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[email protected] June 10th 08 01:32 AM

Conventional wisdom
 
As I discuss in another post, the conventional wisdom is that external
keels are better than internal keels. Statistics may show otherwise
but it is hard to tell. With the exception of that Woods Hole boat,
all the keel failures I could find involve external keels. Basically,
if your external keel fails, you die.
This just seems like bad engineering to me. You hang thousands of
pounds waaaaaaay down from a few bolts in a way that it is subject to
tremendous repeated changes in torque in a seriously corrosive
environment and you then bet your life on it? Uhhhhhhhhh, does this
make sense? Is anybody surprised at the deaths that have occurred
from these things?
Now, an encapsulated keel is supported over its entire surface via
glass cloth that is stronger than steel and does not corrode. Even in
the one case in Woods Hole where one was ruptured, the damage was such
that nobody died and it did not sink (or not fast enough to matter).
In my 28' internal keeled S2, I once hit a truck with my keel going 6
kts, yes, a truck. Following the so-called Storm of the Century, I was
motor sailing into Steinhatchee, FL when WHAM, we stopped dead with
the rigging shaking like crazy and we all fell over. I recovered mmy
balance and went below to check for damage and found none. A little
while later a coast guard boat came out and told us to watch out for a
truck that had washed out to sea in the storm, we told him we had
found it for him. I dove under her the next day and found the impact
area but there was no real damage.
Conventional wisdom is simply WRONG in this case.

Road Rage! June 10th 08 03:01 AM

Conventional wisdom
 

wrote in message
...
As I discuss in another post, the conventional wisdom is that external
keels are better than internal keels. Statistics may show otherwise
but it is hard to tell. With the exception of that Woods Hole boat,
all the keel failures I could find involve external keels. Basically,
if your external keel fails, you die.
This just seems like bad engineering to me. You hang thousands of
pounds waaaaaaay down from a few bolts in a way that it is subject to
tremendous repeated changes in torque in a seriously corrosive
environment and you then bet your life on it? Uhhhhhhhhh, does this
make sense? Is anybody surprised at the deaths that have occurred
from these things?
Now, an encapsulated keel is supported over its entire surface via
glass cloth that is stronger than steel and does not corrode. Even in
the one case in Woods Hole where one was ruptured, the damage was such
that nobody died and it did not sink (or not fast enough to matter).
In my 28' internal keeled S2, I once hit a truck with my keel going 6
kts, yes, a truck. Following the so-called Storm of the Century, I was
motor sailing into Steinhatchee, FL when WHAM, we stopped dead with
the rigging shaking like crazy and we all fell over. I recovered mmy
balance and went below to check for damage and found none. A little
while later a coast guard boat came out and told us to watch out for a
truck that had washed out to sea in the storm, we told him we had
found it for him. I dove under her the next day and found the impact
area but there was no real damage.
Conventional wisdom is simply WRONG in this case.



You assume all external keels are built the same.



Jeff June 10th 08 02:31 PM

Conventional wisdom
 
I guess its time to repost this page:

http://www.cliffisland.com/boat.html

BTW, the boat is an early J-35 (fully cored), and apparently it had
grounded previously.




[email protected] June 10th 08 04:59 PM

Conventional wisdom
 
On Jun 10, 3:31 am, jeff wrote:
I guess its time to repost this page:

http://www.cliffisland.com/boat.html

BTW, the boat is an early J-35 (fully cored), and apparently it had
grounded previously.


Yuck. It looks like the hull failed, not the ballast keel/sump
joint. I suspect the "outsideness" of the ballast was not a
contributing factor.

-- Tom.

RichH June 10th 08 06:50 PM

Conventional wisdom
 
The probably chief cause of keel bolt failure is: they are not
removable for inspection.
Stainless steels are 'very' subject to 'crevice corrosion' and fatigue
failure, mostly a combination of the two modes of failure. Worse, the
maximum stres on a keel boat is 'cantilever stress' ... very hard to
predict since the loads and actions are 'variable to unforseen'.
Aiarcraft have the almost same problem with cantilever stress ... but
those wing root bolts are REMOVEABLE and thus are able to be
periodically inspected.
So, keel bolt failure is a functional design failure due to the bolts
not being able to be removed and periodically inspected.

