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Zinc Fish Take II, what is acceptable measured current ?
All,
I took some more careful measurements. One of the things I noticed is that the current I read needs 30 seconds or so to settle down sometimes (e.g. it reads a higher current at first and then goes lower), also the analog and digital meters have their strengths so I used a combination of the two to get better readings last night. Boat = Beneteau 393, 39 foot long 14 foot wide, at a slip in salt water, cable and zinc fish below are off starboard side abreast cockpit, approx. abrest the propeller. Slip is on the starboard side. Power boat on my port side, sailboat across the walk on my starboard side. Zinc Fish = brand new fish with 25' cable, typical west marine type product, at a depth of 3 feet Copper Cable = new 25' 10 gauge copper cable, stranded, with 1/4 inch exposed to water at a depth of 3 feet. Boat ground = a 19 foot, 14 gauge cable that runs from the starter battery upto a stainless steel bolt mounted in cockpit locker for zinc fish to attach too, brand new, all connections are free of corrosion. All measurements below are with the black cable on the VOM meters attached to boat ground. The Analog meter, a small portable, has a range of 10uA to 250mA. The Digital meter has a range of 1mA to 10A. Unless otherwise written shore power cord is disconnected. [1. With minimal power on (Link 20, some lights)] Copper cable to boat ground = 0.4 mA (e.g. 400uA), 4.5 Ohms, 0.733 volts Fish to boat ground = -42mA, 0.6 Ohms, -0.127 volts Cooper cable to fish (black) = 3.5 Ohms, +0.84 volts Fish to copper cable (black) = 37 Ohms Interesting !! Is the fish causing this ? Is it harmless ? Should I consider not connecting the fish to boat ground ? [2. With All batteries disconnected, everything off accept bilge pump and Link-20] Fish to boat ground = -42mA House Load to boat ground = 30 KOhms (anything better than 1kOhms is considered acceptable in most books, as evidence of very low leakage). [3. With virtually all DC power on (27.5 amps)] Fish to boat ground = -27mA [4. With minimal power, shore power connected, and battery charger running] Fish to boat gorund = -50mA to -70mA, varies as battery charger cycles thru charging batteries (it cycles between charging the starter battery and house battery) What action should I take ? |
Zinc Fish Take II, what is acceptable measured current ?
b393capt wrote in
ups.com: I took some more careful measurements. One of the things I noticed is that the current I read needs 30 seconds or so to settle down sometimes (e.g. it reads a higher current at first and then goes lower), also the analog and digital meters have their strengths so I used a combination of the two to get better readings last night. To put the ammeter in series, you had to disconnect the fish, temporarily, while it was still in the water. This allowed its ion stream to wash away so when you reconnected it there was a great rush of new seawater on the surface of the fish, resulting in an inrush of current you measured. After a few seconds to minutes, the water surrounding the fish was saturating with zinc ions that had been corroded off the fish, insulating it some from further galvanic action unless the seawater was rushing by. So, you saw the current drop as time increased, which is quite normal. Super accurate readings are useless....here. Larry -- Grade School Physics Factoid: A building cannot freefall into its own footprint without skilled demolition. |
Zinc Fish Take II, what is acceptable measured current ?
b393capt wrote in
ups.com: What action should I take ? NONE! 50ma is nothing! You're seeing the current between the zinc anode and all the underwater metal it is PROTECTING! You have a zinc anode and a some-other-metal (brass, stainless, etc.) prop/shaft/skeg/etc. The direct connection of these creates a SHORTED BATTERY in a salt water electrolyte. The small emf this produces creates the current that you are measuring, which is attempting to PLATE the boat parts we want to save and EAT the fish, which is exactly what we want because that's what makes it work. The readings you're seeing are wonderful! (PS - you cannot make resistance readings with any meter in the presence of an external voltage (the EMF the fish/prop battery is producing). NEVER connect your ohmmeter to ANY source of voltage which may destroy it...ok? Thanks. Larry, Electronic Metrology since 1965 -- Grade School Physics Factoid: A building cannot freefall into its own footprint without skilled demolition. |
Zinc Fish Take II, what is acceptable measured current ?
