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timW September 26th 07 04:17 PM

trouble starting engine
 
Hi there,
I need a bit of advice on an issue we're having starting
our boat up.

We purchased a 95 Sea Ray Sundancer a few months ago that came with a
two year old 5.0 Mercruiser and recently replaced manifolds. All went
reasonably well on the first couple of trips out but the last time we
tried taking it out for the day I couldn't get the thing to start. I
tested it out the previous day at our home and had the same issue,
though I did manage to finally get it cranked up and running.

On each occasion the same thing has happened. I give the engine a
couple of pumps with the throttle, as instructed by the previous
owner, leave the throttle slightly open, and turn the ignition. After
a couple of tries it starts and all seems well, until I throttle it
back to idle. The engine ticks over for maybe 10 - 20 seconds, then
begins to sound progressively rougher until it cuts out altogether.
After that I can't get it running at all. The first time, on the
trailer at home (yes, I did have water running to it) I managed to
coax it to life half an hour later, and kept it revving for a while
before I set it back to idle. But when we went to launch the boat on
the weekend, the damn thing cut out on me at idle and refused to start
up again, even after we let it sit at the dock for half an hour,
trying over and over. I virtually drained the batteries in my
attempts.

A neighbor, who's a pro fisherman, is of the opinion that it may be
something as simple as a fuel filter being clogged. This might gel
with our first couple of trips out, when the engine kept cutting out
on us at higher speeds.

Any views on the matter? And if it is the fuel filter, can someone
tell me where to find it on the engine - yep, I'm about as
mechanically inept as they come, but am willing to learn for the sake
of the boat!

Thanks in advance............Tim


RW Salnick September 26th 07 06:02 PM

trouble starting engine
 
timW brought forth on stone tablets:
Hi there,
I need a bit of advice on an issue we're having starting
our boat up.

We purchased a 95 Sea Ray Sundancer a few months ago that came with a
two year old 5.0 Mercruiser and recently replaced manifolds. All went
reasonably well on the first couple of trips out but the last time we
tried taking it out for the day I couldn't get the thing to start. I
tested it out the previous day at our home and had the same issue,
though I did manage to finally get it cranked up and running.

On each occasion the same thing has happened. I give the engine a
couple of pumps with the throttle, as instructed by the previous
owner, leave the throttle slightly open, and turn the ignition. After
a couple of tries it starts and all seems well, until I throttle it
back to idle. The engine ticks over for maybe 10 - 20 seconds, then
begins to sound progressively rougher until it cuts out altogether.
After that I can't get it running at all. The first time, on the
trailer at home (yes, I did have water running to it) I managed to
coax it to life half an hour later, and kept it revving for a while
before I set it back to idle. But when we went to launch the boat on
the weekend, the damn thing cut out on me at idle and refused to start
up again, even after we let it sit at the dock for half an hour,
trying over and over. I virtually drained the batteries in my
attempts.

A neighbor, who's a pro fisherman, is of the opinion that it may be
something as simple as a fuel filter being clogged. This might gel
with our first couple of trips out, when the engine kept cutting out
on us at higher speeds.

Any views on the matter? And if it is the fuel filter, can someone
tell me where to find it on the engine - yep, I'm about as
mechanically inept as they come, but am willing to learn for the sake
of the boat!

Thanks in advance............Tim


Tim -

I assume that this is a gas engine.

If carbureted:
o Over zealous choke - staying on too long and flooding the engine
o Not likely to be an under-achieving choke. If it were, the
engine would quit lean, and then your normal startup procedure would get
you a restart (which would then fail, in the same way). This is
not what you described.
o Unlikely to be the fuel filter - if the fuel filter was so
blocked that the engine wouldn't idle, you'd never get it to run above idle
o Failed needle valve in the carb - allowing the float tank to
overfill/overflow and flood the engine
o Sunken float - the result is the same: the float tank over fills
and floods
o If the engine runs normally once it is warmed up, I don't suspect
anything electrical

If fuel injected:
o Bad sensor
o Bad connector (yup, there's a lot of 'em...)

Have you made any changes to the engine? If so, these should be the
FIRST thing you check



Note Note *NOTE*:
Be very careful. A gas leak in a boat is NOT the same as in a car. In
a car, it just runs onto the road, and the entire engine compartment is
very well ventilated by the open bottom, and the radiator fan. On a
boat, the fuel runs into the bilge, where the vapors accumulate. You
could BLOW UP THE BOAT. If you smell gas (fuel leak, carb overflowing,
etc), stop what you are doing and walk away. DO NOT operate any
switches (even turning off a switch makes a spark...). And of course,
you have your ventilator fan running, right?

bob
s/v Eolian
Seattle


Richard Casady September 26th 07 07:31 PM

trouble starting engine
 
On Wed, 26 Sep 2007 08:17:09 -0700, timW
wrote:

Any views on the matter? And if it is the fuel filter, can someone
tell me where to find it on the engine


Ask the guy at the parts house where you buy the replacement filter.