Encapsulated (iron) keels are not a panacea, as if the cavity is
penetrated and water enters, the rust (ferric) that forms is less
dense than the original metal (iron) and the encapsulated keel will
'push' itself apart ... then the balllast will simply fall out if the
rust formation is that great.

So, from the above it seems that a encapsulated keel with solid lead
internal ballast would probably be the 'best'.

Gregory Hall June 10th 08 07:47 PM

Conventional wisdom
 

"RichH" wrote in message
...
The probably chief cause of keel bolt failure is: they are not
removable for inspection.
Stainless steels are 'very' subject to 'crevice corrosion' and fatigue
failure, mostly a combination of the two modes of failure. Worse, the
maximum stres on a keel boat is 'cantilever stress' ... very hard to
predict since the loads and actions are 'variable to unforseen'.
Aiarcraft have the almost same problem with cantilever stress ... but
those wing root bolts are REMOVEABLE and thus are able to be
periodically inspected.
So, keel bolt failure is a functional design failure due to the bolts
not being able to be removed and periodically inspected.

Encapsulated (iron) keels are not a panacea, as if the cavity is
penetrated and water enters, the rust (ferric) that forms is less
dense than the original metal (iron) and the encapsulated keel will
'push' itself apart ... then the balllast will simply fall out if the
rust formation is that great.

So, from the above it seems that a encapsulated keel with solid lead
internal ballast would probably be the 'best'.



I think the best keel is a drop keel and water ballast just like that which
the Macgregor 26 series of fine and respected sailboats uses. You have NEVER
heard of one single solitary Mac26 with a keel falling off of it, have you?

--
Gregory Hall



[email protected] June 10th 08 08:01 PM

Conventional wisdom
 
On Jun 10, 7:50 am, RichH wrote:
The probably chief cause of keel bolt failure is: they are not
removable for inspection.


As I said before, just looking at the pictures in the link I think the
failure was of the hull bottom (or structural keel of the vessel) and
not the keel bolts. Hull failure is not uncommon in hard groundings
on lightly built, fin keeled boats but I think that is a separate
topic.

Stainless steels are 'very' subject to 'crevice corrosion' and fatigue
failure, mostly a combination of the two modes of failure. Worse, the
maximum stres on a keel boat is 'cantilever stress' ... very hard to
predict since the loads and actions are 'variable to unforseen'.


The "Received Wisdom" is that stainless is not the best choice for
keel bolts because it is subject to crevice corrosion and wasting in
an wet, low oxygen environment. Fatigue failure can be engineered
around. I haven't looked into it but my guess is that the time to
ductility exhaustion of the typical set of ss keel bolts would be on
the order of forever and a day. Cantilevers and sheer stress are
pretty well understood for bolts and beams. And, in the case of keels
where weight isn't generally a concern designers can be, and generally
are, very conservative.

... So, keel bolt failure is a functional design failure due to the bolts
not being able to be removed and periodically inspected.


Kinda Zen statistics, but my feeling is that most keel bolt failures,
as opposed to keel failures, are on fairly new racing boats and
probably result from over aggressive designs or constructions errors.
In any case, keel bolt failure is very rare. Yes, it would be good if
the bolts were easy to inspect and yes, stainless isn't the best
choice for them, but in practice, the fleet is holding up very well.

... So, from the above it seems that a encapsulated keel with solid lead
internal ballast would probably be the 'best'.


Well, you haven't sold me yet. Keel bolts can be made of things other
than stainless. Even stainless bolts seem to be holding up well. If
the bottom of the boat fails the point is moot anyway.

-- Tom.

[email protected] June 10th 08 11:58 PM

Conventional wisdom
 
On Jun 10, 3:01 pm, " wrote:
On Jun 10, 7:50 am, RichH wrote:

The probably chief cause of keel bolt failure is: they are not
removable for inspection.


As I said before, just looking at the pictures in the link I think the
failure was of the hull bottom (or structural keel of the vessel) and
not the keel bolts. Hull failure is not uncommon in hard groundings
on lightly built, fin keeled boats but I think that is a separate
topic.

Stainless steels are 'very' subject to 'crevice corrosion' and fatigue
failure, mostly a combination of the two modes of failure. Worse, the
maximum stres on a keel boat is 'cantilever stress' ... very hard to
predict since the loads and actions are 'variable to unforseen'.