Chuck,
{From Prior thread} Here are two quick tests you can make: 1) Measure the voltage between the fish and the engine stud, noting the polarity. This may confirm that something is adding to the galvanic couple set up by the zinc and the prop. -- With the engine connected to the black wire, and the fish on the red wire, I got -127mV 2. Disconnect the battery positive terminal wire and see if your symptoms change. If you have a breaker at the battery, or a switch, or a fuse, then there is no need to remove the wire, as long as absolutely nothing is connected to the battery terminal. That includes bilge pumps, etc. Be careful working around the battery. -- No change, between the case of batteries disconnected and running minimal DC. Both had - 42 mA; However, when I increased the number of devices I had in use I saw a change to -21 mA. I realize these readings are different then yesterday, I used better equipment and measurement process (see other thread) -- You made an earlier point, summarized here, that you don't expect to see any potential if there are two zincs in close proximity both connected to boat ground (the prop and the fish). That makes a lot of sense to me, does that statement still make sense to you ? -- Please look at the new thread and comment |
Zinc Fish Take II, what is acceptable measured current ?
On May 15, 12:13 pm, Larry wrote:
b393capt wrote roups.com: What action should I take ? NONE! 50ma is nothing! You're seeing the current between the zinc anode and all the underwater metal it is PROTECTING! You have a zinc anode and a some-other-metal (brass, stainless, etc.) prop/shaft/skeg/etc. The direct connection of these creates a SHORTED BATTERY in a salt water electrolyte. The small emf this produces creates the current that you are measuring, which is attempting to PLATE the boat parts we want to save and EAT the fish, which is exactly what we want because that's what makes it work. The readings you're seeing are wonderful! (PS - you cannot make resistance readings with any meter in the presence of an external voltage (the EMF the fish/prop battery is producing). NEVER connect your ohmmeter to ANY source of voltage which may destroy it...ok? Thanks. Larry, Electronic Metrology since 1965 -- Grade School Physics Factoid: A building cannot freefall into its own footprint without skilled demolition. Larry, Will this actually plate my prop, shaft, etc ? Is that desirable ? Nothing seams out of sorts with the measurements above ? Doesn't it seem strange to get these reading when I already have a zinc protecting my prop ? Thanks, Dan |
Zinc Fish Take II, what is acceptable measured current ?
b393capt wrote:
Chuck, {From Prior thread} Here are two quick tests you can make: 1) Measure the voltage between the fish and the engine stud, noting the polarity. This may confirm that something is adding to the galvanic couple set up by the zinc and the prop. -- With the engine connected to the black wire, and the fish on the red wire, I got -127mV 2. Disconnect the battery positive terminal wire and see if your symptoms change. If you have a breaker at the battery, or a switch, or a fuse, then there is no need to remove the wire, as long as absolutely nothing is connected to the battery terminal. That includes bilge pumps, etc. Be careful working around the battery. -- No change, between the case of batteries disconnected and running minimal DC. Both had - 42 mA; However, when I increased the number of devices I had in use I saw a change to -21 mA. I realize these readings are different then yesterday, I used better equipment and measurement process (see other thread) -- You made an earlier point, summarized here, that you don't expect to see any potential if there are two zincs in close proximity both connected to boat ground (the prop and the fish). That makes a lot of sense to me, does that statement still make sense to you ? -- Please look at the new thread and comment I think 50mA is excessive under the circumstances, and the 127 mV is not the right potential difference between a bronze (i.e., copper) prop and a zinc. If I understand correctly, you have connected the fish with a copper cable? That's OK as long as the copper is not submerged in sal****er. The zinc fishes are normally supplied with a stainless cable, both to support the weight, and to discourage creation of a galvanic cell consisting of the wire and the zinc fish. Try pulling the fish, hosing the connection to the copper with fresh water and submerging without the copper touching the water. Yeah, I know. Can't really be done. One thing that will work in a hurry is a stainless welding rod of three feet or so between the fish and the copper cable. Ideally, I guess you would silver solder the copper to the stainless, but an alligator clip will do the job long enough for a measurement. I'd also attach a rope to the fish to prevent losing it. I still don't see how this would explain your other symptoms, but it could explain the 50mA. Chuck ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
Zinc Fish Take II, what is acceptable measured current ?
