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![]() wrote in message ... wrote:. Yes it is. What I have used is 0.185" thick Meranti plywood. Once the layouts have been done and the parts all cut out and labelled. A coat of two parts epoxy is applied on each part individually and allows to dry. Then the parts are assembled (dry) according to the drawing using the stitching method. Afterward, the assembly is validated and corrected, as needed it. After that, the epoxy fillets are applied with fibreglass tape and let to dry. Subsequently, a second coat to of two parts epoxy is applied inside out. Before painting (for UV protection), a third and fourth coasts of epoxy is applied. As you can see, the construction is light and strong. The hardwood gunwales and keel also add to the stiffness of the boat No cloth layed over the panels, just at the seams? Seems like a waste of resin, if you were going to put on two coats you might as well have put on some cloth which would improve strength & abrasion resistance. Foam core would have been lighter & stronger; I've seen a number of tenders & dinghies built using 4mm and 5mm plywood and that's what convinced me to use foam core.... those boats you have to step very carefully in & out of. Fresh Breezes- Doug King Good comments, My email was intended to be a brief description on how its done not a step by step procedures. Twelve years ago my daughter build a 11'2" Shellback sailing Dinghy applying four coats (as I have described) of epoxy (No cloth layed over the panels, just at the seams) plus coats of UV paint. Since then this sailing dinghy has been stored outside 12 months a year along the rocky edge of the La Have river NS behind her property. During the Canadian winter its covered with show and ice. This sailing dinghy is used about 4 - 5 time every week during the summer. Kids are often dragging the dinghy on the rocky beach, So far the only maintenance done was painting it with a good quality latex outside house paint every 2 to 3 years. A quick survey was done amongst her friends that have build the same dinghy at the same time using only on coat of epoxy and storing it outside all year. The finding revealed that none of these dinghies were in use anymore. Water, snow, ice, rain and quick freezing temperature and melt down have caused water infiltration and below freezing temperature causing delaminating of the material used. So far my daughter's Shellback is holding up good. Every time I visit her I keep telling her to cover the boat during the winter. |
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