The "Received Wisdom" is that stainless is not the best choice for
keel bolts because it is subject to crevice corrosion and wasting in
an wet, low oxygen environment. Fatigue failure can be engineered
around. I haven't looked into it but my guess is that the time to
ductility exhaustion of the typical set of ss keel bolts would be on
the order of forever and a day. Cantilevers and sheer stress are
pretty well understood for bolts and beams. And, in the case of keels
where weight isn't generally a concern designers can be, and generally
are, very conservative.

... So, keel bolt failure is a functional design failure due to the bolts
not being able to be removed and periodically inspected.


Kinda Zen statistics, but my feeling is that most keel bolt failures,
as opposed to keel failures, are on fairly new racing boats and
probably result from over aggressive designs or constructions errors.
In any case, keel bolt failure is very rare. Yes, it would be good if
the bolts were easy to inspect and yes, stainless isn't the best
choice for them, but in practice, the fleet is holding up very well.

... So, from the above it seems that a encapsulated keel with solid lead
internal ballast would probably be the 'best'.


Well, you haven't sold me yet. Keel bolts can be made of things other
than stainless. Even stainless bolts seem to be holding up well. If
the bottom of the boat fails the point is moot anyway.

-- Tom.


In spite of the beliefs of most people here, the Mac 26 really is a
much safer boat than most heavily built cruising boats. If one
integrates safety over the life of the boat, I think you would find
the Mac 26 to be far safer than a heavily built boat with a deep
keel. The deep keeled boat may be safer in a certain unusual
situation (being out in a hurricane in deep water) but the Mac 26 can
more easily avoid such weather by going into a shallow entrance that
the deep keeled boat cannot.

Gregory Hall June 11th 08 12:10 AM

Conventional wisdom
 

wrote in message
...
In spite of the beliefs of most people here, the Mac 26 really is a
much safer boat than most heavily built cruising boats. If one
integrates safety over the life of the boat, I think you would find
the Mac 26 to be far safer than a heavily built boat with a deep
keel. The deep keeled boat may be safer in a certain unusual
situation (being out in a hurricane in deep water) but the Mac 26 can
more easily avoid such weather by going into a shallow entrance that
the deep keeled boat cannot.



Truer words have rarely been spoken. The Mac 26 is a very safe boat as
evidenced by its unparallel safety record.

And, the Mac 26 can get to that shallow entrance a lot faster than any
sailboat other than perhaps a racing multihull.

--
Gregory Hall



RichH June 11th 08 12:36 AM

Conventional wisdom
 
"I haven't looked into it but my guess is that the time to
ductility exhaustion of the typical set of ss keel bolts would be on
the order of forever and a day. Cantilevers and sheer stress are
pretty well understood for bolts and beams. And, in the case of keels
where weight isn't generally a concern designers can be, and
generally
are, very conservative".

Ductility exhaustion? What are you doing drawing wire? Sorry but
once 300 series stainless gets loaded above its endurance limit it
typicallly only lasts approx 1 million load cycles - doesnt matter if
its rigging, keelbolts, chainplates. If the endurance load factor (at
about 30kpsi) is exceeded, 1 million cycles is about all you get
You bet that cantilever stress is well understood thats why bridges,
aircraft wings, etc. dont fall off. That sailboats constantly have to
have rigging replaced, on some - keels & rudder shafts, etc. keep
falling off ... would tell any prudent engineer/designer that
'something is wrong' in the 'typical design'.


Jere Lull June 11th 08 12:47 AM

Conventional wisdom
 
On 2008-06-09 20:32:40 -0400, said:

As I discuss in another post, the conventional wisdom is that external
keels are better than internal keels.


Though we have an external (bolted on) keel, I'd say that the above is
ONE conventional wisdom; there are other conventional wisdoms.

Each is a compromise.

--
Jere Lull
Xan-à-Deux -- Tanzer 28 #4 out of Tolchester, MD
Xan's pages:
http://web.mac.com/jerelull/iWeb/Xan/
Our BVI trips & tips: http://homepage.mac.com/jerelull/BVI/


Jere Lull June 11th 08 01:06 AM

Conventional wisdom
 
On 2008-06-10 11:59:06 -0400, " said:

On Jun 10, 3:31 am, jeff wrote:
I guess its time to repost this page:

http://www.cliffisland.com/boat.html

BTW, the boat is an early J-35 (fully cored), and apparently it had
grounded previously.