Chuck,
The copper wire I was referring to is entirely unrelated to the fish. What I was doing is comparing the reading I would get from connecting the zinc fish to boat ground vs. connecting a bare (at the tip) copper wire in the water to boat ground. (in both cases with my meter inbetween measuring current). My expectation is that by looking at a change in voltage and current, I could learn something about what's going on. E.g. while I do measure a current with the fish, maybe the fish is inducing it. Now that I have the readings ... don't know how to interpret. My keel is iron and ideally has a succesful barrier coat of paint between it and the salt water, as I know the keel is connected to my boats grounding system (lightening protection). I also have a rudder that I don't believe is tied into ground, but I am not sure. So is two or three points under my boat creating a battery ... is the only two points between the prop and my fish ? Dan |
Zinc Fish Take II, what is acceptable measured current ?
b393capt wrote in
oups.com: Will this actually plate my prop, shaft, etc ? Is that desirable ? Nothing seams out of sorts with the measurements above ? Doesn't it seem strange to get these reading when I already have a zinc protecting my prop ? I just read about an iron keel. Is that yours, too? The more metal underwater, the higher the current's going to be. It won't plate your prop so you'll notice because the currents and distance between the zinc and the prop will carry off the ions. Any ions passing your prop/shaft that get sucked into them by the galvanic current will plate (and I suppose protect) them, which isn't bad at all. The more zincs you put in the water, the more total galvanic current will result from the exposed surface area of more and more zinc anodes. The current you're measuring is just from the fish. There's even more current from all the other zincs, especially the shaft zinc wrapped right around the shaft with much less series resistance. Want to see lots more current? Connect a big battery plate, lead, through an ammeter to the ground post in the boat and drop it over the side. Current will go up when it hits the water. What you're effectively doing with all these extra zincs is making a bigger shorted battery with larger plate surface areas. This ISN'T going to "save" the shaft zinc, by the way. Its natural galvanic current isn't determined by the additional fish zinc's galvanic current, at all. You're just making the battery bigger. Now, if we could only get the damned zinc current from the fish to LIGHT THE CABIN LEDs!....(c; Larry -- Grade School Physics Factoid: A building cannot freefall into its own footprint without skilled demolition. |
Zinc Fish Take II, what is acceptable measured current ?
b393capt wrote:
Chuck, The copper wire I was referring to is entirely unrelated to the fish. What I was doing is comparing the reading I would get from connecting the zinc fish to boat ground vs. connecting a bare (at the tip) copper wire in the water to boat ground. (in both cases with my meter inbetween measuring current). My expectation is that by looking at a change in voltage and current, I could learn something about what's going on. E.g. while I do measure a current with the fish, maybe the fish is inducing it. Now that I have the readings ... don't know how to interpret. My keel is iron and ideally has a succesful barrier coat of paint between it and the salt water, as I know the keel is connected to my boats grounding system (lightening protection). I also have a rudder that I don't believe is tied into ground, but I am not sure. So is two or three points under my boat creating a battery ... is the only two points between the prop and my fish ? Dan Hello Dan, Sorry for my misunderstanding about the copper wire. And sorry to lead you on a "fishing" trip. So with the meter between the fish and the copper wire dropped into the water, you measured about 0.8 volts? That's what you should be getting with that arrangement. I hadn't even thought about the keel. Somehow I thought it was lead. But if the fish is protecting an iron keel, that could explain the 40-50 mA as well as the 0.127 volt measurement. It would also explain the accelerated erosion of your prop zinc. Theoretically, the barrier coat ought to protect the iron keel, as you said, but it is not unusual for zinc anodes to be welded to it anyway. It may be worth having a corrosion technician check things out in person. Email analyses tend to by awfully hypothetical as you've seen. You might also contact the builder to see if they have a recommended fix. Meanwhile, the fish is probably a good measure to take some of the load off of your prop zinc. If the rudder is not bonded to the boat's ground system, it's not likely to be affected by, or affecting, the fish. Chuck ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
Zinc Fish Take II, what is acceptable measured current ?
