the engine
with plugs out while keeping cooling sys. pressurized.. Spoke with a local
rebuilder that suggested the above while canking the engine and watching for
water appearing in cylinders (coming out of plug sockets), crankcase or
elsewhere. Drained the oil and watched for water dripping from underneath.
Nada. Filled both manifolds (with raisers) with water to look for leaks.
None. I guess that I got to check them under pressure.
In summary, no obvious leaks. There may be some (tiny) there that might show
if the engine is warm. That would be my next step I guess. As advised here I
built a tool for pressure testing using a piece of plastic 3/4 inch pipe,
plastic screw-on cap and a tire valve that I installed in a cap. Worked
great. Used a small compressor (tire type) to apply pressure and since its
gauge was constanlty showing pressure changes I knew exactly what's
happening. Despite that there's no pregress locating the leak. Any ideas?


Years ago in Popular Mechanics or Mechanix Illustrated there was an
auto repair genius who had monthly stories that solved conundrums such
as yours. In one story he described a pressure testing device where he
broke the porcelan off an old spark plug and brazed a tire valve onto
it. He would screw it into a cylinder and put some air to it and #1,
listen at the exhaust pipe for leaky exhaust valves, #2,listen in the
carburator for leaky intake valves, #3, listen at the crankase
breather tube for leaky rings, #4, look in the radiator for bubbles
indicating a bad head gasket.I don't know if this would help you at
all but from what I can follow in this saga of your's you've only
applied 20# of pressure to the cooling system "in general" to the
outside of the cylinders and maybe if you can apply 100#+ pressure to
each cylinder "specifically" from the inside it might narrow down your
search as to "where" the problem is and might give some clue as to
"what" the problem is. If you ever do find out what the problem is, be
sure to post it.

Sam October 1st 04 12:31 AM

Short Wave Sportfishing wrote in message . ..


I totally understand. I went through something similar last year with
a family member - ignition problem which took forever to find.


Good luck.

Later,

Tom



Too much bran? :o)

Paul October 2nd 04 04:22 AM

Just finished testing the manifolds. The rebuilder I spoke with suggested
attaching a water hose to manifold cooling water inlet and letting the water
run through manifold raiser. Did as advised and no single drop of water
spotted. Even though the boat has seen salt water raiser/manifold duo is
holding up. I have not plated the manifold as I expected to see at least
some localized "sweating" that would indicate leak potential. Don't know if
I should be happy or not. Assuming the manifolds are OK I'm back to the
engine troubleshooting. What puzzles me is that water is present in all
cylinders as well as crankcase. Cylinders are flooded with substantial
amount of water (1-4 oz. with most in the middle cyl. on both sides. Last
time I changed the oil I had about 2 qt. of water (wow!). This is must be
some leak...(!). I'm slowly loosing my mind.(and patience). Suggestions?




"BenC" wrote in message
om...
if your engine has seen any salt water service definately check your
risers and manifolds. typically 5 year old risers/manifolds need
replacement in salt water environments. manifolds are easy to check,
doing similar to your engine cooling system check, however just use
hose pressure, after plating the area the riser bolts on, then
visually inspecting the exhaust ports for water. if the manifold
checks out and the engine checks out like it has it must be your
risers or you are taking water in thru the exhausts due to
missing/broken flappers in the y pipe.





"Paul" wrote in message

...
I did the pressure test today. Filled the engine with water, closed the
cooling system and eliminated manifolds from the loop. Then applied 20

psi
pressure to the cooling system (water jacket). It held easily for 20

min. no
change (twice). The pressure dropped sligthly when I was cranking the

engine
with plugs out while keeping cooling sys. pressurized.. Spoke with a

local
rebuilder that suggested the above while canking the engine and watching

for
water appearing in cylinders (coming out of plug sockets), crankcase or
elsewhere. Drained the oil and watched for water dripping from

underneath.
Nada. Filled both manifolds (with raisers) with water to look for leaks.
None. I guess that I got to check them under pressure.
In summary, no obvious leaks. There may be some (tiny) there that might

show
if the engine is warm. That would be my next step I guess. As advised

here I
built a tool for pressure testing using a piece of plastic 3/4 inch

pipe,
plastic screw-on cap and a tire valve that I installed in a cap. Worked
great. Used a small compressor (tire type) to apply pressure and since

its
gauge was constanlty showing pressure changes I knew exactly what's
happening. Despite that there's no pregress locating the leak. Any

ideas?


"rmcinnis" wrote in message
...

"basskisser" wrote in message


Why? All you need is a non-relieving cap with 1/4" nipple, available
at NAPA for less than $10, a low pressure gauge, and your air
compressor, even the little tiny ones will work.

I am not sure how you would make that tool. It wouldn't be hard to

drill a
clearance hole in the outer bracket of the radiator cap. The pipe, as

you
describe, would probably fit down the center of the pressure relief

spring
okay. What I don't see is how you fasten the pipe to the seal surface
without destroying the sealing surface and/or gasket and make sure

that it
doesn't become a source of leaks.

Since he would need to be jury-rigging the closed loop system he could

just
simply not use a radiator cap. Simply close the system with a pair of

hose
barbs fitted into regular old pipe. With a Tee and some reducer

bushings
you could arrange for a tire valve and pressure guage with ease.

Just be real careful with the pressure if you don't have the pressure

relief
of the radiator cap. I would recommend a hand pump instead of an air
compressor.

Rod





Paul October 2nd 04 04:25 AM

Let me guess, ignition module?

"Sam" wrote in message
om...
Short Wave Sportfishing wrote in message

. ..


I totally understand. I went through something similar last year with
a family member - ignition problem which took forever to find.


Good luck.

Later,

Tom



Too much bran? :o)




Short Wave Sportfishing October 2nd 04 11:59 AM

On Fri, 1 Oct 2004 23:25:22 -0400, "Paul" wrote:

Let me guess, ignition module?


Two of them - back-to-back. First one failed, replaced it with a new
one, that one failed within two runs.

Unbelievable. :)

Later,

Tom


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