Yuck. It looks like the hull failed, not the ballast keel/sump joint.
I suspect the "outsideness" of the ballast was not a contributing
factor.


Internal or external, with construction that looks that light, repeated
groundings would have torn any keel off. The strips of glass look SO
thin!

We have bolted-on cast iron -- not my favorite material, but what we
have. The reinforced area that I can identify looks to be about 4-6
times that J's. It's about 8' long and an nearly 2' across. We've got
at least an inch of solid hand-laid glass in the three spots around the
keel I've drilled holes, and a good inch-plus of reinforcement that the
bolts go through. (Not sure of the material as it's at least
encapsulated and no one I know has had reason to investigate.)

--
Jere Lull
Xan-à-Deux -- Tanzer 28 #4 out of Tolchester, MD
Xan's pages: http://web.mac.com/jerelull/iWeb/Xan/
Our BVI trips & tips: http://homepage.mac.com/jerelull/BVI/


Richard Casady June 11th 08 02:13 AM

Conventional wisdom
 
On Tue, 10 Jun 2008 19:10:59 -0400, "Gregory Hall"
wrote:

And, the Mac 26 can get to that shallow entrance a lot faster than any
sailboat other than perhaps a racing multihull.


A scows are good for 25, but not in big waves.

Casady

[email protected] June 11th 08 02:35 AM

Conventional wisdom
 
On Jun 10, 1:36 pm, RichH wrote:
....
once 300 series stainless gets loaded above its endurance limit it
typicallly only lasts approx 1 million load cycles - doesnt matter if
its rigging, keelbolts, chainplates. If the endurance load factor (at
about 30kpsi) is exceeded, 1 million cycles is about all you get...


At stresses less than that the bolts will essentially never fatigue,
right? I'm looking at a worked example of an ABS keel bolt
worksheet. Since you're using psi I'm converting to USA units. 10
keel bolts of 0.83" (at the thread root) support a 7,175 lb keel with
a cg 2' below the joint. Even assuming half the bolts aren't doing
anything the maximum static stress on those bolts are going to be an
order of magnitude below their endurance load. Hydrodynamic loads on
the keel max out at about the same order. Day in and day out you'll
never approach the endurance limit of ABS sized bolts. On top of that
your typical designer is going to use the next size up off the shelf
rod. As you'd expect with those kind of scantlings keel bolt failure
is extremely rare. Fatigue isn't normally an issue.

... That sailboats constantly have to
have rigging replaced, on some - keels & rudder shafts, etc. keep
falling off ... would tell any prudent engineer/designer that
'something is wrong' in the 'typical design'.


Rigging is a different story with very different compromises. Keel
failure is so rare that I think each case needs to be looked at
individually. There is no evident systemic problem with keel bolts as
a class.

-- Tom.


RichH June 11th 08 06:02 AM

Conventional wisdom
 
Tom --- simply go back to basic structural engineering basics.

All metal has a service life based on fatigue. Even below the
endurance fatigue limit, applied cyclical stress will develop
microcracks between the grain structure. Such propagation is minimal
but continuously additive to applied cyclical stress. At or above the
endurance limit the fatigue become more 'predictable', below the limit
the fatigue is 'not so' predictable. The inevitable failure for ALL
metals in cyclical stress service is embrittlement and crystaline or
fatigue failure. Fatigue failure at scantiling design values with
Safety Factor of 4X (typical ocean service) still but rarely happen.
Only when the stress design approaches FS=6 does fatigue failure
become rare; but rare doesnt exclude some failure. I repeat: The
inevitable failure for ALL metals in cyclical stress service is
embrittlement and crystaline or fatigue failure ... this WILL
eventually happen to rigging, rigging supports and keel bolts on
boats.