"b393capt" wrote in message ups.com... | Chuck, | | The copper wire I was referring to is entirely unrelated to the | fish. What I was doing is comparing the reading I would get from | connecting the zinc fish to boat ground vs. connecting a bare (at the | tip) copper wire in the water to boat ground. (in both cases with my | meter inbetween measuring current). My expectation is that by looking | at a change in voltage and current, I could learn something about | what's going on. E.g. while I do measure a current with the fish, | maybe the fish is inducing it. Now that I have the readings ... don't | know how to interpret. | | My keel is iron and ideally has a succesful barrier coat of paint | between it and the salt water, as I know the keel is connected to my | boats grounding system (lightening protection). I also have a rudder | that I don't believe is tied into ground, but I am not sure. So is two | or three points under my boat creating a battery ... is the only two | points between the prop and my fish ? | | Dan | | | | Hi, For lightning protection, your keel should be connected to the mast, not to the boat's ground. Disconnect the keel from ground and measure again. Also, there are 2 schools of thought about bonding all bronze thru-hull fittings. Recommended reading: Nigel Calder. Do you have a saildrive or a shaft? Cheers, Wout |
Zinc Fish Take II, what is acceptable measured current ?
WBH wrote:
Hi, For lightning protection, your keel should be connected to the mast, not to the boat's ground. These are not mutually exclusive options, of course. Typically, the keel is connected to the mast and to the boat's "ground". Isn't a fair amount of imagination required in order to derive a benefit from isolating the DC ground from the keel? Disconnect the keel from ground and measure again. If that can be easily done, it might confirm the diagnosis. Also, there are 2 schools of thought about bonding all bronze thru-hull fittings. There are some strange theories about bonding metal thru-hull fittings as part of a lightning protection strategy, but from a corrosion perspective, the science is clear. A quality bronze thru-hull, unbonded, and immersed in seawater may well outlast a fiberglass hull! Bonding (i.e., attaching) a bronze prop to a stainless shaft is what creates the need for a sacrificial anode in the first place. If you hang the bronze prop over the side on a rope, you will have to wait decades before you notice any corrosion. It won't propel the boat, of course, but think of what you'll save on zincs! Recommended reading: Nigel Calder. Do you have a saildrive or a shaft? Cheers, Wout Chuck ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
Zinc Fish Take II, what is acceptable measured current ?
"Chuck" wrote in message ... | WBH wrote: | | Hi, | For lightning protection, your keel should be connected to the mast, not to | the boat's ground. | | These are not mutually exclusive | options, of course. Typically, the keel | is connected to the mast and to the | boat's "ground". | | Isn't a fair amount of imagination | required in order to derive a benefit | from isolating the DC ground from the keel? No, I don't think so. Isn't galvanic corrosion all about creating "batteries" by putting dissimilar metals in seawater and by connecting them galvanically to allow electron-flow? There will be no "battery action" if the metals are not connected inside the boat. For example, an iron keel and an alluminium saildrive can form a nice battery if they are connected through the boat's ground. Of course there are many factors that determine "how well" the battery works, such as the distance between the 2 metals. Naturally, by galvanically connecting an even less nobel metal such as zinc to the anode of the 'battery' (the saildrive), this metal will be sacrificed first, but doesn't it make sense to disconnect the dissimilar metals inside the boat in the first place, i.e. isolate the keel from ground? In a fibreglass boat like a Beneteau this should be no problem at all. Most European boats do not have the thru-hull fittings bonded. For some reason this is much more common practice in the USA. I've never understood why. The theory is that the potential is equalized, but at the same time it can form 'batteries' if the bonded metals are dissimilar. On one of my previous boats I had mistakenly used the keel as a counterpoise for my SSB installation, effectively connecting it to ground. As the Volvo saildrive was also connected to ground, the zinc anode had been eaten away in weeks and the galvanic corrosion process had started to eat away the saildrive. This happened while moored and the batteries were switched off. As soon as I disconnected the keel from ground and used a porous bronze groundplate for the SSB instead, the zinc anode corroded at the normal rate (1 every 2 years) again. Wout | | Disconnect the keel from ground and measure again. | | If that can be easily done, it might | confirm the diagnosis. | | Also, there are 2 schools | of thought about bonding all bronze thru-hull fittings. | | There are some strange theories about | bonding metal thru-hull fittings as part | of a lightning protection strategy, but | from a corrosion perspective, the | science is clear. | | A quality bronze thru-hull, unbonded, | and immersed in seawater may well | outlast a fiberglass hull! Bonding | (i.e., attaching) a bronze prop to a | stainless shaft is what creates the need | for a sacrificial anode in the first | place. If you hang the bronze prop over | the side on a rope, you will have to | wait decades before you notice any | corrosion. It won't propel the boat, of | course, but think of what you'll save on | zincs! | | | Recommended reading: | Nigel Calder. | Do you have a saildrive or a shaft? | Cheers, | Wout | | | | Chuck | | ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- | http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups | ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
Zinc Fish Take II, what is acceptable measured current ?