Casady

Jere Lull September 26th 07 11:44 PM

trouble starting engine
 
On 2007-09-26 11:17:09 -0400, timW said:

On each occasion the same thing has happened. I give the engine a
couple of pumps with the throttle, as instructed by the previous owner,
leave the throttle slightly open, and turn the ignition. After a couple
of tries it starts and all seems well, until I throttle it back to
idle. The engine ticks over for maybe 10 - 20 seconds, then begins to
sound progressively rougher until it cuts out altogether. After that I
can't get it running at all. The first time, on the trailer at home
(yes, I did have water running to it) I managed to coax it to life half
an hour later, and kept it revving for a while before I set it back to
idle. But when we went to launch the boat on the weekend, the damn
thing cut out on me at idle and refused to start up again, even after
we let it sit at the dock for half an hour, trying over and over. I
virtually drained the batteries in my attempts.


Bob's answers are reasonable, but...

For some reason, perhaps the new manifolds, vacuum leak popped into my
head as I read yours. On some old cars (and the marine i/o I tried to
help last weekend), the choke is both vacuum and electrical (actually
heat). From a cold start, the choke is closed, but it opens by itself
even if you only leave the key on.

Standard stuff: Are the plugs wet, are you getting spark, smelling
"flooded"? Does ether (starting fluid) change anything? Are you simply
cranking or getting an occasional "bump"? How's the compression (by
number for each cylinder, not just "stick your thumb over the plug
hole)? Is the advance correct at BOTH target RPMs?

Odd item: Sometimes one of the springs on the centrifugal advance break
or the plate is stuck and can't rotate back easily. At lower RPMs, the
spark is too advanced for a while.

Another odd item: Vapor lock from fuel running too close to a hot item
(like the manifold).

Frankly, I suspect the carb as I pretty much had to rebuild ours every
year when I ran gas engines. That's why I have a diesel inboard and
electric lawn mower & chain saw and....

If the "Car Guys" are still doing their weekend sticht, I might call
them if I were in your shoes.

--
Jere Lull
Tanzer 28 #4 out of Tolchester, MD
Xan's new pages: http://web.mac.com/jerelull/iWeb/Xan/
Our BVI pages: http://homepage.mac.com/jerelull/BVI/


Richard Casady September 26th 07 11:56 PM

trouble starting engine
 
On Wed, 26 Sep 2007 22:44:42 GMT, Jere Lull wrote:

If the "Car Guys" are still doing their weekend sticht, I might call
them if I were in your shoes.


Car Talk, with Click and Clack the Tappet Brothers, is the most
popular show on public radio. So call.

Casady

Jere Lull September 27th 07 12:02 AM

trouble starting engine
 
On 2007-09-26 18:56:34 -0400, (Richard
Casady) said:

On Wed, 26 Sep 2007 22:44:42 GMT, Jere Lull wrote:

If the "Car Guys" are still doing their weekend sticht, I might call
them if I were in your shoes.


Car Talk, with Click and Clack the Tappet Brothers, is the most popular
show on public radio. So call.

Casady


Thanks. It's been so long since I listened to any radio on the weekend,
I suspected I'd fouled up the name.

--
Jere Lull
Tanzer 28 #4 out of Tolchester, MD
Xan's new pages:
http://web.mac.com/jerelull/iWeb/Xan/
Our BVI pages: http://homepage.mac.com/jerelull/BVI/


timW September 27th 07 02:08 PM

trouble starting engine
 
Hi again,
Thanks for all the response to date.

I should point out that I'm an Aussie who's only lived in the USA
since 2000, so I haven't got a clue what you're talking about
regarding that radio show. I know what PBS is and that's about it.

Cheers.........Tim


Richard Casady September 27th 07 10:28 PM

trouble starting engine
 
On Thu, 27 Sep 2007 06:08:11 -0700, timW
wrote:

Hi again,
Thanks for all the response to date.

I should point out that I'm an Aussie who's only lived in the USA
since 2000, so I haven't got a clue what you're talking about
regarding that radio show. I know what PBS is and that's about it.


It is a call in show where two guys answer questions about cars and
car repairs. It comes on at 9 00 AM on Saturday. Our local station
likes it enough to offer it at 3 00 PM the same day, as well. They
will not stand on ceremony about it not being a car, I am sure.

Casady

Skip Gundlach September 28th 07 04:50 PM

trouble starting engine
 
On Sep 27, 5:28 pm, (Richard Casady)
wrote:
On Thu, 27 Sep 2007 06:08:11 -0700, timW
wrote:

Hi again,
Thanks for all the response to date.


I should point out that I'm an Aussie who's only lived in the USA
since 2000, so I haven't got a clue what you're talking about
regarding that radio show. I know what PBS is and that's about it.


It is a call in show where two guys answer questions about cars and
car repairs. It comes on at 9 00 AM on Saturday. Our local station
likes it enough to offer it at 3 00 PM the same day, as well. They
will not stand on ceremony about it not being a car, I am sure.

Casady


I disagree - and you don't just call in, you call an 800 number, and
leave your callback info and the nature of your problem. The shows are
taped; they call the ones they think they might want to have on (as do
nearly all the NPR shows), screen them, and then have them on during
the taping. Judging from the "callers" I suspect the screen for those
who will be personally entertaining as well.

The show is popular because it illustrates things that might happen to
their listeners. Your boat isn't one of them, unfortunately.

That said, I agree with Jere about gas engines. StaBil in every fill,
and run dry at the end of any period where non-use will be an extended
period...

L8R

Skip



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