At stresses less than that the bolts will essentially never fatigue,
right? *I'm looking at a worked example of an ABS keel bolt
worksheet. *Since you're using psi I'm converting to USA units. *10
keel bolts of 0.83" (at the thread root) support a 7,175 lb keel with
a cg 2' below the joint. *Even assuming half the bolts aren't doing
anything the maximum static stress on those bolts are going to be an
order of magnitude below their endurance load. *Hydrodynamic loads on
the keel max out at about the same order. *Day in and day out you'll
never approach the endurance limit of ABS sized bolts. *On top of that
your typical designer is going to use the next size up off the shelf
rod. *As you'd expect with those kind of scantlings keel bolt failure
is extremely rare. *Fatigue isn't normally an issue.

... *That sailboats constantly have to
have rigging replaced, on some - keels & rudder shafts, etc. keep
falling off ... would tell any prudent engineer/designer that
'something is wrong' in the 'typical design'.


Rigging is a different story with very different compromises. *Keel
failure is so rare that I think each case needs to be looked at
individually. *There is no evident systemic problem with keel bolts as
a class.

-- Tom.



[email protected] June 11th 08 03:04 PM

Conventional wisdom
 
On Jun 10, 7:02 pm, RichH wrote:
All metal has a service life based on fatigue. ...


Rich,

No argument there. But, failure after, say, 10 million cycles doesn't
seem to fit the profile of most of the keel failures that I know of.
There is a theory that suggests that many of the racing boat keel
failures are preceded by a hard grounding that leaves no immediate
signs of harm but weakens the system. There may be something in that,
but the problem I have with it is that racing boats go to ground all
the time (as a class they are deep) and while many of them will have
had a hard grounding in the recent past few of them will drop their
keels. In any case, all of the keel failures I know of that have not
happened at the moment of going aground have happened in pretty new
boats. I do know of cases where people have removed the keels of
older boats, inspected the bolts, found signs of corrosion and
replaced them but I don't know of any actual failures underway. To be
sure this is just hear-say, but I've been aboard or near bunches of
boats that have had rig failure and many boats that have broken their
rudders (including the entire Hawaii J/24 fleet and three time on a J/
29) but no keel failures except for grounding and accompanied by major
structural failures...

-- Tom.

RichH June 11th 08 05:50 PM

Conventional wisdom
 
The additional problem with 'bolt on' keels is the concentration of
stress at the root of the keel and the mating structure. The Bavaria
line is the most stunning example of this stress anomaly wherin new
boats are losing their keels ... not as a failure of the keel nor its
attachment bolting but rather the mating FRG structure. This, to me,
is simply an unforseen 'concentration' of stresses which lead to a
very weak, prone to failure structure.
With an encapsulated keel system the lines of stress are allowed to
follow a 'more open' or less concentrated pathway over larger cross
section of the structure --- inherently safer but at a greater cost of
excess material/weight. My engineering eye usually is in an extreme
'wince' whenever I see a sharp inside corner anywhere near a
cantilever structure --- as thats the prime location of concentrated
lines of stress. Encapsulated keels usually always have 'smooth
transitions' in this critical area and thus avoid this 'stress
concentration'.

The real problem with critical stress design is that the 'calcs'
sometimes dont match with the actual alignment of stress, causing
unforseen 'stress risers' in the design that inherently weaken it.
Anytime the lines of force/stress come 'close together' (concentrated)
the basic values of ultimate tensile, etc. strength simply 'go out the
window'. All the 'strength values' have to be amended whenever there
is a 'discontinuity' in the surface of a structure ... as the lines of
stress are more located in outer surface of a 'shape'. The only way
to prevent such anomalies is to do (very expensive and very long term)
dynamic load testing to failure in a test rig -- as is done on
critical components (wing roots, etc.) on advanced aircraft, cranes,
gantrys, etc. etc. Obviously this extremely expensive process of
dynamically validating a design to actual failure is well beyond the
financial limits of a boat builder.


[email protected] June 11th 08 07:37 PM

Conventional wisdom
 
On Jun 11, 6:50 am, RichH wrote:
The additional problem with 'bolt on' keels is the concentration of
stress at the root of the keel and the mating structure. The Bavaria
line is the most stunning example of this stress anomaly wherin new
boats are losing their keels ... not as a failure of the keel nor its
attachment bolting but rather the mating FRG structure. ...