WBH wrote:
"Chuck" wrote in message ... | WBH wrote: | | Hi, | For lightning protection, your keel should be connected to the mast, not to | the boat's ground. | | These are not mutually exclusive | options, of course. Typically, the keel | is connected to the mast and to the | boat's "ground". | | Isn't a fair amount of imagination | required in order to derive a benefit | from isolating the DC ground from the keel? No, I don't think so. Isn't galvanic corrosion all about creating "batteries" by putting dissimilar metals in seawater and by connecting them galvanically to allow electron-flow? There will be no "battery action" if the metals are not connected inside the boat. For example, an iron keel and an alluminium saildrive can form a nice battery if they are connected through the boat's ground. Of course there are many factors that determine "how well" the battery works, such as the distance between the 2 metals. Naturally, by galvanically connecting an even less nobel metal such as zinc to the anode of the 'battery' (the saildrive), this metal will be sacrificed first, but doesn't it make sense to disconnect the dissimilar metals inside the boat in the first place, i.e. isolate the keel from ground? In a fibreglass boat like a Beneteau this should be no problem at all. Most European boats do not have the thru-hull fittings bonded. For some reason this is much more common practice in the USA. I've never understood why. The theory is that the potential is equalized, but at the same time it can form 'batteries' if the bonded metals are dissimilar. On one of my previous boats I had mistakenly used the keel as a counterpoise for my SSB installation, effectively connecting it to ground. As the Volvo saildrive was also connected to ground, the zinc anode had been eaten away in weeks and the galvanic corrosion process had started to eat away the saildrive. This happened while moored and the batteries were switched off. As soon as I disconnected the keel from ground and used a porous bronze groundplate for the SSB instead, the zinc anode corroded at the normal rate (1 every 2 years) again. Wout | | Disconnect the keel from ground and measure again. | | If that can be easily done, it might | confirm the diagnosis. | | Also, there are 2 schools | of thought about bonding all bronze thru-hull fittings. | | There are some strange theories about | bonding metal thru-hull fittings as part | of a lightning protection strategy, but | from a corrosion perspective, the | science is clear. | | A quality bronze thru-hull, unbonded, | and immersed in seawater may well | outlast a fiberglass hull! Bonding | (i.e., attaching) a bronze prop to a | stainless shaft is what creates the need | for a sacrificial anode in the first | place. If you hang the bronze prop over | the side on a rope, you will have to | wait decades before you notice any | corrosion. It won't propel the boat, of | course, but think of what you'll save on | zincs! | | | Recommended reading: | Nigel Calder. | Do you have a saildrive or a shaft? | Cheers, | Wout | | | | Chuck | | ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- | http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups | ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- Ah! Glad to see we're on the same frequency regarding galvanic couples. Isolation is a great deterrent to corrosion. But the context of my comment was the reference to lightning protection, rather than to corrosion. Chuck ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
Zinc Fish Take II, what is acceptable measured current ?
