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#41
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I think I'll put the pump between the filters. 10 micron on
the vacuum side, 1 micron on the pressure side. Doug s/v Callista "Rich Hampel" wrote in message ... After 30 years of screwing around with this stuff I cant still give a an accurate technical reason .... my 'opinion' is the 'regime' of particle depositionIn and the formation of 'filter cake' ..... on a pressure filtration the deposition begins mostly on the upper surface or at least within 5% depth of the surface, while with vacuum filtration the deposition is essentially INSIDE the matrix of the media. Being inside the matrix causes higher internal velocities which drive the particles deeper and deeper into the matrix ... causing an exponential decrease in service life. ..... its the same for depth as well as membrane filtration. The quandy is that the fluids are incompressible and shouldnt make any difference due to the direction of motive pressure .... but in practice it does, it always does. article , Steven Shelikoff wrote: On Thu, 08 Jan 2004 02:51:46 GMT, Rich Hampel wrote: NOPE! In pressure mode, the filter will also act as a 'coalescer' (bringing similar surface tension fluids together to make larger and larger sized particles) and such particles will settle out into a 'drop-out-pot' ..... or usually into the bottom of the filter bowl (bowl pointing downwards). The smaller the retention size of the filter media the more efficient the coalescing efficiency. On the very bottom of the filter bowl, add a pigtail of oil compatible transluscent plastic tube (Tygon, etc.) with a cock on the end .... when you see water in the pigtail simply drain the bowl. Thats the same way a racor with an integral clear plastic knock-out-pot works. If you are regularly polishing the fuel the coalesced emulsions will be removed/trapped in the inverted filter bowl .... that why you put the dip tube for the recirc system at the VERY bottom of the tank and a drain cock on the inverted filter bowl. Dont want air leaks or fuel oil leaks ------ dont use compression fittings, use flared or better fittings. Pump should have a SCREEN (preferably integral) for protection to prevent damage by *huge* particles that would tear the rubber impeller or wobble plate. I say again, if you want long service life and efficient filtration employ PRESSURE filtration, especially on a recirculation system. The ONLY reason I can think of why fuel systems in boats use vacuum filtration is ........... the engine manufactures supply the lift pump and 'guard' filter - and puts it on the engine ...... and not on the tank (where it SHOULD BE). Cheap and dirty solution, easier for the boat builder - less wiring, less design, less effort, .... All this begs the question, why does the filter media care whether it's in "pressure" mode or "vacuum" mode? Sure, the plumbing and filter cases care. But the media only sees a pressure differential across it. What's the difference to the media if the there is 14psi (atmospheric pressure) on one side and, say, 10 psi (a 4 psi vacuum drawing fuel across the media) on the other side vs. 18 psi (4 psi pressure pushing fuel across the media) on one side and 14 psi (atmospheric) on the other? IOW, even if the pump is past the filter drawing fuel through it, the filter is still in "pressure" mode because it's really the atmospheric pressure pushing fuel through the filter. Steve |
#42
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On Thu, 08 Jan 2004 14:53:44 GMT, Rick wrote:
Steven Shelikoff wrote: Well, now I have to ask why the pump should be before the finer stages of filtration. Because you can install canned filters which are rated for high pressure downstream of the pump, on the pressure side. The filters on the suction side are fairly coarse, produce little resistance to flow until clogged, and can perform the initial separation of water and solids. wouldn't matter where the pump is. Of course if it can't do that (not enough suction for all the stages before it) then you'd have to move the pump up in the stream like you suggest above. If the pump was upstream of all filters, so that it sucked through them all, the differential available is pretty low. That all depends on how many "all" is, the max pressure differential you want to operate at and how much vacuum the pump can draw. 2 stages should be fine. 3, probably not. That is why most installations use Racors on the suction side for the reasons I have given and then the final filters are can filters on the pressure side. I have 3 stages with an electric pump between the 2nd and 3rd and then the engine lift pump after the 3rd. Works pretty good. The only time it stopped working, leading me to thinking there was a vacuum leak, was when the tank vent clogged and vacuum built up in the tank to the point where fuel couldn't be drawn out anymore. Problem solved temporarily by opening the filler. Steve |
#43
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On Thu, 08 Jan 2004 14:53:44 GMT, Rick wrote:
Steven Shelikoff wrote: Well, now I have to ask why the pump should be before the finer stages of filtration. Because you can install canned filters which are rated for high pressure downstream of the pump, on the pressure side. The filters on the suction side are fairly coarse, produce little resistance to flow until clogged, and can perform the initial separation of water and solids. wouldn't matter where the pump is. Of course if it can't do that (not enough suction for all the stages before it) then you'd have to move the pump up in the stream like you suggest above. If the pump was upstream of all filters, so that it sucked through them all, the differential available is pretty low. That all depends on how many "all" is, the max pressure differential you want to operate at and how much vacuum the pump can draw. 2 stages should be fine. 3, probably not. That is why most installations use Racors on the suction side for the reasons I have given and then the final filters are can filters on the pressure side. I have 3 stages with an electric pump between the 2nd and 3rd and then the engine lift pump after the 3rd. Works pretty good. The only time it stopped working, leading me to thinking there was a vacuum leak, was when the tank vent clogged and vacuum built up in the tank to the point where fuel couldn't be drawn out anymore. Problem solved temporarily by opening the filler. Steve |
#44
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On Thu, 08 Jan 2004 14:24:02 GMT, Rich Hampel
wrote: After 30 years of screwing around with this stuff I cant still give a an accurate technical reason .... my 'opinion' is the 'regime' of particle depositionIn and the formation of 'filter cake' ..... on a pressure filtration the deposition begins mostly on the upper surface or at least within 5% depth of the surface, while with vacuum filtration the deposition is essentially INSIDE the matrix of the media. Being inside the matrix causes higher internal velocities which drive the particles deeper and deeper into the matrix ... causing an exponential decrease in service life. ..... its the same for depth as well as membrane filtration. The quandy is that the fluids are incompressible and shouldnt make any difference due to the direction of motive pressure .... but in practice it does, it always does. Not only shouldn't it make a difference due to the direction of motive pressure, but the direction of motive pressure is the same in both cases. Higher pressure on the inlet, lower on the outlet with the same differential as well. If there really is a difference, then there must be some other mechanism at work other than just whether the pump is pushing or pulling. Steve article , Steven Shelikoff wrote: On Thu, 08 Jan 2004 02:51:46 GMT, Rich Hampel wrote: NOPE! In pressure mode, the filter will also act as a 'coalescer' (bringing similar surface tension fluids together to make larger and larger sized particles) and such particles will settle out into a 'drop-out-pot' ..... or usually into the bottom of the filter bowl (bowl pointing downwards). The smaller the retention size of the filter media the more efficient the coalescing efficiency. On the very bottom of the filter bowl, add a pigtail of oil compatible transluscent plastic tube (Tygon, etc.) with a cock on the end .... when you see water in the pigtail simply drain the bowl. Thats the same way a racor with an integral clear plastic knock-out-pot works. If you are regularly polishing the fuel the coalesced emulsions will be removed/trapped in the inverted filter bowl .... that why you put the dip tube for the recirc system at the VERY bottom of the tank and a drain cock on the inverted filter bowl. Dont want air leaks or fuel oil leaks ------ dont use compression fittings, use flared or better fittings. Pump should have a SCREEN (preferably integral) for protection to prevent damage by *huge* particles that would tear the rubber impeller or wobble plate. I say again, if you want long service life and efficient filtration employ PRESSURE filtration, especially on a recirculation system. The ONLY reason I can think of why fuel systems in boats use vacuum filtration is ........... the engine manufactures supply the lift pump and 'guard' filter - and puts it on the engine ...... and not on the tank (where it SHOULD BE). Cheap and dirty solution, easier for the boat builder - less wiring, less design, less effort, .... All this begs the question, why does the filter media care whether it's in "pressure" mode or "vacuum" mode? Sure, the plumbing and filter cases care. But the media only sees a pressure differential across it. What's the difference to the media if the there is 14psi (atmospheric pressure) on one side and, say, 10 psi (a 4 psi vacuum drawing fuel across the media) on the other side vs. 18 psi (4 psi pressure pushing fuel across the media) on one side and 14 psi (atmospheric) on the other? IOW, even if the pump is past the filter drawing fuel through it, the filter is still in "pressure" mode because it's really the atmospheric pressure pushing fuel through the filter. Steve |
#45
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On Thu, 08 Jan 2004 14:24:02 GMT, Rich Hampel
wrote: After 30 years of screwing around with this stuff I cant still give a an accurate technical reason .... my 'opinion' is the 'regime' of particle depositionIn and the formation of 'filter cake' ..... on a pressure filtration the deposition begins mostly on the upper surface or at least within 5% depth of the surface, while with vacuum filtration the deposition is essentially INSIDE the matrix of the media. Being inside the matrix causes higher internal velocities which drive the particles deeper and deeper into the matrix ... causing an exponential decrease in service life. ..... its the same for depth as well as membrane filtration. The quandy is that the fluids are incompressible and shouldnt make any difference due to the direction of motive pressure .... but in practice it does, it always does. Not only shouldn't it make a difference due to the direction of motive pressure, but the direction of motive pressure is the same in both cases. Higher pressure on the inlet, lower on the outlet with the same differential as well. If there really is a