You're onto something here. I saw a Bavaria in the Bay of Islands
that had gone aground and split the hull right aft of the keel right
along the line where they remove the core to "reinforce" hull at the
keel joint. It also looks like the J in the link Jeff posted had a
similar split but at the front of the keel right where the core is
replaced. I can't really see it well in the photos, but it looks like
the panel sandwich had a peel failure, too. Also, with the J the keel
ripped the hull open right along the reinforcement line (the bolts
didn't fail, the panel failed). So, yes, I think you're right on the
money with the stress riser issue. Just to be pedantic, the problem
would be the same even if they glassed over the metal part of the
keel. So, I think of these kinds of failures are hull panel failures
rather than keel joint failures and don't see them as a problem with
bolt on keels per se. But I'm willing to concede the point.

-- Tom.



RichH June 11th 08 07:50 PM

Conventional wisdom
 
The simple fact is that a cantilever ( a keel is a cantilever) is
inherently WEAK .... needing FOUR TIMES the strength to be equal of
any other 'simple beam in flexure' structure. Add a safety factor of
4 for offshore or 'hard usage' and you wind up with a minimum of
needing 16 times the strength ... then add fatigue/endurance, etc.
etc. etc. and you wind up with a very complicated structural
element. A cantilever with smooth transitions at the 'root' of the
cantilever is MUCH stronger simply by 'good structural design
practice'.


Edgar June 11th 08 09:13 PM

Conventional wisdom
 

"RichH" wrote in message
...
The additional problem with 'bolt on' keels is the concentration of
stress at the root of the keel and the mating structure. The Bavaria
line is the most stunning example of this stress anomaly wherin new
boats are losing their keels ... not as a failure of the keel nor its
attachment bolting but rather the mating FRG structure. This, to me,
is simply an unforseen 'concentration' of stresses which lead to a
very weak, prone to failure structure.
With an encapsulated keel system the lines of stress are allowed to
follow a 'more open' or less concentrated pathway over larger cross
section of the structure --- inherently safer but at a greater cost of
excess material/weight. My engineering eye usually is in an extreme
'wince' whenever I see a sharp inside corner anywhere near a
cantilever structure --- as thats the prime location of concentrated
lines of stress. Encapsulated keels usually always have 'smooth
transitions' in this critical area and thus avoid this 'stress
concentration'.


I am sure you are right about this. IMO the problem has become much worse
because the more modern designs of yacht are much more flat bottomed than
older designs such as my Catalina 38. On my boat the transition is quite
smooth but on modern boats it is almost 90 degrees.
Last year at my marina I looked at two almost new French built boats which
had suffered heavy groundings. The keels had not come off and all you could
see outside were some relatively small cracks in the outer glass layer.
However the flexing in the upward direction was such that major components
had failed inside the boats. The keels had to be removed and the boats took
all winter for the interior to be stripped out, repaired and put together
again.



Edgar June 11th 08 09:13 PM

Conventional wisdom
 

"RichH" wrote in message
...
The additional problem with 'bolt on' keels is the concentration of
stress at the root of the keel and the mating structure. The Bavaria
line is the most stunning example of this stress anomaly wherin new
boats are losing their keels ... not as a failure of the keel nor its
attachment bolting but rather the mating FRG structure. This, to me,
is simply an unforseen 'concentration' of stresses which lead to a
very weak, prone to failure structure.
With an encapsulated keel system the lines of stress are allowed to
follow a 'more open' or less concentrated pathway over larger cross
section of the structure --- inherently safer but at a greater cost of
excess material/weight. My engineering eye usually is in an extreme
'wince' whenever I see a sharp inside corner anywhere near a
cantilever structure --- as thats the prime location of concentrated
lines of stress. Encapsulated keels usually always have 'smooth
transitions' in this critical area and thus avoid this 'stress
concentration'.


I am sure you are right about this. IMO the problem has become much worse
because the more modern designs of yacht are much more flat bottomed than
older designs such as my Catalina 38. On my boat the transition is quite
smooth but on modern boats it is almost 90 degrees.
Last year at my marina I looked at two almost new French built boats which
had suffered heavy groundings. The keels had not come off and all you could
see outside were some relatively small cracks in the outer glass layer.
However the flexing in the upward direction was such that major components
had failed inside the boats. The keels had to be removed and the boats took
all winter for the interior to be stripped out, repaired and put together
again.