WBH wrote:
"Chuck" wrote in message ... | WBH wrote: | | Hi, | For lightning protection, your keel should be connected to the mast, not to | the boat's ground. | | These are not mutually exclusive | options, of course. Typically, the keel | is connected to the mast and to the | boat's "ground". | | Isn't a fair amount of imagination | required in order to derive a benefit | from isolating the DC ground from the keel? No, I don't think so. Isn't galvanic corrosion all about creating "batteries" by putting dissimilar metals in seawater and by connecting them galvanically to allow electron-flow? There will be no "battery action" if the metals are not connected inside the boat. For example, an iron keel and an alluminium saildrive can form a nice battery if they are connected through the boat's ground. Of course there are many factors that determine "how well" the battery works, such as the distance between the 2 metals. Naturally, by galvanically connecting an even less nobel metal such as zinc to the anode of the 'battery' (the saildrive), this metal will be sacrificed first, but doesn't it make sense to disconnect the dissimilar metals inside the boat in the first place, i.e. isolate the keel from ground? In a fibreglass boat like a Beneteau this should be no problem at all. Most European boats do not have the thru-hull fittings bonded. For some reason this is much more common practice in the USA. I've never understood why. The theory is that the potential is equalized, but at the same time it can form 'batteries' if the bonded metals are dissimilar. On one of my previous boats I had mistakenly used the keel as a counterpoise for my SSB installation, effectively connecting it to ground. As the Volvo saildrive was also connected to ground, the zinc anode had been eaten away in weeks and the galvanic corrosion process had started to eat away the saildrive. This happened while moored and the batteries were switched off. As soon as I disconnected the keel from ground and used a porous bronze groundplate for the SSB instead, the zinc anode corroded at the normal rate (1 every 2 years) again. Wout | | Disconnect the keel from ground and measure again. | | If that can be easily done, it might | confirm the diagnosis. | | Also, there are 2 schools | of thought about bonding all bronze thru-hull fittings. | | There are some strange theories about | bonding metal thru-hull fittings as part | of a lightning protection strategy, but | from a corrosion perspective, the | science is clear. | | A quality bronze thru-hull, unbonded, | and immersed in seawater may well | outlast a fiberglass hull! Bonding | (i.e., attaching) a bronze prop to a | stainless shaft is what creates the need | for a sacrificial anode in the first | place. If you hang the bronze prop over | the side on a rope, you will have to | wait decades before you notice any | corrosion. It won't propel the boat, of | course, but think of what you'll save on | zincs! | | | Recommended reading: | Nigel Calder. | Do you have a saildrive or a shaft? | Cheers, | Wout | | | | Chuck | | ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- | http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups | ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- An additional thought: If your iron keel was exposed enough to form a significant galvanic couple with the saildrive, isolating it protects the saildrive, as you indicated. But the iron keel may now be pitting and corroding if there are no sacrificial anodes on the keel itself. Chuck ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
Zinc Fish Take II, what is acceptable measured current ?