difference, then there must be some other mechanism at work other than just whether the pump is pushing or pulling. Steve article , Steven Shelikoff wrote: On Thu, 08 Jan 2004 02:51:46 GMT, Rich Hampel wrote: NOPE! In pressure mode, the filter will also act as a 'coalescer' (bringing similar surface tension fluids together to make larger and larger sized particles) and such particles will settle out into a 'drop-out-pot' ..... or usually into the bottom of the filter bowl (bowl pointing downwards). The smaller the retention size of the filter media the more efficient the coalescing efficiency. On the very bottom of the filter bowl, add a pigtail of oil compatible transluscent plastic tube (Tygon, etc.) with a cock on the end .... when you see water in the pigtail simply drain the bowl. Thats the same way a racor with an integral clear plastic knock-out-pot works. If you are regularly polishing the fuel the coalesced emulsions will be removed/trapped in the inverted filter bowl .... that why you put the dip tube for the recirc system at the VERY bottom of the tank and a drain cock on the inverted filter bowl. Dont want air leaks or fuel oil leaks ------ dont use compression fittings, use flared or better fittings. Pump should have a SCREEN (preferably integral) for protection to prevent damage by *huge* particles that would tear the rubber impeller or wobble plate. I say again, if you want long service life and efficient filtration employ PRESSURE filtration, especially on a recirculation system. The ONLY reason I can think of why fuel systems in boats use vacuum filtration is ........... the engine manufactures supply the lift pump and 'guard' filter - and puts it on the engine ...... and not on the tank (where it SHOULD BE). Cheap and dirty solution, easier for the boat builder - less wiring, less design, less effort, .... All this begs the question, why does the filter media care whether it's in "pressure" mode or "vacuum" mode? Sure, the plumbing and filter cases care. But the media only sees a pressure differential across it. What's the difference to the media if the there is 14psi (atmospheric pressure) on one side and, say, 10 psi (a 4 psi vacuum drawing fuel across the media) on the other side vs. 18 psi (4 psi pressure pushing fuel across the media) on one side and 14 psi (atmospheric) on the other? IOW, even if the pump is past the filter drawing fuel through it, the filter is still in "pressure" mode because it's really the atmospheric pressure pushing fuel through the filter. Steve |
#46
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#47
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#48
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On 08 Jan 2004 11:23:20 +0100, Ole-Hjalmar Kristensen
wrote: "R" == Rick writes: /// R This is all assuming you don't have access to a centrifuge which is R really the best way to handle the process. R Rick Do you happen to know if there is any centrifugal separator on the market suited to small boats? I cannot really think of any technical reasons why not, but perhaps the market isn't there. Btw., I once had a Scania truck diesel engine which had a centrifuge for its lubrication oil. Judging from the amount of gunk it separated out of the oil, it worked very well. Now *that* is an interesting question! The pneumatic tube freezer/heater comes to mind immediately. I can't recall the appropriate name - but the principle is incredibly simple: introduce the pressurized fluid tangentially to a short cylinder, and at one end of the cylinder, the spinning fluid meets a washer with a central hole - the lighter fraction goes through here. At the other end of the cylinder, the spinning fluid meets a central barrier, with an annular gap - so the heavier fraction goes through here. You can make them with plumbing fittings and minimal machining or filing. With pressurized air, these gadgets separate cooled air from heated air (though the power efficiency is not compretitive with regular fridges...) With pressurized fuel, this gadget ought to do a very creditable job of spinning out water and particles.... Brian Whatcott Altus OK |
#49
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On 08 Jan 2004 11:23:20 +0100, Ole-Hjalmar Kristensen
wrote: "R" == Rick writes: /// R This is all assuming you don't have access to a centrifuge which is R really the best way to handle the process. R Rick Do you happen to know if there is any centrifugal separator on the market suited to small boats? I cannot really think of any technical reasons why not, but perhaps the market isn't there. Btw., I once had a Scania truck diesel engine which had a centrifuge for its lubrication oil. Judging from the amount of gunk it separated out of the oil, it worked very well. Now *that* is an interesting question! The pneumatic tube freezer/heater comes to mind immediately. I can't recall the appropriate name - but the principle is incredibly simple: introduce the pressurized fluid tangentially to a short cylinder, and at one end of the cylinder, the spinning fluid meets a washer with a central hole - the lighter fraction goes through here. At the other end of the cylinder, the spinning fluid meets a central barrier, with an annular gap - so the heavier fraction goes through here. You can make them with plumbing fittings and minimal machining or filing. With pressurized air, these gadgets separate cooled air from heated air (though the power efficiency is not compretitive with regular fridges...) With pressurized fuel, this gadget ought to do a very creditable job of spinning out water and particles.... Brian Whatcott Altus OK |
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