Jere Lull June 12th 08 08:10 AM

Conventional wisdom
 
On 2008-06-10 20:43:07 -0400, Dave said:

On Wed, 11 Jun 2008 00:06:06 GMT, Jere Lull said:

We have bolted-on cast iron -- not my favorite material, but what we
have.


That reminds me, Jere--thanks for the suggestion of putting Interprotect on
my boat's iron keel. Preparation was a bit of effort, but now touching it up
for the season is a job of just a few minutes. A great relief.


Hopefully, I also suggested and you used POR-15 first. After 15
seasons, our Interprotect is beginning to fail and I had to spend a day
on the keel. Maybe will blast and re-do Xan this winter.

--
Jere Lull
Xan-à-Deux -- Tanzer 28 #4 out of Tolchester, MD
Xan's pages: http://web.mac.com/jerelull/iWeb/Xan/
Our BVI trips & tips: http://homepage.mac.com/jerelull/BVI/


Jere Lull June 12th 08 08:13 AM

Conventional wisdom
 
On 2008-06-11 12:50:16 -0400, RichH said:

The additional problem with 'bolt on' keels is the concentration of
stress at the root of the keel and the mating structure.


The concentration of stress also exists with fiberglass keels; both are
as a result of under-engineering coupled with (usually) a hard hit.

--
Jere Lull
Xan-à-Deux -- Tanzer 28 #4 out of Tolchester, MD
Xan's pages: http://web.mac.com/jerelull/iWeb/Xan/
Our BVI trips & tips: http://homepage.mac.com/jerelull/BVI/


Jere Lull June 13th 08 01:52 AM

Conventional wisdom
 
On 2008-06-12 09:48:03 -0400, Dave said:

On Thu, 12 Jun 2008 07:10:00 GMT, Jere Lull said:

Hopefully, I also suggested and you used POR-15 first.


I don't recall whether or not you did, but I just ground all the rust off
and used Interprotects's primer wash before applying the barrier coat. Seems
to be holding up pretty well.


Well, you'll probably have a good decade before you have to do it again.

Barrier coats *slow* water and dissolved oxygen down, but nothing stops them.

Next time, I'll bang the big flakes off, leaving light rust, then do
the Zinc-something wash to convert the rust and provide a good POR
bond. Fill, fair, then probably whatever the best barrier coat is at
the time.

--
Jere Lull
Xan-à-Deux -- Tanzer 28 #4 out of Tolchester, MD
Xan's pages: http://web.mac.com/jerelull/iWeb/Xan/
Our BVI trips & tips: http://homepage.mac.com/jerelull/BVI/


Wayne.B June 14th 08 04:37 AM

Conventional wisdom
 
On Tue, 10 Jun 2008 08:59:06 -0700 (PDT), "
wrote:

BTW, the boat is an early J-35 (fully cored), and apparently it had
grounded previously.


Yuck. It looks like the hull failed, not the ballast keel/sump
joint. I suspect the "outsideness" of the ballast was not a
contributing factor.


Yes, J35s had notoriously weak keel attachments. They depended on a
steel plate glassed into the laminate to provide sufficient hull
strength. One hard grounding was usually enough to shatter the
laminate in that area leaving the keel/hull area vulnerable to flexing
or complete failure. I personally know of several boats where this
happened. Repair required almost complete removal of the interior.

Wayne.B June 14th 08 04:40 AM

Conventional wisdom
 
On Tue, 10 Jun 2008 19:10:59 -0400, "Gregory Hall"
wrote:


wrote in message
...
In spite of the beliefs of most people here, the Mac 26 really is a
much safer boat than most heavily built cruising boats. If one
integrates safety over the life of the boat, I think you would find
the Mac 26 to be far safer than a heavily built boat with a deep
keel. The deep keeled boat may be safer in a certain unusual
situation (being out in a hurricane in deep water) but the Mac 26 can
more easily avoid such weather by going into a shallow entrance that
the deep keeled boat cannot.



Truer words have rarely been spoken. The Mac 26 is a very safe boat as
evidenced by its unparallel safety record.

And, the Mac 26 can get to that shallow entrance a lot faster than any
sailboat other than perhaps a racing multihull.


Good grief. Have either of you ever sailed more than 20 miles
offshore ?


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