"Chuck" wrote in message ... | WBH wrote: | "Chuck" wrote in message | ... | | WBH wrote: | | | | Hi, | | For lightning protection, your keel should be connected to the mast, not | to | | the boat's ground. | | | | These are not mutually exclusive | | options, of course. Typically, the keel | | is connected to the mast and to the | | boat's "ground". | | | | Isn't a fair amount of imagination | | required in order to derive a benefit | | from isolating the DC ground from the keel? | | No, I don't think so. Isn't galvanic corrosion all about creating | "batteries" by putting dissimilar metals in seawater and by connecting them | galvanically to allow electron-flow? There will be no "battery action" if | the metals are not connected inside the boat. | For example, an iron keel and an alluminium saildrive can form a nice | battery if they are connected through the boat's ground. Of course there are | many factors that determine "how well" the battery works, such as the | distance between the 2 metals. Naturally, by galvanically connecting an even | less nobel metal such as zinc to the anode of the 'battery' (the saildrive), | this metal will be sacrificed first, but doesn't it make sense to disconnect | the dissimilar metals inside the boat in the first place, i.e. isolate the | keel from ground? | In a fibreglass boat like a Beneteau this should be no problem at all. | Most European boats do not have the thru-hull fittings bonded. For some | reason this is much more common practice in the USA. I've never understood | why. The theory is that the potential is equalized, but at the same time it | can form 'batteries' if the bonded metals are dissimilar. | On one of my previous boats I had mistakenly used the keel as a counterpoise | for my SSB installation, effectively connecting it to ground. As the Volvo | saildrive was also connected to ground, the zinc anode had been eaten away | in weeks and the galvanic corrosion process had started to eat away the | saildrive. This happened while moored and the batteries were switched off. | As soon as I disconnected the keel from ground and used a porous bronze | groundplate for the SSB instead, the zinc anode corroded at the normal rate | (1 every 2 years) again. | | Wout | | | | | Disconnect the keel from ground and measure again. | | | | If that can be easily done, it might | | confirm the diagnosis. | | | | Also, there are 2 schools | | of thought about bonding all bronze thru-hull fittings. | | | | There are some strange theories about | | bonding metal thru-hull fittings as part | | of a lightning protection strategy, but | | from a corrosion perspective, the | | science is clear. | | | | | | | | | A quality bronze thru-hull, unbonded, | | and immersed in seawater may well | | outlast a fiberglass hull! Bonding | | (i.e., attaching) a bronze prop to a | | stainless shaft is what creates the need | | for a sacrificial anode in the first | | place. If you hang the bronze prop over | | the side on a rope, you will have to | | wait decades before you notice any | | corrosion. It won't propel the boat, of | | course, but think of what you'll save on | | zincs! | | | | | | Recommended reading: | | Nigel Calder. | | Do you have a saildrive or a shaft? | | Cheers, | | Wout | | | | | | | | Chuck | | | | ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet | News==---- | | http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ | Newsgroups | | ----= East and West-Coast Server Farms - Total Privacy via Encryption | =---- | | | An additional thought: | | If your iron keel was exposed enough to | form a significant galvanic couple with | the saildrive, isolating it protects the | saildrive, as you indicated. But the | iron keel may now be pitting and | corroding if there are no sacrificial | anodes on the keel itself. | | Chuck | No Chuck, because if it is not connected to anything inside the (fibreglass)boat, there is no 'battery circuit' with the keel as anode and a more noble metal as cathode. My present boat has a cast iron keel without any zinc anodes. It is not connected to ground, just to the mast to provide a lightning path. For the steel to get pitted, there would need to be a cathode of a more noble metal. Surely if a zinc anode is bolted to a cast iron keel, it may (slowly) be eaten away, but not necessarily because it protects the keel. I have often seen zinc anodes on steel keels that had been on it for years. The corrosion problem I had due to the SSB counterpoise was actually with a lead keel, but that is irrelevant, because both cast iron and lead are more noble (cathodic) than aluminium. Wout |
Zinc Fish Take II, what is acceptable measured current ?
WBH wrote:
"Chuck" wrote in message ... | WBH wrote: | "Chuck" wrote in message | ... | | WBH wrote: | | | | Hi, | | For lightning protection, your keel should be connected to the mast, not | to | | the boat's ground. | | | | These are not mutually exclusive | | options, of course. Typically, the keel | | is connected to the mast and to the | | boat's "ground". | | | | Isn't a fair amount of imagination | | required in order to derive a benefit | | from isolating the DC ground from the keel? | | No, I don't think so. Isn't galvanic corrosion all about creating | "batteries" by putting dissimilar metals in seawater and by connecting them | galvanically to allow electron-flow? There will be no "battery action" if | the metals are not connected inside the boat. | For example, an iron keel and an alluminium saildrive can form a nice | battery if they are connected through the boat's ground. Of course there are | many factors that determine "how well" the battery works, such as the | distance between the 2 metals. Naturally, by galvanically connecting an even | less nobel metal such as zinc to the anode of the 'battery' (the saildrive), | this metal will be sacrificed first, but doesn't it make sense to disconnect | the dissimilar metals inside the boat in the first place, i.e. isolate the | keel from ground? | In a fibreglass boat like a Beneteau this should be no problem at all. | Most European boats do not have the thru-hull fittings bonded. For some | reason this is much more common practice in the USA. I've never understood | why. The theory is that the potential is equalized, but at the same time it | can form 'batteries' if the bonded metals are dissimilar. | On one of my previous boats I had mistakenly used the keel as a counterpoise | for my SSB installation, effectively connecting it to ground. As the Volvo | saildrive was also connected to ground, the zinc anode had been eaten away | in weeks and the galvanic corrosion process had started to eat away the | saildrive. This happened while moored and the batteries were switched off. | As soon as I disconnected the keel from ground and used a porous bronze | groundplate for the SSB instead, the zinc anode corroded at the normal rate | (1 every 2 years) again. | | Wout | | | | | Disconnect the keel from ground and measure again. | | | | If that can be easily done, it might | | confirm the diagnosis. | | | | Also, there are 2 schools | | of thought about bonding all bronze thru-hull fittings. | | | | There are some strange theories about | | bonding metal thru-hull fittings as part | | of a lightning protection strategy, but | | from a corrosion perspective, the | | science is clear. | | | | | | | | | A quality bronze thru-hull, unbonded, | | and immersed in seawater may well | | outlast a fiberglass hull! Bonding | | (i.e., attaching) a bronze prop to a | | stainless shaft is what creates the need | | for a sacrificial anode in the first | | place. If you hang the bronze prop over | | the side on a rope, you will have to | | wait decades before you notice any | | corrosion. It won't propel the boat, of | | course, but think of what you'll save on | | zincs! | | | | | | Recommended reading: | | Nigel Calder. | | Do you have a saildrive or a shaft? | | Cheers, | | Wout | | | | | | | | Chuck | | | | ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet | News==---- | | http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ | Newsgroups | | ----= East and West-Coast Server Farms - Total Privacy via Encryption | =---- | | | An additional thought: | | If your iron keel was exposed enough to | form a significant galvanic couple with | the saildrive, isolating it protects the | saildrive, as you indicated. But the | iron keel may now be pitting and | corroding if there are no sacrificial | anodes on the keel itself. | | Chuck | No Chuck, because if it is not connected to anything inside the (fibreglass)boat, there is no 'battery circuit' with the keel as anode and a more noble metal as cathode. My present boat has a cast iron keel without any zinc anodes. It is not connected to ground, just to the mast to provide a lightning path. For the steel to get pitted, there would need to be a cathode of a more noble metal. Surely if a zinc anode is bolted to a cast iron keel, it may (slowly) be eaten away, but not necessarily because it protects the keel. I have often seen zinc anodes on steel keels that had been on it for years. The corrosion problem I had due to the SSB counterpoise was actually with a lead keel, but that is irrelevant, because both cast iron and lead are more noble (cathodic) than aluminium. Wout Wout, there are three major types of corrosion: galvanic, electrolytic, and electrochemical. Your comments apply to galvanic (two dissimilar metals, etc.) and to electrolytic (two separate metals, not necessarily dissimilar, with a voltage source between them). I was referring to the third type of corrosion known as electrochemical corrosion. Electrochemical corrosion is also called stray-current corrosion. Electrochemical corrosion rates are highly dependent on environment and it is difficult to generalize. In addition, there are numerous corrosion mechanisms that full under this category. Marine bronze, of course, stands out as quite resistant to self-corrosion. Not so with most irons and steels as the military and commercial shipping industry have learned. Chuck ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
Zinc Fish Take II, what is acceptable measured current ?
All,
Some additional notes about my Beneteau 393: - The single wire running from the keel (for lightening protection) runs to the base of the port side stays. - With an ohm meter connected to the engine, I read 0 ohms resistance to the keel, and for that matter to the aft stantions. So effectively the keel is indirectly connected to DC ground at some point in the rigging. - None of the thru hulls are bonded. - I can disconnect the keel temporarily and see it's effect next time I am on the boat. Dan |
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